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Related Manuals for ACS USD 050
Summary of Contents for ACS USD 050
- Page 1 Ultrasonic Level Measurement BA 237F/00/en/02.04 52010990 Valid as of software version: Sonicont V 01.02.00 (amplifier) V 01.02.00 (communication) USD 050/080/100/150 with HART and 4 ... 20 mA Operating Instructions USD 050 USD 080 USD 150 USD 100 ACS Control-System GmbH...
- Page 2 Short ins tructions KA 183F/00/a2/02.02 Sonicont - Quick Se tup 52010993 Contrast: measured value dist./ meas value Group selection tank shape medium process empty blocking full dist./ check range of start basic setup property cond. calibr. distance calibr. meas value distance mapping mapping...
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Page 3: Table Of Contents
Installation variants ..... 9 Adapter flange for USD 050/080 ..49 Installation conditions . -
Page 4: Safe Ty Ins Tructions
Safety instructions Safe ty ins tructions De s ig nate d us e The Sonicont is a compact measuring device for continuous, non-contact level measurement. Depending on the sensor, the measuring range is up to 15m in fluids and up to 7m in bulk solids. By using the linearisation function, the Sonicont can also be used for flow measurements in open channels and measuring weirs. - Page 5 Safety instructions Explosion hazardous area Symbol used in drawings to indicate explosion hazardous areas. – Devices located in and wiring entering areas with the designation “explosion hazardous areas” must conform with the stated type of protection Safe area (non-explosion hazardous area) Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas.
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Page 6: Ide Ntification
– CD 2: ToF Tool - FieldTool Utilites Utility programs (e.g. Adobe Acrobat Reader, MS Internet Explorer) • for USD 050/080 in the versions USD 050 *G**** and USD 080 *G****: counter nut (PA) • for UD 050/080: sealing ring (EPDM) 2.2.2... -
Page 7: Certificates And Approvals
"Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures". The instrument described in this manual thus complies with the statutory requirements of the EG directives. ACS confirms the successful testing of the instrument by affixing to it the CE mark. -
Page 8: Ins Tallation
Ins tallation Dim e ns ions F12 housing T12 housing ca. 86 ENDRESS+HAUSER ENDRESS+HAUSER Prosonic M Prosonic M USD 100 with universal flange USD 050 USD 080 60 AF 60 AF Flange: DN80/ANSI3"/JIS10K80 G1½” DN100/ANSI4"/JIS16K100 G2” 1½ NPT 2 NPT Ø... -
Page 9: Installation Variants
Installation Ins tallation variants 3.2.1 Ins tallation variants USD 050, USD 080 Installation with counter nut Installation with sleeve Sealing ring (EPDM) supplied counter nut (PA) supplied for G 1½” and G 2” instruments Installation with installation bracket Installation with adapter flange... - Page 10 Installation 3.2.3 Ins tallation variants USD 150 Installation with Installation with universal slip-on flange mounting bracket slip-on flange e.g. Zone 20 sensor Zone 20 nozzle L00-FMU43xxxx-17-00-00-en-001...
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Page 11: Installation Conditions
• Never install two ultrasonic measuring devices in a tank, as the two signals may affect each other. • To estimate the transmitted echo beam and its detection range, use the 3 dB emitting angle α. Sensor α USD 050 11° 0,48 m USD 080 11° 0,77 m USD 100 11°... - Page 12 Installation 3.3.2 Ins tallation in narrow s hafts In narrow shafts with strong interference ENDRESS+HAUSER ENDRESS+HAUSER Prosonic M Prosonic M echoes, we recommend using an ultra- sound guide pipe (e.g. PE or PVC waste- water pipe) with a minimum diameter of venting hole 100 mm.
- Page 13 Installation Ex am ple : Triang ular w e ir min. 2 H α (= full calibr.) min. 2 H min. 3 H L00-FMU4xxxx-17-00-00-en-012...
