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Tennant 1550 Manual

Rider scrubber
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1550
(Gas/LPG/Diesel)
Rider Scrubber
Manual
TennantTrue
R
Parts
North America / International
MM283
For the latest Parts manuals and other
Rev. 23 (12-2013)
language Operator manuals, visit:
*MM283*
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Summary of Contents for Tennant 1550

  • Page 1 1550 (Gas/LPG/Diesel) Rider Scrubber Manual TennantTrue Parts North America / International MM283 For the latest Parts manuals and other Rev. 23 (12-2013) language Operator manuals, visit: *MM283* www.tennantco.com/manuals...
  • Page 2 SRS is a US registered trademark of Tennant Company. Specifications and parts are subject to change without notice. Original instructions, Copyright E 1991- -2002, 2005- -2008, 2010, 2011, 2013 TENNANT Company, Printed in U.S.A.

  • Page 3: General Information

    - - Report Machine Damage of Faulty Away. Operation Immediately. - - Follow mixing, handling and disposal WARNING: Raised Scrub Head May Fall. instructions on chemical containers. Block Scrub Head Up. - - Follow safety guidelines concerning wet floors. 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 4 Fuel System Service Area. Keep Area Well Ventilated. - - Use Cardboard To Locate Leaking Hydraulic Fluid Under Pressure. - - Use TENNANT Supplied Or Approved Replacement Parts. 7. When loading/unloading machine onto/off truck or trailer: - - Turn off machine.
  • Page 5 LOCATED ON THE SIDE OPERATOR PANEL LPG ENGINE WILL RUN LABEL - - LOCATED NEXT TO THE IGNITION SWITCH ON THE INSTRUMENT PANEL. SCRUB HEAD LOCK WARNING DECAL - - LOCATED ON THE SCRUB HEAD 00291 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 6 DECAL - - LOCATED ON THE SOLUTION TANK HEAVY LP TANK WARNING DECAL - - LOCATED ON THE LEFT SIDE TOP ACCESS DOOR LIP 03784 ENGINE FAN WARNING DECAL - - LOCATED ON THE FAN SHROUD 1550 Gas/LPG/Diesel MM283 (11- -07)

  • Page 7: Table Of Contents

    001508 and GAS/LPG GM ENGINES (For machines ‘ above) ....2-11 serial number 001508 and above) 2-6 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 8 ....3-15 TOWING THE MACHINE ..2-20 TRANSPORTING THE MACHINE 2-20 MACHINE JACKING LOCATIONS 2-23 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 9 ENGINES (For machines serial number and above) ... . 3-25 001424 and above) ... 3-34 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 10 Fig. 30 -- Engine Alternator Group, CHART ..... . Gas/LPG (001424--001505) . . . 6-50 viii 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 11 ..6--102 Fig. 88 -- Trunnion Group ... . . 6--168 Fig. 89 -- Solution Pumps Group ..6--170 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 12 ... 8-23 Fig. 7 -- Sludge Removal Tool Assembly9-9 Fig. 8 -- Drain Pump Group ... . 9-10 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 13 ... 13-12 Breakdown, 31556 ..10-29 Fig. 9 -- Flywheel and Starter Group . . . 13-13 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 14 Fig. 17 -- Top Joints and Gaskets Group 15-28 Fig. 18 -- Bottom Joints and Gaskets Group ....15-29 1550 Gas/LPG/Diesel MM283 (3- -11)

  • Page 15: Specifications

    ....GENERAL MACHINE PERFORMANCE MACHINE DIMENSIONS ....1-- 1 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 16 SPECIFICATIONS 1-- 2 1550 Gas/LPG/Diesel MM283 (6- -91)
  • Page 17 Cooling system -- water/ethylene glycol Cooling system -- water antifreeze Electrical system -- 12 V nominal, 50 A alternator Electrical system -- 12 V nominal, 50 A alternator (std), 100 A alternator (HD) 1-- 3 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 18: Power Train

    SYSTEM FLUID CAPACITIES Engine cooling system: radiator/hoses -- 8.75 qt (8 L) 1550 recovery tank -- 510 gal (1930 L) total system -- 12.75 qt (12 L) SRS cleaning solution tank -- 10 gal (40 L) Fuel tank, gasoline, diesel -- 15.3 gal (60 L) Engine lubricating oil with filter -- 10.6 qt (10.

  • Page 19: General Machine

    SPECIFICATIONS GENERAL MACHINE DIMENSIONS/CAPACITIES Length -- 198.0 in (5029 mm) Width -- 61.00 in (1550 mm) Height -- 71.50 in (1816 mm) Height with overhead guard and light -- 95.50 in (2426 mm) Track, front -- 46.7 in (1185 mm) Track, rear -- 45.3 in (1150 mm)

  • Page 20: Machine Dimensions

    53.0 in (1346 mm) TOP VIEW 84.5 in (2146 mm) 71.5 in 95.5 in (1816 mm) (2426 mm) 61.0 in (1550 mm) 90.0 in (2286 mm) 198.0 in (5029 mm) SIDE VIEW 06962 1-- 6 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 21: Operation

    ... . 2-17 ENGINE OIL PRESSURE GAUGE -- MACHINE TROUBLESHOOTING ..2-18 GAS/LPG GM ENGINES (For machines serial number 001424 -- 001505) 2-11 2-- 1 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 22 2-24 STORING MACHINE ....2-24 GASOLINE POWERED MACHINES 2-24 DIESEL POWERED MACHINES ..2-26 2-- 2 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 23: Preparation For Operation

    SCRUB HEAD in the MAINTENANCE section. 7. Check the air pressure of the tires. 8. Fill the fuel tank, or install an LPG fuel tank on the machine per the instructions in this manual. 2-- 3 1550 Gas/LPG/Diesel MM283 (6- -91)

  • Page 24: Operation Of Controls

    A. Steering Wheel G. Articulated Joint B. Instrument Panel H. Side Squeegee C. Solution Tank Head Pivot D. Rear Squeegee J. Debris Trough Release Lever E. Recovery Tank K. Fuel Tank F. Clean-out Door 2-- 4 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 25 K. Operating Lights Switch (Option) Z. Choke Knob (Continental) L. Rotating Light Switch (Option) AA.Throttle Lever M. Hazard Light Switch (Option) BB.Steering Wheel N. Fuel Level Gauge CC.Horn Button O. Panel Lamp (Option) DD.Throttle Switch 2-- 5 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 26 Y. Low Engine Oil Pressure Light J. Check Engine Light Z. Charging System Light K. Operating Lights Switch (Option) L. Rotating or Hazard Light Switch (Option) M. Steering Wheel N. Fuel Level Gauge O. Panel Lamp (Option) 2-- 6 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 27 Y. Low Engine Oil Pressure Light J. Diesel Pre-Heat Indicating Lamp Z. Charging System Light K. Operating Lights Switch (Option) L. Rotating or Hazard Light Switch (Option) M. Steering Wheel N. Fuel Level Gauge O. Panel Lamp (Option) 2-- 7 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 28: Brake Pedal

    The operator seat is of a fixed back style with a forward-backward adjustment. To adjust the seat, loosen the seat mounting bolts, slide the seat to the position desired, and tighten the bolts. 2-- 8 1550 Gas/LPG/Diesel MM283 (6- -91)

  • Page 29: Pivot Lock Pin

    The check engine light comes on if the engine control system detects a fault during machine operation. If the check engine light comes on while operating the machine, contact a TENNANT service representative. IGNITION SWITCH The key-operated ignition switch has three...

  • Page 30: Diesel Pre-Heat Indicating Lamp

    If the light comes on after the oil is Fuse- -1 150 A Alternator warm, the cause may be operating on a rough Fuse- -2 15 A Fuel Pump floor-use “restricted” brush down pressure. Fuse- -3 50 A Glow Plugs 2-- 10 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 31: Circuit Breakers (For Machines Serial Number 001508 And Above)

    (280 kPa) at full engine throttle. If the gauge registers an oil pressure reading below 30 psi (207 kPa), stop the engine immediately and determine the cause. Failure to stop the engine will result in severe engine damage. 2-- 11 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 32: Squeegee Switch

    The Using the choke on a warm engine is not recycling solution lamp lights when the recycling necessary. solution is low. 2-- 12 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 33: Throttle Lever -- Diesel, Gas/Lp

    The throttle switch controls the engine governed speed. To speed the engine to the maximum governed speed, move the switch into the “FULL” position. To slow the engine to idle speed, move the switch to the “IDLE” position. 2-- 13 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 34: Machine Operation

    Starting Aid Such As Ether Unless Directed To By A Representative Of The Check to make sure a liquid withdrawal LPG tank Engine Manufacturer. is to be used. 5. Move the throttle to the “IDLE” position. 2-- 14 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 35: To Fill Solution Tank

    2. Move the scrub head position lever to the detergent not designed for the SRS “RAISE” position to release the scrub head application. Replace the cleaning solution lock. tank fill cap. 2-- 15 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 36: To Drain And Clean Solution Tank And Empty Hopper

    “RAISE” position to set the scrub head lock. lowered; then the head can be raised hydraulically to slowly tip the trough. 4. Move the scrub head lock lever to the “LOCK” position. 2-- 16 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 37: Post Operation Checklist

    Allow the solution to soak on the floor for 15 to 20 minutes. Then make a second pass in the normal manner with the rear squeegee down. 2-- 17 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 38: Machine Troubleshooting

    Scrub brushes out of adjustment Adjust scrub brushes Debris hopper full Empty hopper Brushes have rotation set Rotate brushes end-for-end Scrub brush drive failure See HYDRAULIC COMPONENTS TROUBLESHOOTING -- Hydraulic Motor Failure, in the MAINTENANCE section 2-- 18 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 39: Options Operation

    11. Store the vacuum wand equipment in the proper locations. DRAIN PUMP The drain pump option gives the machine the ability to rapidly drain the solution tank. Refer to the drain pump manufacturer’s manual for operation of the pump. 2-- 19 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 40: Towing And Transporting The Machine

    Pull the handle out to tow the machine. 380 mm (15 in) or less from the ground, the machine may be driven onto the truck or trailer. BYPASS VALVE A. Bypass Valve LOADING SURFACE B. Handle A. Loading Surface Height 2-- 20 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 41 See PIVOT LOCK PIN section of this manual. WARNING: Crush Hazard Between Front And Rear Halves Of Machine. Engage Pivot Lock. FRONT TIE DOWN LOCATION A. Front Tie Down Holes 2-- 21 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 42 Do not drive the machine off the truck or trailer unless the loading surface is horizontal AND 380 mm (15 in) or less from the REAR TIE DOWN LOCATION ground. A. Rear Bumper Mounts 2-- 22 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 43: Machine Jacking Locations

    Designated Locations Only. Block Machine Up With Jack Stands. Use A Hoist Or Jack That Will Support The 01820 Weight Of The Machine. TANK JACKING LOCATION A. Jacking Location 00362 TRACTOR JACKING LOCATION A. Jacking Location 2-- 23 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 44: Machine Storage

    Surface, Set Parking Brake, Turn Off Machine And Remove Key. 3. Change engine oil and oil filter. 4. Remove the spark plugs. 5. Pour 3 oz. (90 cc) of clean engine oil into each spark plug hole. 2-- 24 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 45 13. Tighten the engine oil filler cap, the fuel tank cap, and the radiator cap to make certain they are securely in place. 2-- 25 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 46: Diesel Powered Machines

    11. Clean the engine breather pipe. Seal the end with waterproof tape or a cork. 12. Remove all of the belts from the engine and save for future use. Attach them to the engine to prevent loss. 2-- 26 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 47: Maintenance

    001424 and ENGINES (For machines serial above) ....3-16 number 001424 -- 001505) 3-25 3-- 1 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 48 ....3-35 BATTERY ......3-35 3-- 2 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 49: Recommended First 50-Hour Machine Inspection

    5. Check the scrub head side squeegee blades for wear or damage. 6. Check the rear squeegee for worn or damaged blades or for incorrect adjustment. 7. Check vacuum hoses for damage or loose connections. 3-- 3 1550 Gas/LPG/Diesel MM283 (6- -91)

  • Page 50: Maintenance Chart

    Change oil and oil filter element 50 Hours 50 Hours Scrub brushes Rotate brushes Machine pivot Lubricate Scrub head pivot Lubricate Scrub head hinges Lubricate Rear squeegee casters Lubricate Scrub brush idler plugs Lubricate Vacuum fan shaft Lubricate 3-- 4 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 51 EO -- 10W--30, 10W--40 or 15W--40 Engine oil, API diesel classification CF or better HYDO TennantTrue premium hydraulic fluid or equivalent SPC -- Special lubricant, Lubriplate EMB grease, TENNANT Part No. 01433--1 WBG -- Wheel bearing grease WG -- Water and permanent-type ethylene glycol antifreeze, one-to-one ratio NOTE: More frequent intervals may be required in extremely dusty conditions.

  • Page 52: Lubrication

    Snap the cap open (Below 0 (- -23 to 32 (- -23 to above 32 (Above - -12 and apply Lubriplate EMB grease (TENNANT 5W 30 10W 30 10W 40 20W 40 Part No. 01433--1) to the vacuum fan grease fitting.

  • Page 53: Machine Pivot

    Apply grease to these operation. Use a Lubriplate EMB grease fittings after every 50 hours of operation. Use a (TENNANT Part No. 01433--1). Lubriplate EMB grease (TENNANT Part No. 01433--1). 03790 SCRUB HEAD PIVOT 00251 MACHINE PIVOT A.

  • Page 54: Scrub Head Hinges

    50 hours of operation. Use a Lubriplate EMB to the fittings. Use a Lubriplate EMB grease grease (TENNANT Part No. 01433--1). (TENNANT Part No. 01433--1). Wipe off all excess grease and replace the plastic cap. Apply grease to the fittings after every 50 hours of operation.

  • Page 55: Hydraulics

    001508 and above) the reservoir holds up to 14.2 gal (54 L) of hydraulic fluid. For TENNANT’s hydraulic fluids provide longer life of Diesel (machines serial number 001000 and above) the reservoir holds up to 11.5 gal (44 L) of the hydraulic components.

  • Page 56: To Drain The Hydraulic Fluid Reservoir

    Do not overfill the reservoir. ATTENTION! Use only new-approved hydraulic fluid to fill the hydraulic fluid reservoir. TennantTrue Fluid Previous Fluid 4. Check the hydraulic fluid level in the reservoir with the reservoir dipstick. 3-- 10 1550 Gas/LPG/Diesel MM283 (10- -10)

  • Page 57: Hydraulic Fluid Reservoir Breather

    Hydraulic Fluid Under Pressure. system. Drained hydraulic fluid may contain foreign material harmful to the hydraulic system. 4. Apply a thin coat of hydraulic fluid to the seal of the new hydraulic fluid filter element. 3-- 11 1550 Gas/LPG/Diesel MM283 (10- -10)

  • Page 58: Hydraulic Components Troubleshooting

    Relief valve stuck Clean or replace relief valve Integral charge pump failure Replace charge pump Rotating group worn Replace rotating group Shaft failure Replace shaft Backplate worn Replace backplate Engine-to-pump coupling failure Replace coupling 3-- 12 1550 Gas/LPG/Diesel MM283 (6- -91)

  • Page 59: Engine

    TMD27 engine (machines below serial number 001424) is 7 qt (6.6 L) with filter. FOR SAFETY: When Servicing Machine, Wear Eye And Ear Protection When Using Pressurized Air Or Water. 3-- 13 1550 Gas/LPG/Diesel MM283 (12- -2013)

  • Page 60: Air Intake System

    Service the air filter element only when the air filter service indicator shows excessive restriction in the system. Do not remove the air filter element unless it is restricting air flow. 3-- 14 1550 Gas/LPG/Diesel MM283 (12- -98)

  • Page 61: To Replace Air Filter Element

    REMOVING AIR FILTER ELEMENT A. Filter Element B. Clamp Ring C. Dust Cap D. Filter Housing 8. Clean the interior of the air cleaner housing with a damp cloth. Clean the element housing sealing surfaces. 3-- 15 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 62: To Replace Air Filter Element

    REMOVING AIR FILTER ELEMENT A. Filter Element B. Mounting Clamp C. Dust Cap D. Filter Housing 8. Clean the interior of the air cleaner housing with a damp cloth. Clean the element housing sealing surfaces. 3-- 16 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 63: Fuel System -- Gasoline

    Respiratory Damage Or Asphyxiation Can Adequate Ventilation. Consult With Your Result. Provide Adequate Ventilation. Consult Regulatory Agency For Exposure With Your Regulatory Agency For Exposure Limits. Keep Engine Properly Tuned. Limits. Keep Engine Properly Tuned. 3-- 17 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 64: Gm Engines

    G. Oil Pressure Switch H. Fuel Filter The in--line fuel filter is located between the lock--off solenoid and the fuel line leading to the vaporizer--regulator. Replace the fuel filter every 400 hours of operation. 3-- 18 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 65: Fuel Tanks

    The valve must be closed except Valves on empty tanks must be closed during when in service. storage and transportation. 3-- 19 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 66: To Change An Lpg Fuel Tank

    NOTE: The recommended tank size is a 33 lb (15 kg) tank. Larger tanks may impair the vision of the machine operator. NOTE: Make sure the LPG fuel tank matches the fuel system (liquid tank with liquid system). 3-- 20 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 67: Fuel Filter Lock

    The engine oil pressure switch requires no regular maintenance. Never bypass the oil pressure switch as this is a safety feature which prevents LPG fuel from flowing when the engine is not operating properly. 3-- 21 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 68: Lpg Fuel Troubleshooting

    Replace filter Kinked or restricted fuel line Straighten or replace fuel line Engine out of tune Tune-up engine Restricted air filter Replace air filter element Vaporizer -- regulator maladjusted Adjust vaporizer -- regulator 3-- 22 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 69: Fuel System -- Diesel

    001424 - - 001505) top rim of the filter element locates centrally against the sealing ring in the filter head. A. Water Trap B. Spigot 3-- 23 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 70 After the fuel filter has been reassembled, it is necessary to remove air from the fuel system. See PRIMING THE FUEL SYSTEM. 3-- 24 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 71: In--Line Fuel Filter -- Perkins

    Tighten injectors evenly to 52 ft lb (70 Nm). IN- -LINE FUEL FILTER - - PERKINS ENGINES (For machines serial number 001424 - - 001505) A. In- -Line Fuel Filter B. Fuel Pump 3-- 25 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 72: Priming The Fuel System

    1. Operate the fuel lift pump priming lever and loosen the filter outlet connection until fuel A. Top Vent Valve flows free of air. B. Governor Housing Vent Valve C. Injection Pump D. Fuel Pump Inlet Connection 3-- 26 1550 Gas/LPG/Diesel MM283 (8- -02)

  • Page 73: Priming The Fuel System

    The condition may not 4. Loosen the vent screw on the top of the fuel be readily apparent since cranking speed might filter. still be good. 5. Turn the ignition switch on. 4. Start the engine. 3-- 27 1550 Gas/LPG/Diesel MM283 (8- -02)

  • Page 74: Engines (For Machines Serial Number 001424 -- 001505)

    When the governor is driven at increasing speeds by the engine, the hardened steel balls move outward forcing the conical upper race and lever assembly toward a closed throttle position. 3-- 28 1550 Gas/LPG/Diesel MM283 (6- -96)

  • Page 75: To Adjust Governor

    GOVERNOR - - Gas/LPG GM ENGINES (For machines serial number 001424 and above) The integral governor for the electronic fuel injection system requires no adjustment. 3-- 29 1550 Gas/LPG/Diesel MM283 (8- -02)

  • Page 76: Electrical System

    2. Use a new seat gasket and screw the plug in by hand. 3. Tighten the spark plugs to 22 to 28 ft lb (30 to 38 Nm) with a socket wrench of the correct size. 3-- 30 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 77: Distributor Ignition Timing