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Page 14: Measuring Range
Note the specified limits for nozzle diameter and length. To minimise disturbing factors, we recommend an angled socket edge (ideally 45°). USD 150 USD 050/080 USD 100 L00-FMU4xxxx-17-00-00-en-004 BD: blocking distance; SD: safety distance; E: empty calibration; F: full calibration (span); D: nozzle diameter;... -
Page 15: Installation Hint For Usd 050/080
USD 050 USD 080 USD 100 10 m USD 150 15 m Ins tallation hint for USD 050/ 080 Screw the Sonicont at the screw-in F12 or T12 housing piece using an 60 AF spanner. Maximum torque: 20 Nm. Caution! -
Page 16: Turn Housing
Installation Turn hous ing After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. Proceed as follows to turn the housing to the required position: • Undo the fixing screws (1) •... -
Page 17: Wiring
Wiring Wiring Ele ctrical conne ction " Caution! Before connection please note the following: • The power supply must be identical to the data on the nameplate. • Switch off power supply before connecting up the instrument. • Connect equipotential bonding to transmitter ground terminal before connecting up the instrument (s. -
Page 18: Terminal Assignment
Wiring 4.1.2 Wiring in the hous ing T12 Unscrew the cover (1) of the separate connection room. Insert cable (2) through gland (3). Connect cable screen to the grounding terminal (4) within the connection room. Make connection according to the terminal assignment (see below). -
Page 19: Supply Voltage
Wiring Supply voltag e 4.3.1 HART, 2-w ire The following values are the voltages across the terminals directly at the instrument: Current Terminal voltage Terminal voltage Version consumption minimum maximum 2-wire HART 4 mA 14 V 36 V Standard 20 mA 36 V 4 mA 14 V... -
Page 20: Potential Matching
Wiring Pote ntial m atching L00-FMP4xxxx-17-00-00-yy-043 1: external ground terminal of the transmitter Connect the equipotential bonding to the external ground terminal of the transmitter. " Caution! In Ex applications, the instrument must only be grounded on the sensor side. Further safety instructions are given in the separate documentation for applications in explosion hazardous areas. -
Page 21: Ope Ration
The measured value is legible through the glass in the cover. Open the cover to operate the device. Orde Ser.- r Cod No.: sber surin eich g rang U 16... 4...2 . 20 0 mA V DC >70° t >85° (liquid crystal display) ACS-CONTROL-SYSTEM – Symbols 3 keys L00-FMxxxxxx-07-00-00-en-001... - Page 22 Operation 5.1.2 Dis play appe arance position in menu label measured value display symbol value bargraph unit group selection selection list position in menu label function with free parameter help texts envelope envelope curve curve display L00-FMxxxxxx-07-00-00-en-002 In the measured value display, the bargraph corresponds to the output. The bargraph is segmented in 10 bars.
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Page 23: Function Codes
Operation 5.1.4 Function of the ke y s Key(s) Meaning Navigate upwards in the selection list Edit numeric value within a function Navigate downwards in the selection list Edit numeric value within a function Navigate to the left within a function group Navigate to the right within a function group, confirmation. -
Page 24: Operating Options
Operation Ope rating options 5.3.1 4…20 m A output w ith HART protocol The complete measuring system consists of: ENDRESS + HAUSER – ENDRESS + HAUSER RMA 422 L00-FMxxxxxx-14-00-06-en-007 If the HART communication resistor is not built into the supply unit, it is necessary to insert a communication resistor of 250 Ω... -
Page 25: Operation Using The On-Site Display Vu
Operation Ope ration us ing the on-s ite dis play VU 331 L00-FMU4xxxx-19-00-00-en-018 Change from Measured Value Display to Group Selection by pressing F. Press S or O to select the required Function Group and confirm by pressing F. The active selection is marked by a in front of the menu text. Activate Edit mode with O or S . -
Page 26: Operation Using Tof Tool
Operation Ope ration us ing ToF Tool The ToF Tool is a graphical operation software for instruments from ACS. It is used to support commissioning, securing of data, signal analysis and documentation of the instruments. It is compatible with the following operating systems: Win95, Win98, WinNT4.0 and Win2000. -
Page 27: Operation With Commuwin Ii
• Display and recording of measured values with a line recorder Note! Further information on Commuwin II is given in the following ACS documentation: • System Information: SI 018F/00/en “Commuwin II” • Operating Manual: BA 124F/00/en “Commuwin II” operating program 5.6.1... -
Page 28: Operation Using A Hart Handheld Terminal Dxr
Operation Ope ration us ing a HART handhe ld te rm inal DXR The operating menu of the Sonicont can be accessed via the HART handheld terminal DXR 375. L00-FMU4xxxx-07-00-00-de-005 Connect the handheld terminal directly to the HART communication line. -
Page 29: Lock/Unlock Configuration
Operation Lock/ unlock config uration 5.8.1 Softw are s e curity locking Enter a number ¼ 100 in the "unlock parameter" (0A4) function in the "diagnostics" (0A) function group. symbol appears on the display. Inputs are no longer possible. If you try to change a parameter, the device jumps to the "unlock parameter" (0A4) function. -
Page 30: Resetting An Interference Echo Suppression
Operation 5.10 Re s e tting an inte rfe re nce e cho s uppre s s ion (tank m ap) It is always advisable to reset the interference echo suppression (tank mapping) when: • a device with an unknown history is used •... -
Page 31: Com M Is S Ioning
Commissioning Com m is s ioning Commission the Sonicont in the following stages: • Installation check • Power-up device • Basic calibration • Measuring signal check using the envelope curve The chapter describes the commissioning process using the on-site display. Commissioning using ToF Tool is identical. -
Page 32: Basic Calibration
Commissioning Bas ic calibration The "Basic setup" (00) function group lists all the functions which are required for a standard measurement task to commission the Sonicont. When you have completed your input for a function, the next function appears automatically. In this way, you are guided through the complete calibration. - Page 33 Commissioning Function "prode s s conditions " (004) For this function, you have the following options: standard liquids calm surface turb. surface For all fluid applications which do Storage tanks with immersion tube Storage / accumulation tanks with not fit in any of the following or bottom filling uneven surface due to free filling, groups.