    00059 TIMING LIGHT HOOKUP A. Crankshaft Pulley B. Timing Light C. Blue Lead D. Black Lead E. Red Lead F. Battery G. Head Bolt H. Spark Plug 3-- 31 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 78: Cylinder Head -- Gasoline, Lpg

    TM27 engines: Check and adjust the intake tappets to 0.014 in (0.36 mm) clearance and the exhaust valve tappets to 0.018 in (0.46 mm) clearance when the engine is warm and is operating at idle speed. 3-- 32 1550 Gas/LPG/Diesel MM283 (8- -02)

  • Page 79: Cylinder Head -- Diesel

    Check the valve tappet clearance. NOTE: Power wrench torque limit must be held at least 10 ft lb (15 Nm) below hand torque specification; then hand torque to the specifications. 3-- 33 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 80: Valve Tappet Clearance

    0.040 in (1.0 mm) Timing, gasoline 0_ @ static condition* Timing, LPG 0_ @ static condition* Firing order 1--3--4--2 Valve clearance (Lash) 1/2 to 1 turn down from 0 Lash * ECU controls engine timing 3-- 34 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 81: Electrical System

    Avoid Contact With Battery Acid. If, when checking battery specific gravity, one or more battery cells tests lower than the other battery cells (0.050 or more), the cell is damaged, shorted, or is about to fail. 3-- 35 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 82: Belts And Chains

    Using a pry bar may damage the alternator. 5. Tighten the alternator clamp bolt. 6. Check the belt deflection; adjust if necessary. 7. Close the left rear engine access door. 3-- 36 1550 Gas/LPG/Diesel MM283 (2- -05)

  • Page 83: Scrub Head

    With a soft brush the polish mark should not A. Nut exceed 3 in (75 mm) wide, evenly, the full B. Scrub Head Link length of the brush. 3-- 37 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 84 00284 BRUSH SHAFT MOUNTING 00285 LEVELING BRUSH A. Scrub Head A. Top Nut B. Shim B. Brush Leveling Adjusting Nut C. Bearing Mounting Bracket C. Operator Side of Scrub Head D. Bearing Protector 3-- 38 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 85: Scrub Brushes

    NOTE: If arm does not come off easily, insert bolt in the adjacent threaded hole and screw in until arm comes off. 5. The brush arm and brush can then be pulled out. 3-- 39 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 86 E. Raised Scrubber Head 9. Repeat the steps 7 and 8 for the other brush. 10. Unhook the chain and lower the access door. 11. Release the scrub head lock before lowering the scrub head. 3-- 40 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 87: Solution System

    CORRECT POSITIONING OF LOWER SPRAY DEFLECTOR A. Spray Deflector Frames B. Spray Deflector C. Rear Squeegee Discharge Tube 00346 INSTALLING TOP SPRAY DEFLECTOR A. Solution Tank B. Top Access Cover C. Spray Deflector 3-- 41 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 88: Srs Solution Tank

    Check for dirt buildup in the laminar flow tubes. To clean tubes, remove NOTE: Keep laminar tube sections facing the and flush. Also, check the return hoses and outside of the machine. connections for clogging or damage. 3-- 42 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 89: Srs Metering Solution Pump3-43

    Remove pump inlet hose. b. Fill pump chamber with approximately one ounce SRS solution. c. Reinstall pump inlet hose. d. Pump should start metering tank solution after 3 to 4 minutes run time. 3-- 43 1550 Gas/LPG/Diesel MM283 (2- -06)

  • Page 90: Squeegees

    Loosen the two screws and adjust the squeegee assemblies to get the proper deflection. Then tighten the screws. Check the squeegee blade adjustment daily. 3-- 44 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 91: Rear Squeegee

    The squeegee blades should be held so they cannot be pulled from between the locating pins. After proper adjustment is made, lock each adjusting screw with a jam nut. 3-- 45 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 92: To Factory Adjust Rear Squeegee

    1.38 + 0.12 in (35 + 3 mm) between the end of the eyebolt and the top of the arm on each side of the squeegee. 01726 EYEBOLT A. Eyebolt B. 1.38 + 0.12 in (35 + 3 mm) C. Arm 3-- 46 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 93 D. Squeegee Tip Lift Rod M. Block Link E. Down Pressure Spring N. Cylinder Rod End F. Roller Switch O. Vacuum Hose Connection G. Fiberglide Washer P. Squeegee Frame H. Bearing Q. Lift Shaft Sleeve R. Caster 3-- 47 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 94: To Adjust Rear Squeegee

    If both tips are too low, tighten both eyebolts which increases the down pressure on the back side of the squeegee frame to lift both tips. 3-- 48 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 95 The squeegee should rise as soon A. Trip Barrel as the machine moves backward. Press the B. Switch Roller directional pedal into the “forward” direction. C. Lower Switch The squeegee should lower. D. Threaded Rod 3-- 49 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 96: Brakes And Tires

    1. Make sure that the brake fluid reservoir is full and that the vent in the cap is open. 3-- 50 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 97: Parking Brakes

    (415 kPa) front, 70 psi (485 kPa) rear. Tighten the wheel lug nuts in the pattern shown, after every 200 hours of operation. Tighten lug nuts 85 to 95 ft lb (115 to 130 Nm). 3-- 51 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 98: Options

    MAINTENANCE OPTIONS DRAIN PUMP The drain pump option requires some periodic maintenance to keep it operating properly. Refer to the drain pump manufacturer’s manual for the maintenance of the pump. 3-- 52 1550 Gas/LPG/Diesel MM283 (9- -01)

  • Page 99: Appendix

    (JIC) TORQUE CHART ... HYDRAULIC O--RING FITTING TORQUE CHART ....4-- 1 1550 Gas/LPG/Diesel MM283 (6- -91)
  • Page 100 APPENDIX 4-- 2 1550 Gas/LPG/Diesel MM283 (6- -91)
  • Page 101 NOTE: Decrease torque by 20% when using a used on this machine. They include the following: thread lubricant. Locktite 515 sealant -- gasket forming METRIC BOLT TORQUE CHART material. TENNANT Part No. 75567,15 oz (440 ml) cartridge. Thread SAE Grade 5 SAE Grade 8...

  • Page 102: Hydraulic Fitting Information

    20 ft lb (27 Nm) 0.50 0.75- -16 30 ft lb (41 Nm) 0.62 0.88- -14 40 ft lb (54 Nm) 0.75 1.12- -12 70 ft lb (95 Nm) 1.31- -12 90 ft lb (122 Nm) 4-- 4 1550 Gas/LPG/Diesel MM283 (12- -96)

  • Page 103: How To Use This Manual

    -- Find important machine information for ordering correct repair parts. -- Find TENNANT part numbers. -- Order TENNANT parts and supplies. IMPORTANT INFORMATION When placing an order for parts, the machine model and machine serial number are important.

  • Page 104: Finding A Tennant Part Number

    ∇ -- indicates the part is an assembly. -- indicates the part is included in the assembly listed just before it. -- Part No. -- column lists the TENNANT part number for the part. -- Serial Number -- column indicates the set of machines the part number is applicable to.
  • Page 105 -- Company name -- Customer ID Number -- Shipping address -- Billing address -- First and last name of person ordering parts -- Telephone number -- Purchase order number 6. Provide definitive shipping instructions. 5-- 3 1550 Gas/LPG/Diesel MM283 (2- -95)
  • Page 106 If parts received are suspected to be incorrect or defective, please contact the TENNANT representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required. 5-- 4 1550 Gas/LPG/Diesel MM283 (2- -95)
  • Page 107 ....6--58 Gas/LPG (001508-- ..6--120 Fig. 35 -- Engine EFI Group, Gas (001538-- )6--60 Fig. 63 -- Instrument Panel Group, Gas/LPG (001000--001505) 6--132 6-- 1 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 108 ..6--176 Fig. 93 -- Label Group ..... 6--178 6-- 2 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 109 Hose Assy, W/1cuff, 1.5d 120l 1.5/ 11531 (001000-- Clamp, Worm Drive 50845 (001000-- Hose, Hopper 22297 (001000-- Clamp, Worm Drive 40870--1 (001000-- Hose Assembly 25649 (001000-- Hose, Squeegee 43555 (001000-- Clamp, Worm Drive 6-- 3 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 110 Gasket, Tube, Suc, Rear 50518 (001000-- Bar, Flt, Rbr, 0.38 X 6.00 X 18.00l 06229 (001000-- Gasket, Door 76395 (001000-- Gasket, Cover, Sandblast 79557 (001000-- Gasket, Air Outlet 06223 (001000-- Gasket 79545 (001000-- Gasket 6-- 4 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 111 Oil, Hyd [El, Iso 100, 05gal] 1069019 (001508-- Oil, Hyd [El, Iso 68, 01gal] 1069020 (001508-- Oil, Hyd [El, Iso 68, 05gal] 1057707 (001508-- Oil, Hyd [El, Iso 32, 01gal] 1057708 (001508-- Oil, Hyd [El, Iso 32, 05gal] 6-- 5 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 112 STANDARD PARTS 6-- 6 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 113 Fig. 2 - - Replacement Brushes 02575 - - ALL Ref. Part No. Serial Number Description Qty. 75718 (001000-- Brush, Polypropylene 75722 (001000-- Brush, Abrasive Bristle 75717 (001000-- Brush, Nylon 12876 (001000-- Brush Kit, Repair 6-- 7 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 114 STANDARD PARTS Fig. 3 - - Main Frame Group (001000- - 001505) 09796 - - 1550, NA, G, LP, D Ref. Part No. Serial Number Description Qty. 76811 (001000--001505 ) Door, Engine Cover 64903 (001000--001505 ) Latch, Door 76640 (001000--001505 )
  • Page 115 Molding, Rigid, 17.75 in (450 mm) L 369749 (001403--001505 ) Door, Rear Side Access, L.H. 76813 (001403--001505 ) Door, Rear Side Access, R.H. 369750 (001403--001505 ) Shroud, Engine Compartment, L.H. 57630 (001403--001505 ) Label, Danger, Keep Out Pinch 6-- 9 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 116 STANDARD PARTS Fig. 4 - - Main Frame Group (001508- - 6-- 10 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 117 STANDARD PARTS 354274 - - 1550, G, LP, D, CAT Fig. 4 - - Main Frame Group (001508- - Ref. Part No. Serial Number Description Qty. 76640 (001508-- Pan Wldt, Floor 32117 (001508-- Bracket, Tie--Down, Rear, [550] 25186 (001508-- Bracket Wldt, Mtg, Column, Strg (Diesel)
  • Page 118 STANDARD PARTS Fig. 5 - - Main Frame Cover and Door Group (001508- - 6-- 12 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 119 STANDARD PARTS 354276- - 1550, G, LP, D Fig. 5 - - Main Frame Cover and Door Group (001508- - Ref. Part No. Serial Number Description Qty. 76811 (001508-- Door Wldt, Eng, Top, [1550] 64903 (001508-- Catch, Door, Roller 82921 (001508-- Bumper, Rbr, 1.0d 0.50t 0.22h...
  • Page 120 STANDARD PARTS Fig. 6 - - Main Frame Noise Insulation Group (001000- - 001505) 00314 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 76864 (001000--001505 ) Insulation, Side Door, R.H. 76870 (001000--001505 ) Insulation, Seat 76867 (001000--001505 )
  • Page 121 STANDARD PARTS Fig. 7 - - Seat Group 02365 - - 550, 1550, NA Ref. Part No. Serial Number Description Qty. 79605 (001000-- Seat 43203 (001000-- Chain 43363 (001000-- Hook, S 68567 (001000-- Rivet, Pop 48790 (001000-- Pouch, Operator’s Manual 7.5 in (190mm)
  • Page 122 STANDARD PARTS Fig. 8 - - Scrub Head Lift Group 6-- 16 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 123 Spring 75766 (001000-- Plate, Mounting 75764 (001000-- Plate 75616 (001000-- Shaft, Pivot 34359 (001000-- Fitting, Elbow, 45_ 32524 (001000-- 48901 (001000-- U--Bolt 53963A (001000-- Screw, Hex 51103 (001000-- Pin, Clevis, 0.50d X 2.62l 6-- 17 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 124 (001000-- Sleeve 22297 (001000-- Clamp, Worm Drive 50845 (001000-- Hose, Hopper 75569 (001000-- Hopper Assembly 75571 (001000-- Retainer, Hopper Lip 75572 (001000-- Retainer, Hopper Lip 75570 (001000-- Lip, Hopper 75550 (001000-- Hopper, Debris 6-- 18 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 125 Bracket, L.H. (not shown) 44906 (001000-- Pin, Hair 61624 (001000-- Frame, Squeegee 61638 (001000-- Diffuser, Vacuum, 1550 69582 (001000-- Pin, Clevis 86759 (001000-- Retainer, Squeegee 61625 (001000-- Squeegee, Windrow 29558 (001000-- Pin, Clevis 6-- 19 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 126 STANDARD PARTS Fig. 11 - - Scrub Head Right Side Squeegee Assembly 6-- 20 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 127 Hook, Chain 59633 (001000-- Bearing, Thrust 78562 (001000-- Blade, Squeegee, Urethane 69225 (001000-- Screw, Hex, .38--16 X 1.00, Ss 01686 (001000-- Washer, Flat, 0.44b 1.00d .08, Ss 01692 (001000-- Nut, Hex, Std, .38--16, Ss 6-- 21 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 128 STANDARD PARTS Fig. 12 - - Scrub Head Left Side Squeegee Assembly 6-- 22 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 129 STANDARD PARTS 00302 - - 550, 1550 Fig. 12 - - Scrub Head Left Side Squeegee Assembly Ref. Part No. Serial Number Description Qty. 31634 (001000-- Strip, Cover 40759 (001000-- Chain, Assembly, Door 40758 (001000-- Chain 40646 (001000-- Hook 75713 (001000-- Deflector Assembly, Brush, L.H.
  • Page 130 STANDARD PARTS Fig. 13 - - Scrub Head Solution Control Group To Water Pump To Detergent Pump 6-- 24 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 131 03402 (001000-- Frame, Scrubber Head 40575 (001000-- Decal, Warning, Lock Scrubber Head 02586 (001000-- Label, Instruction, Pump Lever Model 31260 (001000-- Label, Instruction, Pump Prime 02446 (001000-- Fitting, Tee 79484 (001000-- Fitting, Elbow 6-- 25 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 132 STANDARD PARTS Fig. 14 - - Scrub Head Front Brush Drive Components Group 6-- 26 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 133 STANDARD PARTS 00320- -02487 - - IC, 550,1550 Fig. 14 - - Scrub Head Front Brush Drive Components Group Ref. Part No. Serial Number Description Qty. 39274 (001000-- Lock, Knob, Adjusting 51452 (001000-- Knob, Adjusting 75768 (001000-- Isolator, Vibration 32493...
  • Page 134 41032 (001000-- Bearing 40076 (001000-- Shield, Bearing 40999A (001000-- Plug, Brush Idler 02984 (001000-- Screw, Socket 75657 (001000-- Arm, Front Brush Idler 06418 (001000-- Fitting, Grease 36328 (001000-- Washer, Belleville 25195 (001000-- Deflector 6-- 28 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 135 75761 (001000-- Shaft Assembly, Brush 75781 (001000-- Hub, Brush 51317 (001000-- Pin, Roll 42639 (001000-- Bracket, Bearing 51448 (001000-- Bearing 22297 (001000-- Clamp, Worm Drive 51449 (001000-- Flange, Bearing 51938 (001000-- Plug, Plastic 6-- 29 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 136 STANDARD PARTS Fig. 17 - - Scrub Head Rear Brush Drive Components Group 6-- 30 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 137 STANDARD PARTS 00320- -02487 - - 1550 Fig. 17 - - Scrub Head Rear Brush Drive Components Group Ref. Part No. Serial Number Description Qty. 39274 (001000-- Lock, Knob Adjusting 51452 (001000-- Knob, Brush Adjusting 75768 (001000-- Isolator, Vibration 75772...
  • Page 138 44310 (001000--001505 ) Sleeve 10829 (001000--001505 ) Screw, Socket 57982 (001000--001103 ) Control, Steering (See Breakdowns) 74176 (001104--001505 ) Control, Steering (See Breakdowns) 56690 (001000--001505 ) Fitting, Straight 56820 (001000--001505 ) Fitting, Elbow 6-- 32 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 139 STANDARD PARTS Fig. 19 - - Steering Column Group, Gas/LPG (001508- - 354293 - - 550, 1550, G, LP, Impco Ref. Part No. Serial Number Description Qty. 367108 (001508-- Column, Steering, #2 8.0l .81d 36t00th 06943 (001508-- Screw, Hex, M6 X 1.0 X 20, 8.8...
  • Page 140 00311 - - 1550 Ref. Part No. Serial Number Description Qty. 48891 (001000-- Tire and Wheel Assembly 79101 (001000-- Rim, 16.5 X 6.75 5.5bc/6bolt 75365 (001000-- Valve, Tire, Air 48888 (001000-- Tire 24339 (001000-- Nut, Wheel 6-- 34 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 141 Bearing Assembly, Cup and Cone 75072--1 (001000-- Hub Assembly 32126 (001000-- Stud, Wheel 75075 (001000-- Bearing Assembly, Cup and Cone 31705 (001000-- Washer, Flat 41112 (001000-- Nut, Slotted 57567 (001000-- Cap, Hub Dust 6-- 35 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 142 STANDARD PARTS Fig. 22 - - Front Wheel Drive Group Hydraulic Service Brake Front Wheel Drive Motor Mechanical Parking Brake 6-- 36 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 143 76649 (001000-- Hub Assembly 32126 (001000-- Stud 08329 (001000-- Pin, Cotter 76539 (001000-- Bracket, Brake 04210 (001000-- Shim, 20 Ga. 04048 (001000-- Shim, 16 Ga. 54397 (001000-- Screw, Hex, .31--18 X 0.88, G5 6-- 37 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 144 STANDARD PARTS Fig. 23 - - Hydraulic Directional Pedal Group (001000- - 001103) Hydraulic Pump 6-- 38 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 145 STANDARD PARTS 06020 - - 550, 1550 Fig. 23 - - Hydraulic Directional Pedal Group (001000- - 001103) Ref. Part No. Serial Number Description Qty. 42240 (001000--001103 ) Pedal, Foot Speed 86029 (001000--001103 ) Nut, Nex, Thin 76823 (001000--001103 )
  • Page 146 STANDARD PARTS Fig. 24 - - Hydraulic Directional Pedal Group, Gas/LPG (001104- - 6-- 40 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 147 STANDARD PARTS 354300 - - 1550, G, LP, Impco Fig. 24 - - Hydraulic Directional Pedal Group, Gas/LPG (001104- - Ref. Part No. Serial Number Description Qty. 42240 (001104-- Pedal, Foot Speed 86029 (001104-- Nut, Nex, Thin 79074 (001104-- Stud...
  • Page 148 (001000-- Repair Kit, Brake Pad 75369 (001000-- Clevis, Brake Cable 09088 (001000-- Pin, Clevis 61258 (001000-- Bracket, Brake Cable 50304 (001000-- Spring, Brake Cable 75535 (001000-- Arm, Brake 61639 (001000-- Spacer, Brake Arm 6-- 42 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 149 STANDARD PARTS Fig. 26 - - Brakes Group 00105 - - 550E, 1550 Ref. Part No. Serial Number Description Qty. 51109 (001000-- Pad, Brake 75249 (001000-- Pedal, Brake 26315 (001000-- Pin, Roll 78080 (001000-- Shaft, Brake 26663 (001000-- Bearing, Flange...
  • Page 150 STANDARD PARTS Fig. 27 - - Engine Group, Gas (001000- - 001423) 06190 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 52049 (001000--001423 ) Control Assembly, Throttle 51693 (001000--001423 ) Spring, Compression 51691 (001000--001423 ) Plate, Throttle...
  • Page 151 Cable, Grounding 49934 (001000--001423 ) Fitting, Elbow 76762 (001000--001423 ) Hose 57075 (001000--001423 ) Fitting, Elbow 40625 (001000--001423 ) Fitting, Cap 82829 (001000--001423 ) Clamp, Hose Support 11979 (001127--001423 ) Fitting, Straight, Brass 6-- 45 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 152 STANDARD PARTS Fig. 28 - - Engine Group, Gas/LPG (001424- - 001505) 6-- 46 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 153 STANDARD PARTS 353626 - - 550, 1550, G, LP Fig. 28 - - Engine Group, Gas/LPG (001424- - 001505) Ref. Part No. Serial Number Description Qty. 393968 (001424--001505 ) Engine,, 3.0 Liter, Gas/Lpg (See GM Engine Breakdown, Gasoline, LPG) 393975...
  • Page 154 STANDARD PARTS Fig. 29 - - Engine Group, Gas/LPG (001508- - 6-- 48 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 155 STANDARD PARTS 353626 - - 550, 1550, G, LP, GM, Impco Fig. 29 - - Engine Group, Gas/LPG (001508- - Ref. Part No. Serial Number Description Qty. 393968 (001508--001537 ) Engine, Gas/Lpg [Gm 3.0l] (See GM Engine Breakdown) 385019 (001538-- Engine, Block, Long [GM3.0L](See GM Engine Breakdown)
  • Page 156 STANDARD PARTS Fig. 30 - - Engine Alternator Group, Gas/LPG (001424- - 001505) 6-- 50 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 157 STANDARD PARTS 353627 - - 550, 1550, G, LP Fig. 30 - - Engine Alternator Group, Gas/LPG (001424- - 001505) Ref. Part No. Serial Number Description Qty. 371522 (001424--001505 ) Belt, Alternator 371523 (001424--001505 ) Strap, Alternator 371524 (001424--001505 )
  • Page 158 STANDARD PARTS Fig. 31 - - Engine Alternator Group, Gas/LPG (001508- - 001537) 6-- 52 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 159 STANDARD PARTS 353627 - - 550, 1550, G, LP, Impco Fig. 31 - - Engine Alternator Group, Gas/LPG (001508- - 001537) Ref. Part No. Serial Number Description Qty. 393227 (001508--001537 ) Belt, V, 39.6l [3v, Hc41] 42011 (001508--001537 ) Screw, Hex, #10--24 X 0.50, Ss...
  • Page 160 STANDARD PARTS Fig. 32 - - Engine Alternator Group, Gas/LPG (001538- - 6-- 54 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 161 STANDARD PARTS 353627 - - 550, 1550, G, LP, Impco Fig. 32 - - Engine Alternator Group, Gas/LPG (001538- - Ref. Part No. Serial Number Description Qty. 393227 (001538-- ) Belt, V, 39.6l [3v, Hc41] 42011 (001538-- ) Screw, Hex, #10--24 X 0.50, Ss...
  • Page 162 STANDARD PARTS Fig. 33 - - Engine EFI Group, Gas (001424- - 001505) 6-- 56 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 163 STANDARD PARTS 353636 - - 550, 1550, G Fig. 33 - - Engine EFI Group, Gas (001424- - 001505) Ref. Part No. Serial Number Description Qty. 371645 (001424--001505 ) Housing Assy, Throttle, Gas, [With Ecu] (See Breakdowns) 371532 (001424--001505 ) Hose, Heater, .38id...
  • Page 164 STANDARD PARTS Fig. 34 - - Engine EFI Group, Gas (001508- - 001537) 6-- 58 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 165 STANDARD PARTS 354294 - - 550, 1550, G, Impco Fig. 34 - - Engine EFI Group, Gas (001508- - 001537) Ref. Part No. Serial Number Description Qty. 372860 (001508--001537 ) Module, Ecu, Gas [GM 3.0l] 372891 (001508--001537 ) Sensor, Temp, Coolant...
  • Page 166 STANDARD PARTS Fig. 35 - - Engine EFI Group, Gas (001538- - 6-- 60 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 167 STANDARD PARTS 354174 - - 550, 1550, 800, G, Impco Fig. 35 - - Engine EFI Group, Gas (001538- - Ref. Part No. Serial Number Description Qty. 1032804 (001538-- Module, Ecu, Gas [Gm3.0l 2007] 385008 (001538-- Bracket, Box, Relay 372470...
  • Page 168 STANDARD PARTS Fig. 36 - - Engine Muffler Group (001000- - 001423) 6-- 62 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 169 STANDARD PARTS 09881 - - 550, 1550, NA Fig. 36 - - Engine Muffler Group (001000- - 001423) Ref. Part No. Serial Number Description Qty. 34908 (001000--001423 ) Gasket, Tail Pipe 16496 (001000--001423 ) Tube, Exhaust 05880 (001000--001423 ) Clamp, Muffler...
  • Page 170 STANDARD PARTS Fig. 37 - - Engine Muffler Group, Gas/LPG (001424- - 001505) 6-- 64 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 171 STANDARD PARTS 353630 - - 550, 1550, G, LP Fig. 37 - - Engine Muffler Group, Gas/LPG (001424- - 001505) Ref. Part No. Serial Number Description Qty. 21726 (001424--001505 ) Muffler, Exhaust 05880 (001424--001505 ) Clamp, Muffler, 1.88d 24012--1 (001424--001505 ) Clamp, Muffler, 1.75d...
  • Page 172 STANDARD PARTS Fig. 38 - - Engine Muffler Group, Gas/LPG (001508- - 001537) 6-- 66 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 173 STANDARD PARTS 353630 - - 550, 1550, G, LP, Impco Fig. 38 - - Engine Muffler Group, Gas/LPG (001508- - 001537) Ref. Part No. Serial Number Description Qty. 1014769 (001508--001537 ) Tube, Exhaust, 2.0d Flared W/ Flng 27979 (001508--001537 ) Nut, Hex, Flng, .31--18...
  • Page 174 STANDARD PARTS Fig. 39 - - Engine Muffler Group, Gas/LPG (001538- - 6-- 68 1550 Gas/LPG/Diesel MM283 (9- -08)
  • Page 175 STANDARD PARTS 353630 - - 550, 1550, G, LP, Impco Fig. 39 - - Engine Muffler Group, Gas/LPG (001538- - Ref. Part No. Serial Number Description Qty. 1032391 (001538-- Tube, Exhaust, 2.0d [550/1550 07] 76570 (001538-- Screw, Hex, M8 X 1.25 X 30, 8.8...
  • Page 176 STANDARD PARTS Fig. 40 - - Engine Oil Filter and Drain Group, Gas/LPG (001424- - 6-- 70 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 177 STANDARD PARTS 353629 - - 1550, 550, G, LP Fig. 40 - - Engine Oil Filter and Drain Group, Gas/LPG (001424- - Ref. Part No. Serial Number Description Qty. 393982 (001424-- Filter, Oil (Gas, Lpg) 11399 (001424-- Clamp, Hose, Wormdrive, 0.81--1.50d...
  • Page 178 STANDARD PARTS Fig. 41 - - Engine Radiator and Hydraulic Cooler Group (001000- - 001423) 6-- 72 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 179 STANDARD PARTS 00762 - - 550, 1550 Fig. 41 - - Engine Radiator and Hydraulic Cooler Group (001000- - 001423) Ref. Part No. Serial Number Description Qty. 391858 (001000--001423 ) Spacer, Fan 375585 (001000--001423 ) 50967 (001000--001423 ) Plugbutton 50817...
  • Page 180 STANDARD PARTS Fig. 42 - - Engine Radiator and Hydraulic Cooler Group, Gas/LPG (001424- - 001505) 6-- 74 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 181 STANDARD PARTS 353631 - - 550, 1550, G, LP Fig. 42 - - Engine Radiator and Hydraulic Cooler Group, Gas/LPG (001424- - 001505) Ref. Part No. Serial Number Description Qty. 371575 (001424--001505 ) Radiator Assy 368132 (001424--001505 ) Cap, Radiator, 15psi...
  • Page 182 STANDARD PARTS Fig. 43 - - Engine Radiator and Hydraulic Cooler Group, Gas/LPG (001508- - 6-- 76 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 183 STANDARD PARTS 354297 - - 550, 1550, G, LP, Impco Fig. 43 - - Engine Radiator and Hydraulic Cooler Group, Gas/LPG (001508- - Ref. Part No. Serial Number Description Qty. 77342 (001508-- Seal, Bulb, 90, 1.33 .06--.09grip 026.0l 364608 (001508-- Seal, Bulb, Str, 0.58d .06--.09grip 17.6l...
  • Page 184 STANDARD PARTS Fig. 44 - - Engine Fan and Pulley Group, Gas/LPG (001424- - 001505) 6-- 78 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 185 STANDARD PARTS 353632 - - 550, 1550, G, LP Fig. 44 - - Engine Fan and Pulley Group, Gas/LPG (001424- - 001505) Ref. Part No. Serial Number Description Qty. 371561 (001424--001505 ) Housing Assy, Hub 371557 (001424--001505 ) Ring, Retaining...
  • Page 186 STANDARD PARTS Fig. 45 - - Engine Air Cleaner Group, Gas (001000- - 001402) 00107 - - 550, 1550, G Ref. Part No. Serial Number Description Qty. 26509 (001000--001402 ) Nut, Wing 24924 (001000--001402 ) Washer, Nylon 34996 (001000--001402 )
  • Page 187 STANDARD PARTS Fig. 46 - - Engine Air Cleaner Group, Gas (001403- - 001423) 00107 - - 550, 1550, G Ref. Part No. Serial Number Description Qty. 26509 (001403--001423 ) Nut, Wing 24924 (001403--001423 ) Washer, Nylon 34996 (001403--001423 )
  • Page 188 STANDARD PARTS Fig. 47 - - Engine Air Cleaner Group, Gas/LPG (001424- - 001505) 6-- 82 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 189 STANDARD PARTS 353633 - - 550, 1550, G, LP Fig. 47 - - Engine Air Cleaner Group, Gas/LPG (001424- - 001505) Ref. Part No. Serial Number Description Qty. 43555 (001424--001505 ) Clamp, Hose, Wormdrive, 1.62--3.50d 371565 (001424--001505 ) Hose, Rbr, E90...
  • Page 190 STANDARD PARTS Fig. 48 - - Engine Air Cleaner Group, Gas (001508- - 6-- 84 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 191 STANDARD PARTS 354295 - - 550, 1550, G, Impco Fig. 48 - - Engine Air Cleaner Group, Gas (001508- - Ref. Part No. Serial Number Description Qty. 369745 (001508-- Filter, Assy, Air 369746 (001508-- Element, Fltr, Air, [Dn#P831424] 369747 (001508--...
  • Page 192 STANDARD PARTS Fig. 49 - - Engine Fuel Tank Group, Gas (001000- - 001423) 6-- 86 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 193 61686 (001000--001423 ) Fitting, Straight 61683 (001000--001423 ) Hose, Fuel Line 61687 (001000--001423 ) Fitting, Elbow 19048 (001000--001423 ) Label, Gasoline Only 82829 (001000--001423 ) Clamp, Cable 54333 (001000--001423 ) Clamp, Worm Drive 6-- 87 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 194 STANDARD PARTS Fig. 50 - - Engine Fuel Tank Group, Gas (001424- - 001505) 6-- 88 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 195 STANDARD PARTS 352635- -00763 - - 550, 1550, G Fig. 50 - - Engine Fuel Tank Group, Gas (001424- - 001505) Ref. Part No. Serial Number Description Qty. 03977 (001424--001505 ) Tank, Fuel 48267 (001424--001505 ) Cap, Fuel Tank 07875...
  • Page 196 STANDARD PARTS Fig. 51 - - Engine Fuel Tank Group, Gas (001508- - 001537) 6-- 90 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 197 STANDARD PARTS 354298 - - 550, 1550, G, Impco Fig. 51 - - Engine Fuel Tank Group, Gas (001508- - 01537) Ref. Part No. Serial Number Description Qty. 1012112 (001508--001537 ) Tank, Fuel, 12 Gas 11.5 10.0 27.0 48267 (001508--001537 ) Cap, Tank, Fuel, 2.3neck 2.6d...
  • Page 198 STANDARD PARTS Fig. 52 - - Engine Fuel Tank Group, Gas (001538- - 6-- 92 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 199 STANDARD PARTS 354298 - - 550, 1550, G, Impco Fig. 52 - - Engine Fuel Tank Group, Gas (001538- - Ref. Part No. Serial Number Description Qty. 1032912 (001538-- Tank, Fuel, 12.2gal, 11.50w 10.0hi 27.0l 1033897 (001538-- Gasket, Sender, Fuel...
  • Page 200 STANDARD PARTS Fig. 53 - - Engine Battery Group, Gas/LPG 02376 - - 1550, 550, G, LP Ref. Part No. Serial Number Description Qty. 39272 (001000-- Nut, Wing 13015 (001000-- Bolt, Hold Down 10143 (001000-- Battery, 540 CCA 76736 (001000--...
  • Page 201 STANDARD PARTS Fig. 54 - - Electrical Schematic, Gas/LPG (001000- - 001423) 06182 - - 550, 1550, G, LP 6-- 95 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 202 STANDARD PARTS Fig. 55 - - Electrical Schematic, Options (001000- - 001505) 06182 - - 550, 1550 6-- 96 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 203 STANDARD PARTS Fig. 56 - - Electrical Schematic, Specials (001000- - 001505) 00363 - - 550, 1550 6-- 97 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 204 STANDARD PARTS Fig. 57 - - Electrical Schematic, Gas/LPG (001424- - 001505) 1013550 - - 550, 1550, G, LP, Zeems 6-- 98 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 205 STANDARD PARTS Fig. 57 - - Electrical Schematic, Gas/LPG (001424- - 001505) 1013550 - - 550, 1550, G, LP, Zeems 6-- 99 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 206 STANDARD PARTS Fig. 57 - - Electrical Schematic, Gas/LPG (001424- - 001505) 1013550 - - 550, 1550, G, LP, Zeems 6-- 100 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 207 STANDARD PARTS Fig. 57 - - Electrical Schematic, Gas/LPG (001424- - 001505) 1013550 - - 550, 1550, G, LP, Zeems 6-- 101 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 208 STANDARD PARTS Fig. 58 - - Electrical Schematic, Gas/LPG (001508- - 001537) 1013552 - - 550, 1550, G, LP, Impco 6-- 102 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 209 STANDARD PARTS Fig. 58 - - Electrical Schematic, Gas/LPG (001508- - 001537) 1013552 - - 550, 1550, G, LP, Impco 6-- 103 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 210 STANDARD PARTS Fig. 58 - - Electrical Schematic, Gas/LPG (001508- - 001537) 1013552 - - 550, 1550, G, LP, Impco 6-- 104 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 211 STANDARD PARTS Fig. 58 - - Electrical Schematic, Gas/LPG (001508- - 001537) 1013552 - - 550, 1550, G, LP, Impco 6-- 105 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 212 STANDARD PARTS Fig. 58 - - Electrical Schematic, Gas/LPG (001508- - 001537) 1013552 - - 550, 1550, G, LP, Impco 6-- 106 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 213 STANDARD PARTS Fig. 59 - - Electrical Schematic (001538- - 1013552 - - 550, 1550, G, LP, Impco 6-- 107 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 214 STANDARD PARTS Fig. 59 - - Electrical Schematic (001538- - 1013552 - - 550, 1550, G, LP, Impco 6-- 108 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 215 STANDARD PARTS Fig. 59 - - Electrical Schematic (001538- - 1013552 - - 550, 1550, G, LP, Impco 6-- 109 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 216 STANDARD PARTS Fig. 59 - - Electrical Schematic (001538- - Gas Engine Harness Schematic 6-- 110 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 217 STANDARD PARTS Fig. 59 - - Electrical Schematic (001538- - Gas Engine Harness Schematic 6-- 111 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 218 STANDARD PARTS Fig. 59 - - Electrical Schematic (001538- - Gas Engine Harness Schematic 6-- 112 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 219 STANDARD PARTS Fig. 60 - - Electrical Wiring Diagram, Instrument Panel (001508- - 1013549 - - 550, 1550, D, G, LP, CAT, Impco 6-- 113 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 220 STANDARD PARTS Fig. 60 - - Electrical Wiring Diagram, Instrument Panel (001508- - 1013549 - - 550, 1550, D, G, LP, CAT, Impco 6-- 114 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 221 STANDARD PARTS Fig. 60 - - Electrical Wiring Diagram, Instrument Panel (001508- - 1013549 - - 550, 1550, D, G, LP, CAT, Impco 6-- 115 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 222 STANDARD PARTS Fig. 61 - - Electrical Wire Harnesses Group (001000- - 001505) 6-- 116 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 223 STANDARD PARTS Fig. 61 - - Electrical Wire Harnesses Group (001000- - 001505) 6-- 117 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 224 STANDARD PARTS Fig. 61 - - Electrical Wire Harnesses Group (001000- - 001505) 6-- 118 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 225 STANDARD PARTS 00357- -00806 - - 1550 Fig. 61 - - Electrical Wire Harnesses Group (001000- - 001505) Ref. Part No. Serial Number Description Qty. 25181 (001000--001423 ) Wire Harness, Main, Gasoline and LPG 61653 (001000--001505 ) Wire Harness, Auto Squeegee...
  • Page 226 STANDARD PARTS Fig. 62 - - Electrical Wire Harnesses Group, Gas/LPG (001508- - 6-- 120 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 227 STANDARD PARTS Fig. 62 - - Electrical Wire Harnesses Group, Gas/LPG (001508- - 6-- 121 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 228 STANDARD PARTS Fig. 62 - - Electrical Wire Harnesses Group, Gas/LPG (001508- - 6-- 122 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 229 STANDARD PARTS Fig. 62 - - Electrical Wire Harnesses, Gas/LPG Group (001508- - 6-- 123 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 230 STANDARD PARTS Fig. 62 - - Electrical Wire Harnesses Group, Gas/LPG (001508- - 6-- 124 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 231 STANDARD PARTS Fig. 62 - - Electrical Wire Harnesses Group, Gas/LPG (001508- - Engine Wire Harness 6-- 125 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 232 STANDARD PARTS Fig. 62 - - Electrical Wire Harnesses Group, Gas/LPG (001508- - Engine Wire Harness 6-- 126 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 233 STANDARD PARTS Fig. 62 - - Electrical Wire Harnesses Group, Gas/LPG (001508- - 7,14 6, 13 STARTER RELAY 9,16 8,15 EMPTY FUEL PUMP IGNITION EMPTY STARTER 10,17 60 AMP 12,19 11,18 6-- 127 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 234 STANDARD PARTS Fig. 62 - - Electrical Wire Harnesses Group, Gas/LPG (001508- - 6-- 128 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 235 STANDARD PARTS Fig. 62 - - Electrical Wire Harnesses Group, Gas/LPG (001508- - 6-- 129 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 236 STANDARD PARTS 356243, 354310, 354309, 354290, 354289, 354288, 354287 - - 1550, G, LP, Impco Fig. 62 - - Electrical Wire Harnesses Group, Gas/LPG (001508- - Ref. Part No. Serial Number Description Qty. 391901 (001508--001537 ) Harness, Main, Gas/Lpg [550/1550]...
  • Page 237 STANDARD PARTS 6-- 131 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 238 STANDARD PARTS Fig. 63 - - Instrument Panel Group, Gas/LPG (001000- - 001505) 6-- 132 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 239 STANDARD PARTS 353682, 00195 - - 1550, G, LP Fig. 63 - - Instrument Panel Group, Gas/LPG (001000- - 001505) Ref. Part No. Serial Number Description Qty. 378997 (001000--001505 ) Console, Instrument 07422 (001000--001505 ) Holder, Fuse 383723 (001000--001508 ) Circuitbreaker, 20.0a, Resetable...
  • Page 240 STANDARD PARTS Fig. 64 - - Instrument Panel Group, Gas (001508- - 6-- 134 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 241 STANDARD PARTS 354315 - - 1550, G, Impco Fig. 64 - - Instrument Panel Group, Gas (001508- - Ref. Part No. Serial Number Description Qty. 1015379 (001508-- Panel Wldt, Console, Instmt [550] 34810 (001508-- Hourmeter, 12--24vdc, Analog, Rnd 34820 (001508-- Light, Panl, 14vdc, Red, 0.6d...
  • Page 242 STANDARD PARTS Fig. 65 - - SRS Control Panel Assembly 00351, 354285 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 79318 (001000-- Control Panel Assembly 79314 (001000-- Console, Instrument 32798 (001000-- Panel, Front 63837 (001000-- Switch, Cleaning Solution Metering...
  • Page 243 STANDARD PARTS Fig. 66 - - Hydraulic Schematic (001000- - 001103) 06164 - - 550, 1550 6-- 137 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 244 MOTOR 9.9 IN 3 9.9 IN SQUEEGEE LIFT BRUSH VALVE CYLINDER 1200 MAIN CONTROL STEERING VALVE CYLINDER 2100 POWER 6.2 IN STEERING COOLER 4.0 GPM FILTER 2.1 GPM 11122 - - 550, 1550 6-- 138 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 245 .028 DIA. TV2 PMP1B 19.0 IN 19.0 IN 2400 .84 CU. IN. PMP1A 1500 275 PSI RV na CK12 FLOW ACCESSORY SWITCH PUMP SUCTION STRAINER 3 PSI RESERVOIR 11122 - - 550, 1550 6-- 139 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 246 STANDARD PARTS Fig. 68 - - Hydraulic Schematic, Gas/LPG (001508- - 1023221 - - 550, 1550 6-- 140 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 247 STANDARD PARTS Fig. 68 - - Hydraulic Schematic, Gas/LPG (001508- - 1023221 - - 550, 1550 6-- 141 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 248 Rear Squeegee and Head Lift Valve Brush Motor Power Steering Head Lift Hydraulic Cylinder Reservoir Brush Valve Filter Pump R.H. Drive Motor L.H. Drive Filter Motor Flow Switch Steering Cylinder Oil Cooler Squeegee Lift Cylinder 6-- 142 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 249 (001000--001103 ) Hose, Hydraulic 31610 (001000--001103 ) Hose, Hydraulic 31611 (001000--001103 ) Hose, Hydraulic 31570 (001000--001103 ) Hose, Hydraulic 34420 (001000--001103 ) Hose, Hydraulic 34380 (001000--001103 ) Hose, Hydraulic 27774 (001000--001103 ) Fitting, Straight 6-- 143 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 250 Head Lift Valve Brush Motor Power Steering Hydraulic Reservoir Head Lift Cylinder Brush Valve Pump R.H. Drive L.H. Drive Motor Motor Filter FREE FLOW FREE FLOW Flow Switch Steering Cylinder Oil Cooler Squeegee Lift Cylinder 6-- 144 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 251 STANDARD PARTS 10121 - - 1550, G, Lp, D Fig. 70 - - Hydraulic Hoses Group (001104- - 001505) Ref. Part No. Serial Number Description Qty. 82832 (001104--001505 ) Sleeve, Hose 79079 (001104--001351 ) Hose, Hydraulic 31672 (001104--001505 ) Sleeve, Hose...
  • Page 252 Steering Hydraulic Reservoir Brush Valve Pump Head Lift Cylinder Filter Valve L.H. Drive Manifold Motor Flow Switch R.H. Drive Motor Steering Cylinder Vacuum Fan Engine Fan Motor Motor Oil Cooler Squeegee Lift Cylinder 6-- 146 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 253 STANDARD PARTS 354387 - - 1550, G, LP Fig. 71 - - Hydraulic Hoses Group, Gas/LPG (001508- - Ref. Part No. Serial Number Description Qty. 82832 (001508-- Sleeve, Nyl, 37 25.0l 65205 (001508-- Hose, Hyd,Low12, Jf12str /Jf12str , 27.0 31672 (001508-- Sleeve, Nyl, #58 35.0l...
  • Page 254 (001000-- Fitting, Tee 67832 (001000-- Fitting, Straight 31556 (001000-- Switch, Flow (See Breakdowns) 50960 (001000-- Fitting, Straight 35586 (001000-- Fitting, Tee 47752 (001000-- Fitting, Straight 02543 (001000-- Guard, Flow Switch 10632--1 (001000-- Grommet 6-- 148 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 255 Fitting, Elbow 56820 (001000--001505 ) Fitting, Elbow 44869 (001000--001103 ) Fitting, Straight 55586 (001104--001505 ) Fitting, Straight 42260 (001104--001505 ) Fitting, Straight 07934 (001104--001109 ) Fitting, Elbow, 45_ 62390 (001104--001505 ) Fitting, Straight 6-- 149 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 256 STANDARD PARTS Fig. 74 - - Hydraulic Reservoir Group Gas/LPG (001508- - 354303 - - 550, 1550, G, LP, Impco Ref. Part No. Serial Number Description Qty. 1015313 (001508-- Reservoir Assy, 18.3 Gal 9006127 (001508-- Cap, Breather, Hyd 40362 (001508--...
  • Page 257 STANDARD PARTS Fig. 75 - - Hydraulic Control Valves Group (001000- - 001505) 02371 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 31632 (001000--001505 ) Bracket, Control Valves 26565 (001000--001505 ) Knob 62234 (001000--001505 ) Rod and Link...
  • Page 258 STANDARD PARTS Fig. 76 - - Hydraulic Control Valves Group, Gas/LPG (001508- - 6-- 152 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 259 STANDARD PARTS 354304 - - 550, 1550, G, LP, Impco Fig. 76 - - Hydraulic Control Valves Group, Gas/LPG (001508- - Ref. Part No. Serial Number Description Qty. 1016010 (001508-- Bracket Wldt, Mtg, Valve 26565 (001508-- Knob, Ball, 1.25d 0.38--16 Plstc...
  • Page 260 STANDARD PARTS Fig. 77 - - Hydraulic Pumps Group (001000- - 001103) 06019 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 40755 (001000--001103 ) Fitting, Tee 55685 (001000--001103 ) Fitting, Straight 46481 (001000--001103 ) Fitting, Elbow 07934...
  • Page 261 STANDARD PARTS Fig. 78 - - Hydraulic Pumps Group (001104- - 001505) 10144 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 58858 (001104--001505 ) Fitting, Straight 46481 (001104--001505 ) Fitting, Elbow 74163 (001104--001369 ) Pump, Hydrualic (See Breakdowns)
  • Page 262 STANDARD PARTS Fig. 79 - - Hydraulic Pumps Group, Gas/LPG (001508- - 10144 - - 550, 1550, G, LP, Impco Ref. Part No. Serial Number Description Qty. 373404 (001508-- Pump, Hyd, Piston [V] 2.48 [R] 4500 (See Breakdowns) 68768 (001508-- Screw, Hex, .50--20 X 1.25, Nl...
  • Page 263 STANDARD PARTS Fig. 80 - - Hydraulic Filters Group (001000- - 001103) 02382 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 44868 (001000--001103 ) Fitting, Elbow 47519 (001000--001103 ) Fitting, Straight 55619 (001000--001103 ) Filter Assembly, Hydraulic...
  • Page 264 STANDARD PARTS Fig. 81 - - Hydraulic Filter Group (001104- - 001505) 10149 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 10664 (001104--001505 ) Filter Assembly, Hydraulic 65221 (001104--001505 ) Element, Filter 40514 (001104--001505 ) Fitting, Tee...
  • Page 265 STANDARD PARTS Fig. 82 - - Hydraulic Filter Group, Gas/LPG (001508- - 10149 - - 550, 1550, G, LP, Impco Ref. Part No. Serial Number Description Qty. 79075 (001508-- Bracket, Mtg, Fltr, Oil, Hyd 87783 (001508-- Screw, Hex, .25--20 X 0.62, Fmg...
  • Page 266 STANDARD PARTS Fig. 83 - - Hydraulic Solenoid Valve and Manifold Group, Gas/LPG (001508- - 6-- 160 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 267 Screw, Hex, .31--18 X 0.75, 5 39349 (001508-- Washer, Flat, 0.31 Sae 44869 (001508-- Fitting, Hyd, Str, Jm08/Om08 395973 (001508-- Fitting, Hyd, Str, Om04/Qm04 49933 (001508-- Fitting, Hyd, Tee, Jm08/Jm08/Om08, Br 1016408 (001508-- Timer, 12vdc, 15s 6-- 161 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 268 STANDARD PARTS Fig. 84 - - Hydraulic Tow Bypass Group (001061- - 001103) 09752 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 48108A (001061--001103 ) Valve, Hydraulic (See Breakdowns) 56821 (001061--001103 ) Fitting, Elbow 40362 (001061--001103 )
  • Page 269 (001000-- Bumper, Rear, L.H., 1550 75132 (001000-- Plate, Bumper 61260 (001000-- Bumper, Rear, R.H., 1550 78670 (001000-- Guard, R.H. 61261 (001000-- Bracket, Mounting, 1550 75190 (001000-- Guard, Squeegee 32117 (001061-- Bracket, Tow Bypass 6-- 163 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 270 STANDARD PARTS Fig. 86 - - Vacuum Fan Assembly, Gas/LPG (001000- - 001505) 6-- 164 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 271 STANDARD PARTS 11117 - - 550, 1550 Fig. 86 - - Vacuum Fan Assembly, Gas/LPG (001000- - 001505) Ref. Part No. Serial Number Description Qty. 61701 (001000--001505 ) Fan Assembly, Vacuum 10464 (001000--001505 ) Ring, Retaining 75454 (001000--001505 ) Shim...
  • Page 272 STANDARD PARTS Fig. 87 - - Vacuum Fan Group, Gas/LPG (001508- - 6-- 166 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 273 Housing, Vacfan, Front, W/ Label 16931 (001508-- Screw, Hex, M8 X 1.25 X 20, 8.8 1015850 (001508-- Hose, Flex, Vacuum, 4.0d 15.0l 23498 (001508-- Clamp, Hose, Wormdrive, 3.56--4.50d, .50w 1015996 (001508-- Tube Wldt, Fan, Vacuum 6-- 167 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 274 STANDARD PARTS Fig. 88 - - Trunnion Group Tank Frame Tractor Frame 6-- 168 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 275 STANDARD PARTS 00296 - - 1550, 550, NA, G, LP Fig. 88 - - Trunnion Group Ref. Part No. Serial Number Description Qty. 42399 (001000-- Support Assembly, Lower Bearing 42311 (001000-- Support, Lower Bearing 42120--2 (001000-- Bearing 07259 (001000-- Fitting, Grease...
  • Page 276 STANDARD PARTS Fig. 89 - - Solution Pumps Group 6-- 170 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 277 Hose, Vinyl 79484 (001000-- Fitting, Elbow 42133A (001000-- Fitting, Tee 57379 (001000-- Fitting, Straight 57377 (001000-- Hose, Pump Outlet 27977 (001000-- Nut, Hex, Flng, #10--24 24592 (001000-- Screw, Hex, 10--24 X 0.75, Fmg, Pl 6-- 171 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 278 STANDARD PARTS Fig. 90 - - Solution and Recovery Tank Group, Front Side 30 31 6-- 172 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 279 Pivot, Upper Door Hinge 75810 (001000-- Label, Stripe, Front 75816 (001000-- Label, Stripe, L.H. 75815 (001000-- Label, Stripe, R.H. (not shown) 61257 (001000-- Retainer, Hose 61628 (001000-- Cover, Pump 76089--2 (001000-- Probe, Liquid Level 6-- 173 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 280 STANDARD PARTS Fig. 91 - - Solution and Recovery Tank Group, Rear Side Solution Tank 6-- 174 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 281 STANDARD PARTS 353685, 06947 - - 1550 Fig. 91 - - Solution and Recovery Tank Group, Rear Side Ref. Part No. Serial Number Description Qty. 61271 (001000-- 375724 (001000-- Cap, Filler 03404 (001000-- Tank, Detergent 79367 (001000-- Gasket, Tank 61189...
  • Page 282 76984--1 (001000-- Arm Assembly 76978 (001000-- Bearing, Fiberglide 76896 (001000-- Band, Front, Squeegee 60018 (001000-- Blade, Front, Squeegee 16928 (001000-- Bearing, Pillow Block 76974--1 (001000-- Arm Assembly, Vertical Block 76978 (001000-- Bearing, Fiberglide 6-- 176 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 283 (001000-- Cylinder, Hyd, 2.0b 08.0l 04.00strk 2500 51534 (001000-- Pin, Clevis 55586 (001000-- Fitting, Straight 65946 (001000-- xxxxxx ) Cover, Switch 78560 (001000-- Blade, Front Squeegee, Urethane 78561 (001000-- Blade, Rear, Squeegee, Urethane 6-- 177 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 284 STANDARD PARTS Fig. 93 - - Label Group 6-- 178 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 285 Label, Info, [Tire Pressure] 48242 (001508-- Label, Info, Alternator Equipped 51368 (001508-- Label, Maint, [Radiator Fins] 27474 (001508-- Label, Logo, Tennant, Oval, 114l, Blk 76158 (001508-- Label, Info, Jack Point, Tractor 75812 (001508-- Label, Stripe, [Tennant],[550] 75813 (001508-- Label, Stripe, Wing, Rh,[1550]...
  • Page 286 STANDARD PARTS 6-- 180 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 287 ....7--22 Fig. 12 -- Engine Cover Group, LPG (001000--001423) ....7--24 7-- 1 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 288 LPG PARTS Fig. 1 - - Fuel Tank and Engine Group, LPG (001000- - 001423) 7-- 2 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 289 LPG PARTS 00315 - - 1550, LP Fig. 1 - - Fuel Tank and Engine Group, LPG (001000- - 001423) Ref. Part No. Serial Number Description Qty. 24928--1 (001000--001423 ) Tank, LPG, with Filler Gauge 26496 (001000--001423 ) Coupling, LPG Tank...
  • Page 290 LPG PARTS Fig. 2 - - Engine Fuel Tank Group, LPG (001424- - 001505) 7-- 4 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 291 LPG PARTS 353634 - - 550, 1550. LP Fig. 2 - - Engine Fuel Tank Group, LPG (001424- - 001505) Ref. Part No. Serial Number Description Qty. 53400--3 (001424--001505 ) Bracket, Tank 53400--2 (001424--001505 ) Bracket, Tank 53400--1 (001424--001505 )
  • Page 292 LPG PARTS Fig. 3 - - Engine Fuel Tank Group, LPG (001508- - 7-- 6 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 293 LPG PARTS 353634 - - 550, 1550. LP, Impco Fig. 3 - - Engine Fuel Tank Group, LPG (001508- - Ref. Part No. Serial Number Description Qty. 53400--3 (001508-- Bracket Wldt, Mtg, Tank, Lpg 53400--2 (001508-- Bracket, Tank 76955 (001508-- Screw, Hex, .31--18 X 1.00, 5...
  • Page 294 LPG PARTS Fig. 4 - - Engine EFI and Vaporizer Group, LPG (001424- - 001505 version 1) NOTE: Repair parts in this serial number range are identified in Fig. 4 or Fig. 5. 7-- 8 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 295 LPG PARTS 353628 - - 550, 1550, LP Fig. 4 - - Engine EFI and Vaporizer Group, LPG (001424- - 001505 version 1) NOTE: Repair parts in this serial number range are identified in Fig. 4 or Fig. 5. Ref. Part No.
  • Page 296 LPG PARTS Fig. 5 - - Engine EFI and Vaporizer Group, LPG (001424- - 001505 version 2) NOTE: Repair parts in this serial number range are identified in Fig. 4 or Fig. 5. 7-- 10 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 297 LPG PARTS 353628 - - 550, 1550, LP, Zeems Fig. 5 - - Engine EFI and Vaporizer Group, LPG (001424- - 001505 version 2) NOTE: Repair parts in this serial number range are identified in Fig. 4 or Fig. 5.
  • Page 298 LPG PARTS Fig. 6 - - Engine EFI and Vaporizer Group, LPG (001508- - 001537) 7-- 12 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 299 LPG PARTS 354302 - - 550, 1550, LP, Impco Fig. 6 - - Engine EFI and Vaporizer Group, LPG (001508- - 001537) Ref. Part No. Serial Number Description Qty. 372859 (001508--001537 ) Module, Ecu, Lpg [GM 3.0l] 372495 (001508--001537 ) Adaptor, Intake, Lpg [3.0l]...
  • Page 300 (001508--001537 ) Manifold, Intake 393911 (001508--001537 ) Fitting 393912 (001508--001537 ) Gasket 393913 (001508--001537 ) Manifold, Exhaust 393914 (001508--001537 ) Stud 393915 (001508--001537 ) Clamp 393916 (001508--001537 ) Gasket 9004539 (001508--001537 ) Clamp, Valve, Trim [Impco] 7-- 14 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 301 LPG PARTS 7-- 15 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 302 LPG PARTS Fig. 7 - - Engine EFI and Vaporizer Group, LPG (001538- - 354175 - - 550, 1550, 800, LP, Impco Ref. Part No. Serial Number Description Qty. 1062363 (001538-- Module, Ecu, Lpg [Gm3.0l 2010] 385008 (001538-- Bracket, Box, Relay...
  • Page 303 Valve, Lock Off 372528 (001538-- Hose, Mold, .62 To .75 86824 (001538-- Clamp, Hose, Wormdrive, 0.50--1.06d, .56w 372539 (001538-- Clamp, Hose, 1.0 385011 (001538-- Fitting, E90 385013 (001538-- Hose, Mold [Epr To Mixer] 7-- 17 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 304 LPG PARTS Fig. 8 - - Engine Air Cleaner Group, LPG (001000- - 001402) 00108 - - 550, 1550, LP Ref. Part No. Serial Number Description Qty. 43555 (001000--001402 ) Clamp, Worm Drive 15543--2 (001000--001402 ) Coupling, Air Cleaner Tube...
  • Page 305 LPG PARTS Fig. 9 - - Engine Air Cleaner Group, LPG (001403- - 001423) 00108 - - 550, 1550, LP Ref. Part No. Serial Number Description Qty. 43555 (001403--001423 ) Clamp, Worm Drive 15543--2 (001403--001423 ) Coupling, Air Cleaner Tube...
  • Page 306 LPG PARTS Fig. 10 - - Engine Air Cleaner Group, LPG (001508- - 7-- 20 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 307 LPG PARTS 354296 - - 550, 1550, LP, Impco Fig. 10 - - Engine Air Cleaner Group, LPG (001508- - Ref. Part No. Serial Number Description Qty. 369745 (001508-- Filter, Assy, Air 369746 (001508-- Element, Fltr, Air, [Dn#P831424] 369747 (001508--...
  • Page 308 LPG PARTS Fig. 11 - - Instrument Panel Group, LPG (001508- - 7-- 22 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 309 LPG PARTS 354316 - - 1550, LP, Impco Fig. 11 - - Instrument Panel Group, LPG (001508- - Ref. Part No. Serial Number Description Qty. 1015379 (001508-- Panel Wldt, Console, Instmt [550] 34810 (001508-- Hourmeter, 12--24vdc, Analog, Rnd 34820 (001508-- Light, Panl, 14vdc, Red, 0.6d...
  • Page 310 LPG PARTS Fig. 12 - - Engine Cover Group, LPG (001000- - 001423) 01733 - - 550, 1550, LP Ref. Part No. Serial Number Description Qty. 78017 (001000--001423 ) Door, Engine Cover 58067 (001000--001423 ) Data Plate, LPG 78013 (001000--001423 )
  • Page 311 ....8-47 Fig. 28 -- Hydraulic Pumps Group, Diesel (001104-- ....8-48 8-- 1 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 312 DIESEL PARTS Fig. 1 - - Engine Group, Diesel (001000- - 001423) 16 17 02385 - - 1550, D Ref. Part No. Serial Number Description Qty. 08891 (001000--001423 ) Sleeve 36417 (001000--001423 ) Sleeve 57311 (001000--001423 ) Bushing 14595--1 (001000--001423 )
  • Page 313 Screw, Socket, Metric 41187 (001000--001423 ) Washer, Belleville 02076 (001000--001423 ) Cover, Terminal 32814 (001000--001423 ) Label, Throttle and Solution Control 16933 (001000--001423 ) Wire Assembly, No. 46 50456 (001000--001423 ) Terminal, Quick--Disconnect 8-- 3 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 314 DIESEL PARTS Fig. 2 - - Engine Group, Diesel (001424- - 001505) 8-- 4 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 315 DIESEL PARTS 353665 - - 550, 1550, D Fig. 2 - - Engine Group, Diesel (001424- - 001505) Ref. Part No. Serial Number Description Qty. 1049364 (001424--001505 ) Block, Long [Reman] (See Perkins Engine Breakdown, Diesel) 371587 (001424--001505 ) Mount, Left Front...
  • Page 316 DIESEL PARTS Fig. 3 - - Engine Group, Diesel (001508- - 8-- 6 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 317 Qty. 1011676 (001508--001546 ) Engine Assy, Dsl [550/1550] (See 1011676 Cat Engine Breakdown, Diesel) 1040607 (001549-- Engine, Dsl, 63hp [Cat 3.4 2008] [550/1550] (See 1040607 Cat Engine Breakdown, Diesel) 35980 (001508-- Coupling, Drive, Flex, 10.3d/15tooth 39309 (001508-- Screw, Soc, M10 X 1.5 X 25, 12.9...
  • Page 318 DIESEL PARTS Fig. 4 - - Engine Throttle Group, Diesel (001508- - 8-- 8 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 319 DIESEL PARTS 354278 - - 550, 1550, D, CAT Fig. 4 - - Engine Throttle Group, Diesel (001508- - Ref. Part No. Serial Number Description Qty. 73799 (001508-- Cable, Pull, 70.5l, .3clevis/.23ball 28296 (001508-- Pin, Clevis, 0.25 D X 0.50l...
  • Page 320 DIESEL PARTS Fig. 5 - - Engine Oil Filter and Drain Group, Diesel (001424- - 001505) 8-- 10 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 321 DIESEL PARTS 353667 - - 1550, 550, D Fig. 5 - - Engine Oil Filter and Drain Group, Diesel (001424- - 001505) Ref. Part No. Serial Number Description Qty. 380564 (001424--001505 ) Filter Head, Oil, Rework 371637 (001424--001505 ) Filter, Oil, (Diesel)
  • Page 322 DIESEL PARTS Fig. 6 - - Engine Muffler Group, Diesel (001424- - 001505) 8-- 12 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 323 DIESEL PARTS 353668 - - 550, 1550, D Fig. 6 - - Engine Muffler Group, Diesel (001424- - 001505) Ref. Part No. Serial Number Description Qty. 21726 (001424--001505 ) Muffler, Exhaust 05880 (001424--001505 ) Clamp, Muffler, 1.88d 24012--1 (001424--001505 ) Clamp, Muffler, 1.75d...
  • Page 324 DIESEL PARTS Fig. 7 - - Engine Muffler Group, Diesel (001508- - 8-- 14 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 325 DIESEL PARTS 354279 - - 550, 1550, D, CAT Fig. 7 - - Engine Muffler Group, Diesel (001508- - Ref. Part No. Serial Number Description Qty. 21726 (001508-- Muffler, Exhaust 05880 (001508-- Clamp, Muffler, 1.88d 16735 (001508--001546 ) Screw, Hex, M8 X 1.25 X 16, 8.8...
  • Page 326 DIESEL PARTS Fig. 8 - - Engine Fuel Tank Group, Diesel (001000- - 001423) 8-- 16 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 327 DIESEL PARTS 09877 - - 550, 1550, D, Cont Fig. 8 - - Engine Fuel Tank Group, Diesel (001000- - 001423) Ref. Part No. Serial Number Description Qty. 52770--8 (001000--001423 ) Watertrap, Fuel 32587 (001000--001423 ) Nut, Water Trap 32590...
  • Page 328 DIESEL PARTS Fig. 9 - - Engine Fuel Tank Group, Diesel (001424- - 001505) 12 13 8-- 18 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 329 DIESEL PARTS 353671 - - 09877 - - 550, 1550, D, Perk Fig. 9 - - Engine Fuel Tank Group, Diesel (001424- - 001505) Ref. Part No. Serial Number Description Qty. 52770--8 (001424--001505 ) Watertrap 52770--9 (001424--001505 ) Element, Fltr, Fuel...
  • Page 330 DIESEL PARTS Fig. 10 - - Engine Fuel Tank Group, Diesel (001508- - 8-- 20 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 331 DIESEL PARTS 354281 - - 550, 1550, D, CAT Fig. 10 - - Engine Fuel Tank Group, Diesel (001508- - Ref. Part No. Serial Number Description Qty. 1012112 (001508-- Tank, Fuel, 12 Gas 11.5 10.0 27.0 48267 (001508-- Cap, Tank, Fuel, 2.3neck 2.6d...
  • Page 332 DIESEL PARTS Fig. 11 - - Engine Alternator Group, Diesel (001424- - 001505) 353666 - - 550. 1550, D Ref. Part No. Serial Number Description Qty. 371601 (001424--001505 ) Belt, Alternator 371598 (001424--001505 ) Alternator 371599 (001424--001505 ) Mount, Hsng, Alternator...
  • Page 333 DIESEL PARTS Fig. 12 - - Engine Radiator Group, Diesel (001000- - 001423) 02380 - - 1550, D Ref. Part No. Serial Number Description Qty. 25179 (001000--001423 ) Hose, Radiator 11531 (001000--001423 ) Clamp, Worm Drive 16820 (001000--001423 ) Hose, Radiator...
  • Page 334 DIESEL PARTS Fig. 13 - - Engine Radiator and Hydraulic Cooler Group, Diesel (001424- - 001505) 8-- 24 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 335 DIESEL PARTS 353669 - - 550, 1550, D Fig. 13 - - Engine Radiator and Hydraulic Cooler Group, Diesel (001424- - 001505) Ref. Part No. Serial Number Description Qty. 371635 (001424--001505 ) Radiator 368132 (001424--001505 ) Cap, Radiator, 15psi 27981 (001424--001505 ) Nut, Hex, Flng, .50--13...
  • Page 336 DIESEL PARTS Fig. 14 - - Engine Radiator and Hydraulic Cooler Group, Diesel (001508- - 8-- 26 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 337 DIESEL PARTS 354282 - - 550, 1550, D, CAT Fig. 14 - - Engine Radiator and Hydraulic Cooler Group, Diesel (001508- - Ref. Part No. Serial Number Description Qty. 77342 (001508-- Seal, Bulb, 90, 1.33 .06--.09grip 026.0l 364608 (001508-- Seal, Bulb, Str, 0.58d .06--.09grip 17.6l...
  • Page 338 DIESEL PARTS Fig. 15 - - Engine Air Cleaner Group, Diesel (001000- - 001423) 09880 - - 550, 1550, D Ref. Part No. Serial Number Description Qty. 76319 (001000--001423 ) Air Cleaner 76335 (001000--001423 ) Element, Air Cleaner 76332 (001000--001423 )
  • Page 339 DIESEL PARTS Fig. 16 - - Engine Air Cleaner Group, Diesel (001424- - 001505) 353670 - - 550, 1550, D Ref. Part No. Serial Number Description Qty. 43555 (001424--001505 ) Clamp, Hose, Wormdrive, 1.62--3.50d 371607 (001424--001505 ) Hose, Rbr, E90...
  • Page 340 DIESEL PARTS Fig. 17 - - Engine Air Cleaner Group, Diesel (001508- - 8-- 30 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 341 DIESEL PARTS 354280 - - 550, 1550, D, CAT Fig. 17 - - Engine Air Cleaner Group, Diesel (001508- - Ref. Part No. Serial Number Description Qty. 1013334 (001508-- Filter, Air--Clnr 372448 (001508-- Element, Fltr, Air [Dn] 1016171 (001508-- Bracket, Sppt, Hose, Intake...
  • Page 342 DIESEL PARTS Fig. 18 - - Engine Glow Plug Control Group, Diesel (001000- - 001423) Instrument Panel 02381 - - 550, 1550, D, Cont Ref. Part No. Serial Number Description Qty. 34841 (001000--001423 ) Plate 34866 (001000--001423 ) Control Unit Kit...
  • Page 343 DIESEL PARTS Fig. 19 - - Engine Glow Plug Control Group, Diesel (001424- - 001505) Instrument Panel 353672 - - 02381 - - 1550, 550, D, Perk Ref. Part No. Serial Number Description Qty. 34841 (001424--001505 ) Plate 34866 (001424--001505 )
  • Page 344 DIESEL PARTS Fig. 20 - - Engine Battery Group, Diesel (001000- - 001505) 353208 - - 550, 1550, D Ref. Part No. Serial Number Description Qty. 19313 (001000--001505 ) Nut, Hex, .31--18 16936 (001000--001505 ) Bracket, Battery 310580 (001000--001505 )
  • Page 345 DIESEL PARTS Fig. 21 - - Engine Battery Group, Diesel (001508- - 02376 - - 550, 1550, D, CAT Ref. Part No. Serial Number Description Qty. 39272 (001508-- Nut, Wing 13015 (001508-- Bolt, Hold Down 77602 (001508-- Battery, 12v, 0700cca,...
  • Page 346 DIESEL PARTS Fig. 22 - - Steering Column Group, Diesel (001000- - 8-- 36 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 347 DIESEL PARTS 01067 - - 1550, D Fig. 22 - - Steering Column Group, Diesel (001000- - Ref. Part No. Serial Number Description Qty. 14700 (001000-- Horn Button Assembly 47010--7 (001000-- Cover, Horn Button 47010--6 (001000-- Button, Horn 47010--2 (001000--...
  • Page 348 DIESEL PARTS Fig. 23 - - Hydraulic Directional Pedal Group, Diesel (001104- - 8-- 38 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 349 DIESEL PARTS 10142 - - 550, 1550, D Fig. 23 - - Hydraulic Directional Pedal Group, Diesel (001104- - Ref. Part No. Serial Number Description Qty. 42240 (001104-- Pedal, Foot Speed 86029 (001104-- Nut, Nex, Thin 79074 (001104-- Stud 50493...
  • Page 350 9.9 IN 3 9.9 IN SQUEEGEE LIFT BRUSH VALVE CYLINDER 1200 MAIN CONTROL STEERING VALVE CYLINDER 2100 POWER 6.2 IN STEERING COOLER 4.0 GPM FILTER 2.1 GPM 11122 - - 550, 1550, D 8-- 40 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 351 .028 DIA. TV2 PMP1B 19.0 IN 19.0 IN 2400 .84 CU. IN. PMP1A 1500 275 PSI RV na CK12 FLOW ACCESSORY SWITCH PUMP SUCTION STRAINER 3 PSI RESERVOIR 11122 - - 550, 1550, D 8-- 41 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 352 Head Lift Valve Brush Motor Power Steering Hydraulic Reservoir Head Lift Cylinder Brush Valve Pump R.H. Drive L.H. Drive Motor Motor Filter FREE FLOW FREE FLOW Flow Switch Steering Cylinder Oil Cooler Squeegee Lift Cylinder 8-- 42 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 353 DIESEL PARTS 10121 - - 1550, D Fig. 25 - - Hydraulic Hoses Group, Diesel (001104- - Ref. Part No. Serial Number Description Qty. 82832 (001104-- Sleeve, Hose 79079 (001104--001351 ) Hose, Hydraulic 31672 (001104-- Sleeve, Hose 02683 (001104-- Hose, Hydraulic...
  • Page 354 DIESEL PARTS Fig. 26 - - Hydraulic Control Valves Group, Diesel (001000- - 8-- 44 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 355 DIESEL PARTS 354385 - - 1550, D Fig. 26 - - Hydraulic Control Valves Group, Diesel (001000- - Ref. Part No. Serial Number Description Qty. 1016010 (001000-- Bracket Wldt, Mtg, Valve 26565 (001000-- Knob 62234 (001000-- Rod and Link 32759...
  • Page 356 Fitting, Straight 46481 (001000--001103 ) Fitting, Elbow 56820 (001000-- Fitting, Elbow 44869 (001000--001103 ) Fitting, Straight 55586 (001104-- Fitting, Straight 42260 (001104-- Fitting, Straight 07934 (001104--001109 ) Fitting, Elbow, 45_ 62390 (001104-- Fitting, Straight 8-- 46 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 357 DIESEL PARTS Fig. 28 - - Hydraulic Pumps Group, Diesel (001104- - 10144 - - 550, 1550, D Ref. Part No. Serial Number Description Qty. 58858 (001104-- Fitting, Straight 46481 (001104-- Fitting, Elbow 74163 (001104--001369 ) Pump, Hydrualic (See Breakdowns)
  • Page 358 DIESEL PARTS Fig. 29 - - Hydraulic Filter Group, Diesel (001104- - 10149 - - 550, 1550, D Ref. Part No. Serial Number Description Qty. 10664 (001104-- Filter Assembly, Hydraulic 65221 (001104-- Element, Filter 40514 (001104-- Fitting, Tee 46481 (001104--...
  • Page 359 DIESEL PARTS Fig. 30 - - Electrical Schematic, Diesel (001000- - 001423) 06182 - - 550, 1550, D 8-- 49 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 360 DIESEL PARTS Fig. 31 - - Electrical Schematic, Diesel (001424- - 001505) 1013551 - - 550, 1550, D, Perk 8-- 50 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 361 DIESEL PARTS Fig. 31 - - Electrical Schematic, Diesel (001424- - 001505) 1013551 - - 550, 1550, D, Perk 8-- 51 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 362 DIESEL PARTS Fig. 31 - - Electrical Schematic, Diesel (001424- - 001505) 1013551 - - 550, 1550, D, Perk 8-- 52 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 363 DIESEL PARTS 8-- 53 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 364 DIESEL PARTS Fig. 32 - - Electrical Schematic, Diesel (001508- - 1013549 - - 550, 1550, D, CAT 8-- 54 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 365 DIESEL PARTS Fig. 32 - - Electrical Schematic, Diesel (001508- - 1013549 - - 550, 1550, D, CAT 8-- 55 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 366 DIESEL PARTS Fig. 32 - - Electrical Schematic, Diesel (001508- - 1013549 - - 550, 1550, D, CAT 8-- 56 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 367 DIESEL PARTS Fig. 33 - - Electrical Wire Harnesses Group, Diesel (001508- - 8-- 57 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 368 DIESEL PARTS Fig. 33 - - Electrical Wire Harnesses Group, Diesel (001508- - 8-- 58 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 369 DIESEL PARTS Fig. 33 - - Electrical Wire Harnesses Group, Diesel (001508- - 8-- 59 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 370 DIESEL PARTS Fig. 33 - - Electrical Wire Harnesses Group, Diesel (001508- - 8-- 60 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 371 DIESEL PARTS Fig. 33 - - Electrical Wire Harnesses Group, Diesel (001508- - 8-- 61 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 372 DIESEL PARTS Fig. 33 - - Electrical Wire Harnesses Group, Diesel (001508- - 8-- 62 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 373 DIESEL PARTS 354310, 354290, 354289, 354288, 354287, 354286 - - 1550, D, CAT Fig. 33 - - Electrical Wire Harnesses Group, Diesel (001508- - Ref. Part No. Serial Number Description Qty. 391900 (001508-- Harness, Main, Dsl, [550/1550 Cat] 391907 (001508--...
  • Page 374 DIESEL PARTS Fig. 34 - - Instrument Panel Group, Diesel (001508- - 8-- 64 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 375 DIESEL PARTS 354317 - - 1550, D, CAT Fig. 34 - - Instument Panel Group, Diesel (001508- - Ref. Part No. Serial Number Description Qty. 1015379 (001508-- Panel Wldt, Console, Instmt [550] 34810 (001508-- Hourmeter, 12--24vdc, Analog, Rnd 34820 (001508-- Light, Panl, 14vdc, Red, 0.6d...
  • Page 376 DIESEL PARTS Fig. 35 - - Vacuum Fan Assembly, Diesel (001000- - 8-- 66 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 377 DIESEL PARTS 11117 - - 550, 1550, D Fig. 35 - - Vacuum Fan Assembly, Diesel (001000- - Ref. Part No. Serial Number Description Qty. 61701 (001000-- Fan Assembly, Vacuum 10464 (001000-- Ring, Retaining 75454 (001000-- Shim 42809 (001000-- Washer, Wavy...
  • Page 378 DIESEL PARTS 8-- 68 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 379 ....9--20 Fig. 20 -- Documentation Group ... . . 9--20 9-- 1 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 380 OPTIONS Fig. 1 - - Light Kit 9-- 2 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 381 10701 (001000--001505 ) Switch, Toggle 07422 (001000--001505 ) Holder, Fuse 383723 (001000--001505 ) Circuitbreaker, 20.0a, Resetable 9011141 (001000--001595 ) Taillight Kit, Led, Replmt [550/1550] 45780 (001000--001595 ) Bulb 49022 (001000--001595 ) Bracket, Taillight 9-- 3 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 382 OPTIONS Fig. 2 - - Flashing Light Group Solution Tank 00347 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 1017248 (001586-- Light, Flsh, Amb, 12--48vdc 9000879 (001586-- Lens, Amb, F/ Strobe / Flasher 9000846 (001586-- Lamp, Bulb, Flsh...
  • Page 383 OPTIONS Fig. 3 - - Strobe Light Group Solution Tank 02387 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 1017250 (001586-- Light, Strobe, Amb, 12--48vdc 9000879 (001586-- Lens, Amb, F/ Strobe / Flasher 9000845 (001586-- Lamp, Bulb, Strobe...
  • Page 384 OPTIONS Fig. 4 - - Strobe Light Group, Overhead Guard 01108 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 1017250 (001586-- Light, Strobe, Amb, 12--48vdc 9000879 (001586-- Lens, Amb, F/ Strobe / Flasher 9000845 (001586-- Purchased Part Template (1100)
  • Page 385 Serial Number Description Qty. 75903 (001000-- Guard Kit, Overhead 76862 (001000-- Guard, Top 76858 (001000-- Leg, Front, R.H. 76859 (001000-- Leg, Front, L.H. 76860 (001000-- Leg, Rear, R.H. 76861 (001000-- Leg, Rear, L.H. 9-- 7 1550 Gas/LPG/Diesel MM283 (9- -99)
  • Page 386 (001000-- Fitting, Straight 47504 (001000-- Fitting, Elbow 40514 (001000-- Fitting, Tee 49943 (001000-- Hose, Hydraulic 34375 (001000-- Fitting, Straight NOTE: To identify parts shown but not listed here, see Section 6, Standard Parts. 9-- 8 1550 Gas/LPG/Diesel MM283 (9- -00)
  • Page 387 00338 - - ALL Ref. Part No. Serial Number Description Qty. 79518 (001000-- Tool Assembly, Sludge Removal 03292B (001000-- Grip, Handle 79517 (001000-- Handle, Sludge Removal 79515 (001000-- Squeegee 79508--1 (001000-- Retainer, Squeegee 9-- 9 1550 Gas/LPG/Diesel MM283 (9- -99)
  • Page 388 OPTIONS Fig. 8 - - Drain Pump Group Recovery Tank 9-- 10 1550 Gas/LPG/Diesel MM283 (2- -95)
  • Page 389 (001000-- Fitting, Coupling 61627 (001000-- Engine and Pump 61262 (001000-- Adapter 61023 (001000-- Fitting, Nipple 61645 (001000-- Fitting, Elbow, 45_ 14432 (001000-- Clamp, Worm Drive 61179 (001000-- Hose, Suction 61252 (001000-- Strainer, Suction 9-- 11 1550 Gas/LPG/Diesel MM283 (9- -99)
  • Page 390 OPTIONS Fig. 9 - - Squeegee Wand Kit Solution Tank Engine Cover Solution Tank NOTE: To identify parts shown but not listed here, see Section 6, Standard Parts. 9-- 12 1550 Gas/LPG/Diesel MM283 (2- -95)
  • Page 391 OPTIONS 00340- -00344- -00356 - - 550, 1550 Fig. 9 - - Squeegee Wand Kit Ref. Part No. Serial Number Description Qty. 79429 (001000-- Wand Kit, Squeegee 79545 (001000-- Gasket, Tank Adaptor 79538 (001000-- Adaptor, Tank 03823 (001000-- Clamp, Toggle...
  • Page 392 OPTIONS Fig. 10 - - Reserve LPG Tank Group with Filler Valve Solution Tank 00795 - - 550, 1550, LP Ref. Part No. Serial Number Description Qty. 53400--3 (001000-- Mount, LPG Tank 24928--1 (001000-- Tank Assembly, LPG 76426 (001000-- Washer, Rubber...
  • Page 393 OPTIONS Fig. 11 - - Protectoseal Gasoline Cap Fuel Tank 00829 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 02506--6 (001000-- Cap, Gasoline, Protectoseal NOTE: To identify parts shown but not listed here, see Section 6, Standard Parts.
  • Page 394 Fig. 13 - - Fire Extinguisher Group (001508- - 356242 - - ALL Ref. Part No. Serial Number Description Qty. 25312 (001508-- Extinguisher, Fire, 2.5 Lb Dry 24591 (001508-- Screw, Hex, 10--24 X 0.38, Fmg, Pl 9-- 16 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 395 Fig. 14 - - Wheel Assembly, Foam Filled 06961 - - 1550 Ref. Part No. Serial Number Description Qty. 27773 (001000-- Wheel Assembly, Foam Filled, 1550 Fig. 15 - - Solution Tank Drain Kit 00837 - - ALL Ref. Part No. Serial Number Description Qty. 75923...
  • Page 396 Qty. 78156 (001000-- Mirror Kit, Rear View 76863 (001000-- Mirror, Rear View Fig. 17 - - Spark Arresting Muffler Kit 00303 - - 550, 1550, IC Ref. Part No. Serial Number Description Qty. 78116 (001000-- Muffler, Spark Arresting 9-- 18...
  • Page 397 Frame, Side Squeegee, R.H. 03395 (001000-- Blade, Squeegee 03409 (001000-- Strip, Backup 03408 (001000-- Retainer, Blade 04597 (001000-- Frame, Side Squeegee, L.H. NOTE: To identify parts shown but not listed here, see Section 6, Standard Parts. 9-- 19 1550 Gas/LPG/Diesel MM283 (9- -99)
  • Page 398 OPTIONS Fig. 19 - - Heavy Duty Air Filter Group (001403- - 001505) 353822 - - 550, 1550, G, LP, D Ref. Part No. Serial Number Description Qty. 398279 (001403--001505 ) Element, Fltr, Air, Safety Fig. 20 - - Documentation Group 07501 - - 1550 Ref.
  • Page 399 ......10-35 Fig. 27 -- LPG EFI Breakdown, 371663 ..10-36 Fig. 28 -- Gasoline EFI Breakdown, 371645 . . . 10-37 10-- 1 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 400 BREAKDOWNS Fig. 1 - - Solution Pump Breakdown, 33327 06963 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 33327 (000000-- Pump Assembly, Solution 48791 (000000-- Replacement Kit, Brush 03711 (000000-- Replacement Kit, Pump Head 48789 (000000-- Replacement Kit, Pump Body...
  • Page 401 Serial Number Description Qty. 16485 (000000-- Pump, Metering Solution 63923 (000000-- Connector Kit, Tubing 63922 (000000-- Valve Kit, Pump 63921 (000000-- Replacement Kit, Bellows 63924 (000000-- Motor, Gear 02430 (000000-- Crank Replacement Kit 10-- 3 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 402 BREAKDOWNS Fig. 3 - - Hydraulic Pump Breakdown, 34310 01669 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 34310 (000000-- Pump, Hydraulic (Replaced by None) 34092 (000000-- Seal Kit (Replaced by None) 37467 (000000-- Bearing, Thrust 34094...
  • Page 403 BREAKDOWNS Fig. 4 - - Hydraulic Pump Breakdown, 48880 06184 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 48880 (000000-- Pump, Hydraulic 48906 (000000-- Seal Kit 48909 (000000-- Body and Gear Kit, Front 48908 (000000-- Body and Gear Kit, Rear...
  • Page 404 BREAKDOWNS Fig. 5 - - Hydraulic Piston Pump Breakdown, 74163 not sold separately not sold separately 10-- 6 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 405 BREAKDOWNS 10136 - - 550, 1550 Fig. 5 - - Hydraulic Piston Pump Breakdown, 74163 NOTE: Piston Pump, TENNANT Part Number 74163, includes Fig. 5, and Fig. 6. Ref. Part No. Serial Number Description Qty. 74163 (000000-- Pump, Hyd Piston V 2.48...
  • Page 406 BREAKDOWNS Fig. 6 - - Hydraulic Piston Pump Breakdown, 74163 10-- 8 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 407 BREAKDOWNS 10136- -09670 - - 550, 1550 Fig. 6 - - Hydraulic Piston Pump Breakdown, 74163 NOTE: Piston Pump, TENNANT Part Number 74163, includes Fig. 5, and Fig. 6. Ref. Part No. Serial Number Description Qty. 74163 (000000-- Pump, Hyd Piston V 2.48...
  • Page 408 BREAKDOWNS Fig. 7 - - Hydraulic Piston Pump Breakdown, 373404 not sold separately not sold separately 10-- 10 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 409 BREAKDOWNS 10136 - - 550, 1550 Fig. 7 - - Hydraulic Piston Pump Breakdown, 373404 NOTE: Piston Pump, TENNANT Part Number 373404, includes Fig. 7, and Fig. 8. Ref. Part No. Serial Number Description Qty. 373404 (000000-- Pump, Hyd Piston V 2.48...
  • Page 410 BREAKDOWNS Fig. 8 - - Hydraulic Piston Pump Breakdown, 373404 10-- 12 1550 Gas/LPG/Diesel MM283 (5- -01)
  • Page 411 BREAKDOWNS 10136- -09670 - - 550, 1550 Fig. 8 - - Hydraulic Piston Pump Breakdown, 373404 NOTE: Piston Pump, TENNANT Part Number 373404, includes Fig. 7, and Fig. 8. Ref. Part No. Serial Number Description Qty. 373404 (000000-- Pump, Hyd Piston V 2.48...
  • Page 412 BREAKDOWNS Fig. 9 - - Hydraulic Gear Pump Breakdown, 373245 10-- 14 1550 Gas/LPG/Diesel MM283 (8- -01)
  • Page 413 BREAKDOWNS 550, 1550, G, LP, D Fig. 9 - - Hydraulic Gear Pump Breakdown, 373245 Ref. Part No. Serial Number Description Qty. 373245 (000000-- Pump, Hyd, Gear [Ex2] 1.69 [R] 2800 373201 (000000-- Plate, Front 373228 (000000-- Plate, Back 373231...
  • Page 414 BREAKDOWNS Fig. 10 - - Hydraulic Gear Pump Breakdown, 79078 10-- 16 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 415 BREAKDOWNS 550, 1550, G, LP, D Fig. 10 - - Hydraulic Gear Pump Breakdown, 79078 Ref. Part No. Serial Number Description Qty. 79078 (000000-- Pump, Hyd, Gear [Ex2] 1.69 [R] 2500 (Replaced by None) 74149 (000000-- Plate, Front 373552 (000000--...
  • Page 416 BREAKDOWNS Fig. 11 - - Hydraulic Gear Pump Breakdown, 1014956 10-- 18 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 417 BREAKDOWNS 09670 - - 550, 1550, G, Lp, Impco Fig. 11 - - Hydraulic Gear Pump Breakdown, 1014956 Ref. Part No. Serial Number Description Qty. 1014956 (000000-- Pump, Hyd, Gear, [Ex3] 1.69 [R] 3000 373201 (000000-- Plate, Front, Pump, Gear [En]...
  • Page 418 BREAKDOWNS Fig. 12 - - Manual Control Breakdown, 74273 10134 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 74273 (000000-- Control, Manual 79754 (000000-- Housing,Control 79755 (000000-- Plug 79776 (000000-- Seal Kit,Cntrl 79756 (000000-- Ring, Retaining 79757...
  • Page 419 BREAKDOWNS Fig. 13 - - Hydraulic Motor Breakdown, 27792 09795 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 27792 (000000-- Motor, Hydraulic 28835 (000000-- Seal Kit 39527 (000000-- Nut, Slotted 31354 (000000-- Flange, Mounting 37617 (000000-- Shaft, Output...
  • Page 420 BREAKDOWNS Fig. 14 - - Hydraulic Motor Breakdown, 22604 10-- 22 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 421 BREAKDOWNS 350628- -09670 - - 550, 1550 Fig. 14 - - Hydraulic Motor Breakdown, 22604 Ref. Part No. Serial Number Description Qty. 22604 (000000-- Motor, Hyd Gear 74165 (000000-- Shaft S/A 74166 (000000-- Housing, Brg 74167 (000000-- Retainer, Frt 74168...
  • Page 422 BREAKDOWNS Fig. 15 - - Hydraulic Motor Breakdown, 61489 09795 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 61489 (000000-- Motor, Hydraulic 61490 (000000-- Seal Kit 39527 (000000-- Nut, Slotted 31354 (000000-- Flange, Mounting 37617 (000000-- Shaft, Output...
  • Page 423 Ring, Retainer 74186 (000000-- Retainer, Chk 74187 (000000-- Ball 74188 (000000-- Seat, Chk Ball 74189 (000000-- Screw Set 74105 (000000-- Spacer 57152 (000000-- Seal Kit,Stg 74195 (000000-- Spring Kit, Scu 74251 (000000-- Repair Info,Scu 10-- 25 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 424 74186 (000000-- Retainer, Chk 74187 (000000-- Ball 74188 (000000-- Seat, Chk Ball 74189 (000000-- Screw Set 74105 (000000-- Spacer 74190 (000000-- Seal Kit, Scu 74195 (000000-- Spring Kit, Scu 74251 (000000-- Repair Info,Scu 10-- 26 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 425 BREAKDOWNS Fig. 18 - - Hydraulic Solenoid Valve Breakdown, 31575 02392 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 31575 (000000-- Valve, Hydraulic, Solenoid 04198 (000000-- Seal Kit 31642 (000000-- Inlet Section 31643 (000000-- Valve Section 02536...
  • Page 426 BREAKDOWNS Fig. 19 - - Hydraulic Valve Breakdown, 32761 02362 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 32761 (000000-- Valve, Hydraulic 01666 (000000-- Seal Kit 01668 (000000-- Detent Kit 01818 (000000-- Relief Valve 69261 (000000-- Seal Kit, Relief Valve...
  • Page 427 BREAKDOWNS Fig. 20 - - Hydraulic Flow Switch Breakdown, 31556 02399 - - 550, 1550 Ref. Part No. Serial Number Description Qty. 31556 (000000-- Switch, Flow 31638 (000000-- Check Valve 31639 (000000-- Switch Assembly 10-- 29 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 428 Fig. 21 - - Hydraulic Cylinder Breakdown, 04431 03175 - - ALL Ref. Part No. Serial Number Description Qty. 04431 (000000-- Cylinder, Hydraulic 47801 (000000-- Fitting, Grease 04499 (000000-- Bearing, Self--Aligning 04477 (000000-- Seal Kit 10-- 30 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 429 BREAKDOWNS Fig. 22 - - Hydraulic Valve Breakdown, 48108A 04230 - - ALL Ref. Part No. Serial Number Description Qty. 48108A (000000-- Valve, Hydraulic SK1288 (000000-- Seal Kit 10-- 31 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 430 BREAKDOWNS Fig. 23 - - Hydraulic Motor Breakdown, 1023322 09664- -09670 - - 550, 1550, G, LP Ref. Part No. Serial Number Description Qty. 1023322 (000000-- Motor, Hyd Gear Ex 0.13 L 3000 00954 (000000-- Key Square 0.12 0.12 01.00 Lg...
  • Page 431 BREAKDOWNS Fig. 24 - - Hydraulic Motor Breakdown, 1019272 354311- -09670 - - 550, 1550, G, LP Ref. Part No. Serial Number Description Qty. 1019272 (000000-- Motor, Hyd, Gear, [Ex] 0.32 R 3000 00960 (000000-- Key, Sq, 0.12 X 0.12, 0.50l...
  • Page 432 BREAKDOWNS Fig. 25 - - Hydraulic Solenoid Valve Breakdown, 1020194 354386 - - G, LP, GM, 550, 1550 Ref. Part No. Serial Number Description Qty. 1020194 (000000-- Valve, Hyd, Solenoid [01s15g3100] 373624 (000000-- Valve, Stem, No 373611 (000000-- Nut, Solenoid...
  • Page 433 BREAKDOWNS Fig. 26 - - Hydraulic Solenoid Valve Breakdown, 1042535 354386 - - G, LP, GM, 550, 1550 Ref. Part No. Serial Number Description Qty. 1042535 (000000-- Valve, Cntrl, Hyd, Solenoid, 12vdc 15gpm 373624 (000000-- Valve, Stem, No 373611 (000000--...
  • Page 434 (000000-- Sensor, Manifold Press 371713 (000000-- Kit, Connector, Sensor, [Map] 9000887 (000000-- Controller Kit, Replmt 371668 (000000-- Plate, Mtg, W/ Screw, [Ecu], Lpg 371669 (000000-- Housing, Throttle, Lpg 371718 (000000-- Kit, Connector, Govnr 10-- 36 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 435 Kit, Connector, Sensor, [Iat] 371653 (000000-- Sensor, Temp 371654 (000000-- Sensor, Manifold Press 371655 (000000-- Control, Electonic, Gas 371656 (000000-- Plate, Mtg, W/ Screw, [Ecu], Gas 371657 (000000-- Housing, Throttle, Gas 371718 (000000-- Kit, Connector, Govnr 10-- 37 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 436 BREAKDOWNS 10-- 38 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 437 Fig. 13 -- Oil Filter Group ....11-17 Fig. 14 -- Distributor and Fuel Pump Group . . . 11-18 11-- 1 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 438 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 1 - - Engine Block Group 11-- 2 1550 Gas/LPG/Diesel MM283 (2- -95)
  • Page 439 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG 01606 - - 550, 1550, G, LP Fig. 1 - - Engine Block Group Ref. Part No. Description Qty. 393725 Plug, Crankcase 38404 Rod, Oil Gauge 52736 Tube, Oil Gauge 393726 Plug, Crankcase 51305 Cock, Drain...
  • Page 440 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 2 - - Cylinder Head Group 11-- 4 1550 Gas/LPG/Diesel MM283 (2- -95)
  • Page 441 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG 01607 - - 550, 1550, G, LP Fig. 2 - - Cylinder Head Group Ref. Part No. Description Qty. 38397 Cover, Cylinder Head 34876 Gasket, Head Cover 52886 Screw 37942 Washer, Plain 38665 Gasket, Cylinder Head...
  • Page 442 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 3 - - Camshaft Group 9 Not Sold Separately 11-- 6 1550 Gas/LPG/Diesel MM283 (9- -00)
  • Page 443 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG 01608 - - 550, 1550, G, LP Fig. 3 - - Camshaft Group Ref. Part No. Description Qty. 388078 Plug, Shaft Ends 393699 Pin, Cotter 393700 Washer, Flat 393701 Washer, Flat 388080 Screw 393734 Shaft, Rocker Arm...
  • Page 444 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 4 - - Crankshaft Group 09767 - - 550, 1550, G, LP Ref. Part No. Description Qty. 388224 Screw, Crankshaft 393705 Washer, Plain 61736 Pulley, Crankshaft 370840 Gear, Crankshaft 42148 Crankshaft 12784 Bearing Kit, Crankshaft, Standard 52753 Bearing Kit, Crankshaft, 0.25 mm undersize...
  • Page 445 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 5 - - Piston Group 01610 - - 550, 1550, G, LP Ref. Part No. Description Qty. 30065 Ring Kit, Re--Ring, Standard 10117 Ring Kit, Re--Ring, 0.50 mm Oversize 38784 Ring Kit, Re--Ring, 0.75 mm Oversize 393742 Ring Kit, Re--Ring, 1.00 mm Oversize...
  • Page 446 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 6 - - Oil Pump Group 01611 - - 550, 1550, G, LP Ref. Part No. Description Qty. 38920 Pump, Oil 61749 Key, Woodruff 52764 O--Ring 393747 Adapter, Inlet Tube 393748 Tube Assembly, Oil Pump Inlet...
  • Page 447 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 7 - - Gear Cover Group 01612 - - 550, 1550, G, LP Ref. Part No. Description Qty. 52721 Cover Assembly, Gear 53304 Arm, Rocker 61812 Pin, Groove 53303 Bearing, Rocker Shaft 52851 Pin, Groove...
  • Page 448 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 8 - - Flywheel and Starter Group 01613 - - 550, 1550, G, LP Ref. Part No. Description Qty. 16143 Housing, Flywheel 16851 Flywheel 16852 Ring Gear 16865 Starter 393720 Dowel, Ring 11-- 12...
  • Page 449 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 9 - - Intake and Exhaust Manifold Group 09761 - - 550, 1550, G, LP Ref. Part No. Description Qty. 38420 Manifold, Exhaust 34640 Gasket Set, Manifold 34796 Gasket, Manifold 38843 Gasket, Manifold 38421...
  • Page 450 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 10 - - Water Pump Group 01615 - - 550, 1550, G, LP Ref. Part No. Description Qty. 34873 Gasket, Water Pump to Crankcase 34429 Pump, Water 38788 Repair Kit, Water Pump 38918 Pulley, Water Pump...
  • Page 451 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 11 - - Water Header and Thermostat Group 01616 - - 550, 1550, G, LP Ref. Part No. Description Qty. 393721 Stud 38401 Elbow, Water Outlet 34752 Thermostat and Gasket 53988--12 Gasket, Elbow 53988--13...
  • Page 452 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 12 - - Carburetor and Controls Group 01618 - - 550, 1550, G, LP Ref. Part No. Description Qty. 52748 Anchor, Governor Spring 370706 Screw, Governor Spring 37934 Spring, Governor 393753 Balljoint 52751 Rod, Control...
  • Page 453 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 13 - - Oil Filter Group 09772 - - 550, 1550, G, LP Ref. Part No. Description Qty. 47388 Elbow, Water Header 393724 Elbow, Water Pump 38856 Hose, Oil Cooler 38409 Tube, Oil Cooler...
  • Page 454 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG Fig. 14 - - Distributor and Fuel Pump Group 01617 - - 1550, G, LP Ref. Part No. Description Qty. 34726 Spark Plug, Gasoline 34297 Spark Plug, LPG 34727 Kit, Wire, Ignition 393765 Clamp, Distributor...
  • Page 455 © Teledyne Continental Engine Serial Number (302531-- ¢ Teledyne Continental Engine Serial Number (302531-- xxxxxx) £ Teledyne Continental Engine Serial Number ( xxxxxx-- ¤ Teledyne Continental Engine Serial Number (000000--000472) ¥ Teledyne Continental Engine Serial Number (000473-- 11-- 19 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 456 CONTINENTAL ENGINE BREAKDOWN, GASOLINE, LPG 11-- 20 1550 Gas/LPG/Diesel MM283 (2- -95)
  • Page 457 Fig. 5 -- Crankshaft Group ....12-10 Fig. 6 -- Camshaft and Water Pump Group . . . 12-12 12-- 1 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 458 GM ENGINE BREAKDOWN, GASOLINE, LPG Fig. 1 - - Cylinder Head, Valves Group 12-- 2 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 459 Cap, Valve Spring 29 393959 Shield 30 393960 Arm Kit 31 393961 Ball 32 393962 33 393963 34 393964 Rotator 35 393993 Grommet, Breather, Oil ¡ Machine Serial number (001424--001537) © Machine Serial number (001538-- 12-- 3 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 460 GM ENGINE BREAKDOWN, GASOLINE, LPG Fig. 2 - - Distributor and Ignition Group 12-- 4 1550 Gas/LPG/Diesel MM283 (10- -10)
  • Page 461 Wire Set, Sparkplug (90 degree boots) © 27 393965 Bracket, Top 28 393966 Bracket, Bottom 29 393967 Bolt 30 393939 Distributor ¡ 31 393920 Cap, Distributor ¡ ¡ Machine Serial number (001424--001537) © Machine Serial number (001538-- 12-- 5 1550 Gas/LPG/Diesel MM283 (3- -11)
  • Page 462 GM ENGINE BREAKDOWN, GASOLINE, LPG Fig. 3 - - Engine Block and Piston Group Part of Main Block 12-- 6 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 463 Plug, Main, Rear 16 393889 Plug, Core, Coolant 17 393890 Plug, Block, Eng 18 393891 Tube 19 372251 Dipstick 20 393872 Bolt 21 393887 Engine, Partial (Includes block, pistons, rods, crankshaft, bearings, rear seal gasket) 12-- 7 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 464 GM ENGINE BREAKDOWN, GASOLINE, LPG Fig. 4 - - Oil Pump and Oil Pan Group 12-- 8 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 465 Plug 14 393860 Valve 15 393861 Bolt 16 393862 Gasket 17 393867 Bolt 18 393868 Washer 19 393869 20 393871 Screen, w/Tube 20 393870 Screen, w/Suction Pipe 21 393865 Bracket 22 393863 Pump 12-- 9 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 466 GM ENGINE BREAKDOWN, GASOLINE, LPG Fig. 5 - - Crankshaft Group 12-- 10 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 467 Bolt 11 393864 Nozzle 12 393866 Crankshaft 13 393873 14 393874 Housing 15 393880 Seal 16 393876 Bolt 17 393877 Gasket 18 393878 Stud 19 393879 Stud 20 393875 Bolt 21 393881 Gear 12-- 11 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 468 7 393823 Bolt (1/4--20x1/12 Hex) 7 393824 Bolt (1/4--20x1/12) 8 393825 Bolt (5/16--18x1.5 Hex) 9 393827 Gear 10 393828 Plate Kit 11 393829 Ring 12 393830 Bearing Kit 13 393831 Camshaft 14 393826 12-- 12 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 469 Fig. 13 -- Alternator Brackets and PCV Group 13-17 Fig. 14 -- Oil Filter Group ....13-18 13-- 1 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 470 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 1 - - Engine Block Group 13-- 2 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 471 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL 09765 - - 550, 1550, D Fig. 1 - - Engine Block Group Ref. Part No. Description Qty. X00110 Plug 38404 Rod, Oil Gauge 52736 Tube, Oil Filler 393726 Plug 51305 Cock, Water Drain 78517...
  • Page 472 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 2 - - Fuel System Group 13-- 4 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 473 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL 01628 - - 550, 1550, D Fig. 2 - - Fuel System Group Ref. Part No. Description Qty. 38393 Shield, Heat 38389 Nozzle and Tip Assembly 78520 Tip, Nozzle 38411 Hose, Fuel XM38003054 Hose, Fuel...
  • Page 474 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 3 - - Cylinder Head Group 13-- 6 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 475 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL 09766 - - 550, 1550, D Fig. 3 - - Cylinder Head Group Ref. Part No. Description Qty. TM27A0610 Cover, Cylinder Head 34876 Gasket, Cover 52886 Screw 37942 Washer, Plain TMD27A00507 Gasket, Cylinder Head (For Engine 34910)
  • Page 476 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 4 - - Camshaft Group 01622 - - 550, 1550, D Ref. Part No. Description Qty. X02544 Plug, Shaft Ends 393699 Pin, Cotter 393700 Washer, Rocker Arm Shaft 393701 Washer, Flat 388080 Screw 393734...
  • Page 477 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 5 - - Crankshaft Group 09767 - - 550, 1550, D Ref. Part No. Description Qty. 388224 Screw 393705 Washer, Plain 38449 Pulley, Crankshaft ¡ 61736 Pulley, Crankshaft © 370840 Gear, Crankshaft 42148 Crankshaft...
  • Page 478 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 6 - - Piston Group 09768 - - 550, 1550, D Ref. Part No. Description Qty. 38836 Ring Kit, Re--Ring, Standard 393708 Ring Kit, Re--Ring, 0.50 mm Oversize 393709 Ring Kit, Re--Ring, 0.75 mm Oversize 393710 Ring Kit, Re--Ring, 1.00 mm Oversize...
  • Page 479 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 7 - - Oil Pump Group 01611 - - 550, 1550, D Ref. Part No. Description Qty. TM27L06020 Pump, Oil (For Engine 34910) TM27L06030 Pump, Oil (For Engine 16850) 61749 Key, Woodruff 52764 O--Ring...
  • Page 480 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 8 - - Gear Cover Group 09769 - - 550, 1550, D Ref. Part No. Description Qty. TMD27B05003 Cover, Gear 38381 Gasket, Gear Cover X07823 Seal, Oil, Crankshaft (For Engine 34910) 38416 Seal, Oil, Crankshaft (For Engine 16850)
  • Page 481 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 9 - - Flywheel and Starter Group 01625 - - 550, 1550, D Ref. Part No. Description Qty. 16143 Housing, Flywheel 16174 Flywheel (For Engine 34910) 16147 Ring Gear (For Engine 34910) (Replaced by None)
  • Page 482 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 10 - - Intake and Exhaust Manifold Group 09770 - - 550, 1550, D Ref. Part No. Description Qty. 52887 Stud 38420 Manifold, Exhaust 38394 Manifold, Intake 34640 Gasket Set, Manifold 38843 Gasket, Manifold...
  • Page 483 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 11 - - Water Pump Group 01615 - - 550, 1550, D Ref. Part No. Description Qty. 34429 Pump, Water [Cont] 34873 Gasket, Water Pump to Crankcase 34429 Pump, Water 38788 Repair Kit, Water Pump...
  • Page 484 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 12 - - Water Header and Thermostat Group 09761 - - 550, 1550, D Ref. Part No. Description Qty. 393721 Stud 38401 Elbow, Water Outlet 34752 Thermostat and Gasket 53988--12 Gasket, Elbow 53988--13 Thermostat...
  • Page 485 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 13 - - Alternator Brackets and PCV Group 09771 - - 550, 1550, D Ref. Part No. Description Qty. 38418 Elbow, Intake Manifold (Replaced by None) 52766 Clamp, Hose 61776 Hose, Elbow to Filler Cap...
  • Page 486 61697 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 14 - - Oil Filter Group 09772 - - 550, 1550, D Ref. Part No. Description Qty. 47388 Elbow, Water Header 393724 Elbow, Water Pump 38856 Hose, Oil Cooler 38409 Tube, Oil Cooler 38405...
  • Page 487 Fig. 13 -- Alternator Brackets and PCV Group 14-17 Fig. 14 -- Oil Filter Group ....14-18 14-- 1 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 488 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 1 - - Engine Block Group 14-- 2 1550 Gas/LPG/Diesel MM283 (2- -95)
  • Page 489 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL 09765 - - 550, 1550, D Fig. 1 - - Engine Block Group Ref. Part No. Description Qty. 393677 Plug 38404 Rod, Oil Gauge 52736 Tube, Oil Filler 393678 Plug 51305 Cock, Water Drain 78517...
  • Page 490 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 2 - - Fuel System Group 14-- 4 1550 Gas/LPG/Diesel MM283 (12- -96)
  • Page 491 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL 09652 - - 550, 1550, D Fig. 2 - - Fuel System Group Ref. Part No. Description Qty. 38393 Shield, Heat 78520 Nozzle and Tip Assembly 78521 Tip, Nozzle 52899 Hose, Fuel 61777 Plug, Hose...
  • Page 492 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 3 - - Cylinder Head Group 14-- 6 1550 Gas/LPG/Diesel MM283 (2- -95)
  • Page 493 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL 09766 - - 550, 1550, D Fig. 3 - - Cylinder Head Group Ref. Part No. Description Qty. 38397 Cover, Cylinder Head 34876 Gasket, Cover 52886 Screw 37942 Washer 38665 Gasket, Cylinder Head 52757 Head, Cylinder...
  • Page 494 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 4 - - Camshaft Group 09408 - - 550, 1550, D Ref. Part No. Description Qty. 393698 Plug, Shaft Ends 393699 Pin, Cotter 393700 Washer, Rocker Arm Shaft 393701 Washer, Flat 388080 Screw 393734...
  • Page 495 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 5 - - Crankshaft Group 09767 - - 550, 1550, D Ref. Part No. Description Qty. 388224 Screw 393705 Washer, Plain 61736 Pulley, Crankshaft 393706 Gear, Crankshaft 42148 Crankshaft 12784 Bearing Kit, Main, Standard 52753 Bearing Kit, Main, 0.25 mm Undersize...
  • Page 496 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 6 - - Piston Group 09768 - - 550, 1550, D Ref. Part No. Description Qty. 38836 Ring Kit, Re--Ring, Standard 393708 Ring Kit, Re--Ring, 0.50 mm Oversize 393709 Ring Kit, Re--Ring, 0.75 mm Oversize 393710 Ring Kit, Re--Ring, 1.00 mm Oversize...
  • Page 497 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 7 - - Oil Pump Group 09756 - - 550, 1550, D Ref. Part No. Description Qty. 38920 Pump, Oil 61749 Key, Woodruff 52764 O--Ring 393715 Tube Assembly, Oil Pump Inlet 14-- 11 1550 Gas/LPG/Diesel MM283 (9- -00)
  • Page 498 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 8 - - Gear Cover Group 09769 - - 550, 1550, D Ref. Part No. Description Qty. 393716 Cover Assembly, Gear 38416 Seal, Oil, Crankshaft 393717 Pointer, Engine Timing 393718 Rivet, Timing Pointer to Gear Cover...
  • Page 499 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 9 - - Flywheel and Starter Group 09758 - - 550, 1550, D Ref. Part No. Description Qty. 78531 Housing, Flywheel 393719 Cover, Timing Hole 16851 Flywheel 16852 Ring Gear 16855 Starter 393720 Dowel, Ring...
  • Page 500 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 10 - - Intake and Exhaust Manifold Group 09770 - - 550, 1550, D Ref. Part No. Description Qty. 52887 Stud 38420 Manifold, Exhaust 38394 Manifold, Intake 34640 Gasket Set, Manifold 38843 Gasket, Manifold...
  • Page 501 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 11 - - Water Pump Group 01615 - - 550, 1550, D Ref. Part No. Description Qty. 34873 Gasket, Water Pump to Crankcase 34429 Pump, Water 38788 Repair Kit, Water Pump 38918 Pulley 14-- 15...
  • Page 502 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 12 - - Water Header and Thermostat Group 09761 - - 550, 1550, D Ref. Part No. Description Qty. 393721 Stud 38401 Elbow, Water Outlet 34752 Thermostat and Gasket 53988--12 Gasket, Elbow 53988--13 Thermostat...
  • Page 503 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 13 - - Alternator Brackets and PCV Group 09771 - - 550, 1550, D Ref. Part No. Description Qty. 38418 Elbow, Intake Manifold (Replaced by None) 52766 Clamp, Hose 61776 Hose, Elbow to Filler Cap...
  • Page 504 65951 CONTINENTAL ENGINE BREAKDOWN, DIESEL Fig. 14 - - Oil Filter Group 09772 - - 550, 1550, D Ref. Part No. Description Qty. 47388 Elbow, Water Header 393724 Elbow, Water Pump 38856 Hose, Oil Cooler 38409 Tube, Oil Cooler 38405...
  • Page 505 Fig. 16 -- Glow Plug and Engine Lift Group ..15-27 Fig. 17 -- Top Joints and Gaskets Group ..15-28 Fig. 18 -- Bottom Joints and Gaskets Group . . . 15-29 15-- 1 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 506 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 1 - - Cylinder Block Group 15-- 2 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 507 Plug 369237 Seal 369171 Screw 369182 Shaft 369140 Bushing 369238 Seal 369036 Plug 764469 Plug 764465 Plug 21796 Gasket 369201 Dowel 369032 Seal 764836 Plug 369209 Adaptor 369296 Connection 369019 Screw 369295 Plate 15-- 3 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 508 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 2 - - Crankshaft and Piston Group 15-- 4 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 509 369287 Bearing Kit 369137 Bushing 369145 Gear, Crankshaft 369207 Washer 369298 Kit, Piston Ring 369297 Kit, Conrod 369172 Screw (Replaced by None) 369208 369284 Piston Kit 369132 Clip 369169 Screw 369143 Pulley, Crank 15-- 5 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 510 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 3 - - Cylinder Head Group 15-- 6 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 511 Cylinder Head Kit 369150 Inlet Valve 764466 Plug 369200 Guide 369261 Seal 369197 Insert 764425 Plug 764469 Plug 369198 Insert 369149 Exhaust Valve 369159 Spring 369206 369153 Cotter 369170 Screw 369173 Screw 369228 Head Gasket 15-- 7 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 512 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 4 - - Rocker Shaft Group 15-- 8 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 513 Rockershaft Assy 369294 Rocker Shaft 369002 Plug 369134 Circlip 369005 369249 Bracket 369254 Lever 369195 Spacer 369023 369160 Spring 369166 Screw 369243 Plate 369187 Stud 369151 Tappet 369016 Screw 764421 369152 Push Rod 15-- 9 1550 Gas/LPG/Diesel MM283 (9- -98)
  • Page 514 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 5 - - Timing Gear, Cover and Camshaft Group 15-- 10 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 515 O--Ring 764653 Screw 393665 Camshaft 369037 Plug 369140 Bushing (Not Shown) 369007 Washer 369146 Gear, Camshaft 369260 Woodruff Key 369141 Cover 369251 Idler Gear 369138 Bushing 764418 Screw 369299 Cover 370806 Screw 764421 15-- 11 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 516 Fig. 6 - - Timing Gear Cover Mount Group 351097 - - D Ref. Part No. Description Qty. 764560 Screw 763887 Stud 764421 764620 Screw 764409 Screw 764412 Screw 369018 Screw 764575 Screw 764414 Screw 15-- 12 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 517 Fig. 7 - - Oil Pump Group 351101 - - D Ref. Part No. Description Qty. 369255 Oil Pump 369144 Gear 369012 Screw 369027 O--Ring 369179 Dowel 764707 Screw 369256 Valve 369181 Plunger 369157 Spring 369133 Circlip 15-- 13 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 518 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 8 - - Auxiliary Drive Group Part of Fuel Injection Pump 351099 - - D Ref. Part No. Description Qty. 369282 Adjuster 369183 369155 Spring 15-- 14 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 519 Spring 369279 369167 Shaft 369001 Woodruff Key 369026 O--Ring 369202 369008 Washer 369250 Lever 369204 369006 Washer 369168 Screw 369162 Spring 369022 Screw 369184 369163 Spring 369158 Spring 370807 Link 369162 Spring 369270 15-- 15 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 520 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 9 - - Fuel Injection Pipe Group 15-- 16 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 521 Inj Pipe #2 Cyl 369275 Inj Pipe #3 Cyl 369276 Inj Pipe #4 Cyl 369231 Joint 370811 Connection 370812 Washer 369154 Connection 37828 Bolt 764802 Washer 370809 Pipe, Fuel 370810 Nut, Union 393675 Bolt 393676 Gasket 15-- 17 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 522 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 10 - - Fuel Injection Pump Breakdown 351085 - - D Ref. Part No. Description Qty. 369262 Injection Pump 369089 Bolt 369090 Gasket 370814 Connection 764804 Olive 764803 15-- 18 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 523 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 11 - - Flywheel Housing Group 351107 - - 1550, D Ref. Part No. Description Qty. 370815 Flywheel Assy 37973 Gear, Ring 370816 Screw 15-- 19 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 524 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 12 - - Lubricating Oil Sump Group 15-- 20 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 525 Fig. 12 - - Lubricating Oil Sump Group Ref. Part No. Description Qty. 374229 Pan Kit, Oil, Replmt [550d/1550d] 374147 Sump 374148 Screw 369216 Tube Assy 764716 369164 Dipstick 370821 Pipe, Oil 370819 O--Ring 370820 Clip 765049 Screw 764717 Olive 15-- 21 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 526 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 13 - - Cylinder Head Cover Group 15-- 22 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 527 Fig. 13 - - Cylinder Head Cover Group Ref. Part No. Description Qty. 369240 Cylinder Head Copy 764403 Plug 370823 Hose 369227 Joint 369185 369003 Washer 369211 Seal 369010 Screw 369212 369156 Spring 369199 Plate 369245 Cover 369239 Seal 15-- 23 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 528 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 14 - - Water Pump and Thermostat Group 15-- 24 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 529 764421 369244 Spacer 369029 O--Ring 369028 O--Ring 369214 Hose 369000 Clip 369247 Housing 369234 Gasket 764769 Screw 369034 Thermostat 370886 Gasket 764812 Screw 369230 Gasket 369246 Connection 764614 Screw 764556 Screw 762094 Lever 15-- 25 1550 Gas/LPG/Diesel MM283 (8- -02)
  • Page 530 Fig. 15 - - Manifold Group 351115 - - D Ref. Part No. Description Qty. 370826 Manifold, Intake 369229 Joint 764410 Screw 374148 Screw 369248 Exhaust Manifold 369278 Joint 370887 Screw 370827 Gasket 764620 Screw 15-- 26 1550 Gas/LPG/Diesel MM283 (2- -06)
  • Page 531 PERKINS ENGINE BREAKDOWN, DIESEL Fig. 16 - - Glow Plug and Engine Lift Group 351117 - - D Ref. Part No. Description Qty. 369131 Glow Plug 369258 Cable 369223 Plate 764408 Screw 15-- 27 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 532 Fig. 17 - - Top Joints and Gaskets Group 351119 - - D Ref. Part No. Description Qty. 369285 Joint/Gasket 369228 Head Gasket 369227 Joint 369233 Joint 369234 Gasket 369230 Joint 369030 O--Ring 369259 Washer 369229 Joint 369278 Joint 15-- 28 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 533 Fig. 18 - - Bottom Joints and Gaskets Group 351121 - - D Ref. Part No. Description Qty. 369283 Joint/Gasket Kit 21796 Gasket 369232 Joint 369027 O--Ring 369009 Washer 369028 O--Ring 369029 O--Ring 369235 Joint 369236 Joint 15-- 29 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 534 PERKINS ENGINE BREAKDOWN, DIESEL 15-- 30 1550 Gas/LPG/Diesel MM283 (9- -01)
  • Page 535 ....16-26 Fig. 16 -- Glow Plug Group ....16-27 16-- 1 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 536 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 1 - - Cylinder Block Group View A- -A 16-- 2 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 537 Screw 372714 372715 Seal 372716 Plug 372717 Shaft, Idler 372718 372719 Bushing 372720 Tube, Cooling, Oil 372721 Plug, Coolant, Eng 372818 Dipstick, Oil, Eng 372934 Seal, Dipstick 372935 Tube, Dipstick 372936 Guide, Dipstick 16-- 3 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 538 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 2 - - Crankshaft and Piston Group 16-- 4 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 539 372744 Piston [+0.25mm] 372745 Piston [+0.50mm] 372746 Ring Set, Piston, Std 372747 Ring Set, Piston [+0.25mm] 372748 Ring Set, Piston [+0.50mm] 372749 Bearing, Std 372750 Bearing [--0.25mm] 372751 Bearing [--0.50mm] 372752 Bearing [--0.75mm] 16-- 5 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 540 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 3 - - Cylinder Head and Cover Group 19 20 16-- 6 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 541 Cap, Filler, Oil 372664 Gasket, Cover, Valve 372696 Cover 372938 Plate, Lift, Front 372939 Plate, Lift, Rear 372940 Gasket, Head, Rear 16931 Screw, Hex, M8 X 1.25 X 20, 8.8 32491 Washer, Flat, 0.31 Std 16-- 7 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 542 Washer, Flat, 0.31 Sae 372755 Valve, Inlet 372756 Valve, Exhaust 372757 Spring, Valve 372758 Seal 372760 Shaft Assy ∇ 372761 372762 Ring, Snap 372763 Arm, Rocker 372764 Spring 372765 Bracket 372766 Bolt, Bracket 16-- 8 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 543 Fig. 5 - - Camshaft Group Ref. Part No. Description Qty. 16735 Screw, Hex, M8 X 1.25 X 16mm 39349 Washer, Flat, 0.31 Sae 372691 372692 Tappet 372693 Camshaft 372694 Plate, Thrust 372695 Rod, Push 16-- 9 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 544 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 6 - - Front Housing and Gear Group 16-- 10 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 545 Cap, Filler 372795 Seal, Crank, Front 32492 Washer, Flat, 0.38 Std 06962 Screw, Hex, M10 X 1.5 X 45, 8.8 372775 Gear, Idler 372776 Gear 372777 Gear 372778 Gear 372779 Gear, Injection, Fuel 16-- 11 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 546 Screw, Hex, M10 X 1.5 X 25, 8.8 03192 Screw, Hex, M10 X 1.5 X 30, 8.8 372732 Plug 372666 Gasket, Rear 372733 Seal 372667 Gasket 372734 Stud 372735 372736 Housing, Flywheel 372731 Flywheel 372660 Starter 16-- 12 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 547 372782 Fitting, Elbow 16735 Screw, Hex, M8 X 1.25 X 16, 8.8 39349 Washer, Flat, 0.31 Sae 372783 Seal, Org 372784 Tube 372785 Gear [Power Take Off] 372786 Housing, Brg 372787 Housing, Brg 16-- 13 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 548 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 9 - - Oil Pan Group 12 3 16-- 14 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 549 Fitting, Hyd, E90, Jm08/Jm08 Bh 60090 Fitting, Hyd, Cap Jf08 82829 Clamp, Cable, Stl, 0.63d X 0.75w, 1h 42370 Screw, Hex, .31--18 X 1.25, Ss 01685 Washer, Flt, .31 Ss 41437 Nut, Hex, Lock, .31--18, Nl, Ss 16-- 15 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 550 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 10 - - Water Pump and Thermostat Group 16-- 16 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 551 Thermostat, Coolant 372815 Regulator, Temp, Coolant ¡ 9004035 Regulator, Temp, Coolant © 372853 Screw, Hex, M8 X 1.25 X 14mm 372653 Belt, Pump, Water ¡ Engine Serial number (00000000--34400832) © Engine Serial number (34400833-- 16-- 17 1550 Gas/LPG/Diesel MM283 (11- -07)
  • Page 552 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 11 - - Cooler Group 16-- 18 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 553 Screw, Hex, M8 X 1.25 X 25, 8.8 39349 Washer, Flat, 0.31 Sae 372826 Seal, Org 372671 Gasket, Cover, Side 372827 Stud 372828 372672 Gasket, Heater, Water 372829 Cover 372830 Cover 372831 Cooler 16-- 19 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 554 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 12 - - Manifold Group 16-- 20 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 555 Washer, Flat, 0.31 Sae 372678 Gasket, Exhaust 372679 Gasket 39281 Screw, Hex, M8 X 1.25 X 90, 8.8 41342 Screw, Hex, M8 X 1.25 X 40, 8.8 372817 Fitting, Elbow 372680 Gasket 372816 Manifold, Inlet 16-- 21 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 556 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 13 - - Fuel Group 25,32 16-- 22 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 557 Bracket 372836 Flange 372683 Gasket 372854 Nut, Hex, M8 X 1.25 372735 372837 Pump, Injection, Fuel 372838 Retainer 372839 Seal, Org 372840 Stud 32492 Washer, Flat, 0.38 Std 39349 Washer, Flat, 0.31 Sae 16-- 23 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 558 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 14 - - Fumes Disposal Group 16-- 24 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 559 Screw, Hex, M8 X 1.25 X 25mm 39349 Washer, Flat, 0.31 Sae 372819 Clip 372820 Pipe 372687 Hose, Breather 372821 Valve, Shutoff 372688 Hose, Breather 372822 Pipe, Breather 372689 Hose, Breather 372690 Hose, Breather 372823 Clip 372824 Clip 16-- 25 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 560 Screw, Hex, M8 X 1.25 X 25mm 16931 Screw, Hex, M8 X 1.25 X 20, 8.8 372655 Washer 39349 Washer, Flat, 0.31 Sae 372656 Plate, Adj 372657 Plate 372658 Screw, Hex 372659 Alternator 16-- 26 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 561 1011676 CAT ENGINE BREAKDOWN, DIESEL Fig. 16 - - Glow Plug Group Ref. Part No. Description Qty. 372772 Glow Plug 372773 Plate 16-- 27 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 562 1011676 CAT ENGINE BREAKDOWN, DIESEL 16-- 28 1550 Gas/LPG/Diesel MM283 (2- -05)
  • Page 563 ....17-23 Fig. 16 -- Glow Plug Group ....17-24 17-- 1 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 564 1040607 CAT ENGINE BREAKDOWN, DIESEL Fig. 1 - - Cylinder Block Group View A- -A 17-- 2 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 565 372718 372719 Bushing 9005430 Fitting, Orifice, Jet [Cat 08] 372721 Plug, Coolant, Eng 9005260 Dipstick [Cat 08] 9005199 Plug [Cat 08] 9005257 Seal [Cat 08] 9005259 Guide [Cat 08] 9005258 Guide [Cat 08] 17-- 3 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 566 1040607 CAT ENGINE BREAKDOWN, DIESEL Fig. 2 - - Crankshaft and Piston Group 17-- 4 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 567 372744 Piston [+0.25mm] 372745 Piston [+0.50mm] 372746 Ring Set, Piston, Std 372747 Ring Set, Piston [+0.25mm] 372748 Ring Set, Piston [+0.50mm] 372749 Bearing, Std 372750 Bearing [--0.25mm] 372751 Bearing [--0.50mm] 372752 Bearing [--0.75mm] 17-- 5 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 568 1040607 CAT ENGINE BREAKDOWN, DIESEL Fig. 3 - - Cylinder Head and Cover Group 19 20 17-- 6 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 569 372696 Cover 372938 Plate, Lift, Front 372939 Plate, Lift, Rear 372940 Gasket, Head, Rear 9005190 Bolt [Cat 08] 9005182 Washer, Hard [Cat 08] 9005207 Valve, Seal, Stem [Cat 08] 9005183 Bolt [Cat 08] 17-- 7 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 570 Fig. 4 - - Valve and Rocker Arm Group Ref. Part No. Description Qty. 372753 Retainer 372754 372767 Retainer 9005277 Spring [Cat 08] 9005207 Valve, Seal, Stem [Cat 08] 372755 Valve, Inlet 372756 Valve, Exhaust 17-- 8 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 571 Fig. 5 - - Camshaft Group Ref. Part No. Description Qty. 9005190 Bolt [Cat 08] 9005182 Washer, Hard [Cat 08] 372691 372692 Tappet 372693 Camshaft 372694 Plate, Thrust 9005191 Rod, Push [Cat 08] 17-- 9 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 572 1040607 CAT ENGINE BREAKDOWN, DIESEL Fig. 6 - - Front Housing and Gear Group 29,30,31 17-- 10 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 573 Bolt [Cat 08] 9005236 Insulation, Cover [Cat 08] 9005237 Insulation, Cover [Cat 08] 9005238 Bolt [Cat 08] 9005245 Cover [Cat 08] 9005217 Shaft [Cat 08] 9005218 Plate [Cat 08] 9005219 Bolt [Cat 08] 17-- 11 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 574 Qty. 9005228 Washer, Hard [Cat 08] 9005229 Bolt [Cat 08] 9005227 Bolt [Cat 08] 372732 Plug 372666 Gasket, Rear 372733 Seal 372667 Gasket 372734 Stud 372735 372736 Housing, Flywheel 372731 Flywheel 372660 Starter 17-- 12 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 575 Bearing, Ball 372781 Seal, Org 372782 Fitting, Elbow 9005208 Bolt [Cat 08] 9005185 Washer, Lock [Cat 08] 372783 Seal, Org 372784 Tube 372785 Gear [Power Take Off] 372786 Housing, Brg 372787 Housing, Brg 17-- 13 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 576 1040607 CAT ENGINE BREAKDOWN, DIESEL Fig. 9 - - Oil Pan Group 12 3 17-- 14 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 577 Seal, Org 372771 Strainer, Oil 372670 Gasket 372800 Pan, Oil, W/ Gasket 9005185 Washer, Lock [Cat 08] 1046796 Fitting, Hyd, E90, Metric, Spcl 76762 Hose, Hyd, Low06, Jf06str/Jf06str, 026.0 19747 Fitting, Hyd, Plug, Jm06 17-- 15 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 578 1040607 CAT ENGINE BREAKDOWN, DIESEL Fig. 10 - - Water Pump and Thermostat Group 17-- 16 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 579 Pump, Water 9005224 Gasket, Thermostat [Cat 08] 372667 Gasket 372732 Plug 9005222 Bolt [Cat 08] 9005223 Bolt [Cat 08] 9005182 Washer, Hard [Cat 08] 372802 Pulley 372653 Belt, Pump, Water 9005181 Bolt [Cat] 17-- 17 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 580 Seal, Org 372671 Gasket, Cover, Side 372827 Stud 9005256 Nut, Flng [Cat 08] 372672 Gasket, Heater, Water 372829 Cover 372830 Cover 372831 Cooler 9005194 Seal, Org [Cat 08] 9005185 Washer, Lock [Cat 08] 17-- 18 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 581 Bolt [Cat 08] 9005210 Elbow, Air, Inlet [Cat 08] 372680 Gasket 9005254 Manifold, Inlet [Cat 08] 9005209 Bolt [Cat 08] 9005182 Washer, Hard [Cat 08] 9005255 Stud [Cat 08] 9005256 Nut, Flng [Cat 08] 17-- 19 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 582 1040607 CAT ENGINE BREAKDOWN, DIESEL Fig. 13 - - Fuel Group 17-- 20 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 583 9005256 Nut, Flng [Cat 08] 372735 9005504 Pump, Injection, Fuel [Cat 08] ∇ 9005266 Solenoid [Cat 08] 372839 Seal, Org 372840 Stud 372655 Washer 9005182 Washer, Hard [Cat 08] 9005265 Washer [Cat 08] 17-- 21 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 584 9005185 Washer, Lock [Cat 08] 372819 Clip 372820 Pipe 9005215 Pipe, Breather [Cat 08] 372821 Valve, Shutoff 372688 Hose, Breather 372822 Pipe, Breather 372689 Hose, Breather 372690 Hose, Breather 372823 Clip 372824 Clip 17-- 22 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 585 9005181 Bolt [Cat] 9005183 Bolt [Cat 08] 372655 Washer 9005182 Washer, Hard [Cat 08] 372656 Plate, Adj 372657 Plate 372658 Screw, Hex 372659 Alternator 9005184 Bolt [Cat 08] 9005185 Washer, Lock [Cat 08] 17-- 23 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 586 1040607 CAT ENGINE BREAKDOWN, DIESEL Fig. 16 - - Glow Plug Group Ref. Part No. Description Qty. 372772 Glow Plug 372773 Plate 17-- 24 1550 Gas/LPG/Diesel MM283 (8- -08)
  • Page 587 PART DESCRIPTION TO PAGE NUMBER CROSS REFERENCE LIST ......18-21 18-- 1 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 588 ..6- - 25 04595 ..9- - 19 09164 ..6- - 75, 8- - 25 18-- 2 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 589 1012469 ..6- - 91 1016460 ..6- - 147 1030635 ..6- - 55 18-- 3 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 590 6- - 47, 6- - 49 15785 ..8- - 3 19048 ..6- - 87, 6- - 89 18-- 4 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 591 ..6- - 143, 6- - 145, 6- - 147, 25640 ..6- - 165, 8- - 67 8- - 43 18-- 5 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 592 ..8- - 3 33843 ..11- - 19 34996 ..6- - 80, 6- - 81 18-- 6 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 593 ..15- - 27 369195 ..15- - 9 369263 ..15- - 17 18-- 7 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 594 ..15- - 19 371560 ..6- - 79 371645 ..6- - 57, 10- - 37 18-- 8 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 595 6- - 59, 7- - 13 372670 ..16- - 15, 17- - 15 372730 ..16- - 7 18-- 9 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 596 ..16- - 11, 17- - 11 372853 ..16- - 17 373702 ..11- - 7 18-- 10 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 597 13- - 5, 14- - 5 385016 ..7- - 17 391905 ..6- - 135, 7- - 23, 8- - 65 18-- 11 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 598 ..15- - 17 393749 ..11- - 11 393852 ..12- - 9 18-- 12 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 599 6- - 165, 8- - 67 7- - 11, 7- - 14 393960 ..12- - 3 393961 ..12- - 3 18-- 13 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 600 ..6- - 177 42120- - 4 ..6- - 169 8- - 19 48887 ..6- - 39 18-- 14 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 601 6- - 177 52770- - 9 ..6- - 3, 8- - 19, 13- - 5 55705 ..6- - 143 18-- 15 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 602 ..6- - 133 61645 ..9- - 11 64685 ..6- - 175 18-- 16 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 603 ..6- - 94 74256 ..10- - 7, 10- - 11 75486A ..6- - 73, 6- - 75 18-- 17 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 604 ..6- - 23 764410 ..15- - 26 76816 ..6- - 42 18-- 18 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 605 ..7- - 24 79092 ..11- - 19 79748 ..10- - 9, 10- - 13 18-- 19 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 606 9005233 ..17- - 11 9001223 ..8- - 27 9005234 ..17- - 11 18-- 20 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 607 Blade, Sqge, Linatex, Side, 6- - 4 Arm, Brake, 6- - 42 Bearing Kit, Crankshaft, Standard, 11- - 8 Blade, Sqge, Rear, Linatex, 6- - 4 Arm, Brush Drive, 6- - 27, 6- - 31 18-- 21 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 608 Bracket, Adaptor, Storage, 9- - 13 Bracket, Shield, Heat, 6- - 67 Bracket, Alternator, 6- - 51, 6- - 53, 6- - 55, Bracket, Shield, Heat [550/1550 07], 6- - 69 Block, Long [Reman] (See Perkins Engine Breakdown, Diesel), 8- - 5...
  • Page 609 Conn Rod, 12- - 7 Chain, Sash, #35, 22.2l 40 Link, 7- - 5 6- - 71, 6- - 75, 8- - 25 Connection, 15- - 3, 15- - 17, 15- - 18, 15- - 25 18-- 23 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 610 Door Wldt, Access, Top, Lh (LPG), 6- - 13 Element, Oil Filter (For Engine 34910), Cover, Thermostat [Cat 08], 17- - 17 Door Wldt, Eng, Top, [1550], 6- - 13 13- - 18 18-- 24 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 611 Engine and Pump, 9- - 11 Filter, Air- - Clnr, 8- - 31 Fitting, Connector, 8- - 17, 8- - 19 Engine Assy, Dsl [550/1550] (See 1011676 Filter, Assy, Air, 6- - 85, 7- - 21 Fitting, Coolant Plug, 10- - 36, 10- - 37 Filter, Fuel [Gm 1.6l/3.0l], 6- - 91, 6- - 93...
  • Page 612 Frame Wldt, 6- - 11 Gasket, Carb, 6- - 59, 7- - 13 6- - 77 Frame Wldt, Tractor [550/1550], 6- - 11 Gasket, Carburetor, 11- - 16 Frame, Main Tractor, 1550, 6- - 8 Fitting, Hyd, Tee, Jf08/Jm08/Jm08, Run,...
  • Page 613 Glow Plug, 15- - 27, 16- - 27, 17- - 24 Hose, Fuel, 0.31id 03.0l, 8- - 21 Harness, Tank, Sqge [1550], 6- - 130, 8- - 63 Governor Assembly, 11- - 7 Hose, Fuel, 0.31id 16.0l, 6- - 91...
  • Page 614 Hose, Hyd, Med06, Jf06str /Jf06str, 66.0, 6- - 85, 7- - 21 Housing Assembly, Relief, 10- - 4 6- - 147 Hose, Intake, Mold, E90, 2.0id[550/1550], Housing Assy,, 10- - 23 Hose, Hyd, Med08, Jf08str /Jf08e45, 64.0, 7- - 21...
  • Page 615 Label, Stripe, Side, 6- - 9 Kit, Reg, Gas Press, 10- - 37 Insulation, Side Door, R.H., 6- - 14 Label, Stripe, Wing, Lh,[1550], 6- - 179 Kit, Repair, Reassembly, Fan, 6- - 167 Insulation, Tank Opening, 7- - 24...
  • Page 616 Manifold, Pump, Gear [En], 10- - 19 Muffler, Exhaust, 6- - 65, 8- - 13, 8- - 15 Lever, Parking, 6- - 42 Manual Pkg, 1550, 9- - 20 Lever, Pump, 6- - 41, 8- - 39 Muffler, Spark Arresting, 9- - 18 Manual, Eng, Cd- - Rom [Tier Ii,Gm3.0l],...
  • Page 617 Nut, Wing, 6- - 80, 6- - 81, 6- - 94, 6- - 173, 8- - 35 Pivot, Shaft, 6- - 169 Gas and LPG, 6- - 3 Pivot, Upper Door Hinge, 6- - 173 Performance Package, TM27, 400 Hour, Gas and LPG, Servo, 6- - 3 18-- 31 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 618 Plate, Back [Cat 08], 17- - 11 Plug, Cup, 11- - 3, 11- - 5, 13- - 3, 13- - 7, 14- - 3, 10- - 4 Plate, Brake Mounting, 1550, 6- - 37 14- - 7 Pump, Hydrualic (See Breakdowns),...
  • Page 619 Screw, Hex, .38- - 16 X 1.25. Nl, 6- - 41 6- - 135, 7- - 23, 8- - 65 Rockershaft Assy, 15- - 9 Screw, Hex, .25- - 20 X 0.50, Fmg, 6- - 11 18-- 33 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 620 6- - 77, 8- - 27 Screw, Hex, M8 X 1.25 X 30, 8.8, 6- - 69, Shaft, Brake, 6- - 43 16- - 19 Shaft, Brush, 6- - 27, 6- - 31 18-- 34 1550 Gas/LPG/Diesel MM283 (12- -2013)
  • Page 621 8- - 9 14- - 5 6- - 77 Spring, Cntr, 10- - 20 Shield, Heat [550/1550 07], 6- - 69 Shroud Wldt, Radiator / Hyd Cooler, 6- - 77, Spring, Compression, 6- - 44 Shield, Heat, Alternator [2007], 6- - 55...
  • Page 622 Tappet, 15- - 9, 16- - 9, 17- - 9 6- - 65, 8- - 13, 8- - 15 Tube, Exhaust, 2.0d [550/1550 07], 6- - 69 17- - 19, 17- - 21 Tappet, Valve, 11- - 7, 13- - 8, 14- - 8...
  • Page 623 8- - 5 Washer, Flt, .25 Std, 6- - 75, 8- - 25 Wheel Assembly, Foam Filled, 1550, 9- - 17 Washer, 1.15b 1.75d .08, Stl, 6- - 135, Washer, Flt, .31 Ss, 6- - 71, 8- - 11, 16- - 15...
  • Page 624 Wire Harness, Engine, Gas, 6- - 119 Wire Harness, Engine, LPG, 6- - 119 Wire Harness, Level Warning, 6- - 133 Wire Harness, Light, 1550, 9- - 3 Wire Harness, Main, Gasoline and LPG, 6- - 119 Wire Harness, Tractor, Auto Squeegee,...
  • Page 625 We Need Your Help... As part of Tennant’s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us.
  • Page 627 We Need Your Help... As part of Tennant’s Zero Defects Program, we want to know about errors you have found or suggestions you may have regarding our machine manuals. If you find an error or have a suggestion, please complete this postage-paid form and mail it to us.

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