- Page 34 Commissioning solid dusty conveyor belt Test: no filter Dusty bulk solids Bulk solids with rapid level All the filters can be switched off change for purposes of service and diagnosis. ENDRESS+HAUSER Prosonic M L00-FMU4xxxx-14-00-00-xx-007 L00-FMU4xxxx-14-00-00-xx-005 The filters are set to detect even The averaging filters are set to All filters off relatively weak signals.
- Page 35 Commissioning 6.2.2 Em pty and full calibration 20 mA 100% 4 mA L00-FMU4xxxx-19-00-00-yy-019 Function "e m pty calibration" (005) In this function, enter the distance E from the sensor membrane to the minimum level (zero point). " Caution! With dished boiler heads or conical outflows, the zero point should not be deeper than the point at which the ultrasonic wave impinges on the tank bottom.
- Page 36 Commissioning 6.2.3 Inte rfe re nce e cho s uppre s s ion (tank m apping ) Function "dis t./ m e as ure d v alue " (008) In the "dist./meas.value" (008) function, the measured distance D from the sensor membrane to the product surface is displayed together with level L.
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Page 37: Envelope Curve
Commissioning Function "s tart m apping " (053) You have the following options for this function: • off: Nothing is suppressed. • on: Starts suppression. Note! If a mapping already exists, it will be overwritten up to the distance specified in the "range of mapping"... - Page 38 Commissioning 6.3.3 Function "e nv e lope curve dis play" (0E3) The envelope curve is displayed in this function. You can use it to obtain the following information: quality of evaluated echo full calibr. evaluated echo is marked empty calibr. envelope curve only minimum distance...
- Page 39 Commissioning Horizontal Zoom m ode Firstly, go into the envelope curve display. Then press to switch to the envelope curve navigation. You are then in Horizontal Zoom mode. Either is displayed. • increases the horizontal scale. reduces the horizontal scale. •...
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Page 40: Trouble S Hooting
Troubleshooting Trouble s hooting Sys te m e rror m e s s ag e s 7.1.1 Curre nt e rror Errors which the Sonicont detects during commissioning or operation are displayed: • In the "measured value" (000) function • In the "diagnostics" (0A) function group in the "present error" (0A0) function Only the highest priority error is displayed;... - Page 41 Troubleshooting 7.1.4 Error code s Code Error description Action A102 checksum error Reset; A110 If alarm still present after reset, replace electronics A152 A160 W103 initialising If the message does not disappear after several seconds, replace the electronics A106 downloading Wait;...
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Page 42: Application Errors
Troubleshooting Application e rrors Error Example Elimination Measured value (00) is 1. Check empty calibration (005) and incorrect but measured full calibration (006). distance (008) is correct 100% F m/ft 2. Check linearisation – level/ullage (040) – max. scale(046) expected –... - Page 43 Troubleshooting Error Example Elimination E 641 (echo loss) 1. Check application parameters (002), (003) and (004) 2. If necessary, select a different installation position and/or a larger 100% sensor 3. Align the sensor parallel to the product surface (particularly for eingetreten bulk solids applications) E 641...
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Page 44: Mainte Nance And Re Pairs
Spare parts are contained in suitable kits. They contain the related replacement instructions. All the spare parts kits which you can order from ACS-Control-System for repairs are listed with their order numbers in the section "Spare parts". For more information on service and spare parts, contact the Service Department at ACS-Control-System. -
Page 45: Spare Parts (Housing Type F12)
• without sight glas 517 391-0011 O-ring O-ring Control and display module VU 331 USD 050 5200 5585 (cover with sight glas required) Sensor USD 050 Sensor USD 080 complete with O-ring complete with O-ring and nut 1.5" and nut 2" G1½"... -
Page 46: Spare Parts (Housing Type T12)
Cover with O-ring for housing T12 • with sight glas (not for ATEX II 1/2D) USD 050 5200 5936 • without sight glas 517 391-0011 USD 080 Sensor USD 050 Sensor USD 080 complete with O-ring complete with O-ring Screw set 535 720 - 9020 and nut 1.5"... -
Page 47: Return
8.10 Contact addre s s e s of ACS Control-Sys te m The addresses of ACS-Control-System are given on the back cover of this operating manual. If you have any questions, please do not hesitate to contact your ACS representative. -
Page 48: Acce S S Orie S
> 85 °C L00-FMR2xxxx-00-00-06-en-001 Ins tallation bracke t for USD 050/ 080 ø16 L00-FMU4x-00-00-00-de-001 • for USD 050 , G1½: Order No. 942669-0000 • for USD 080 , G2: Order No. 942669-0001 suited for NPT 1½" and 2" as well... -
Page 49: Adapter Flange For Usd 050/080
Accessories Adapte r flang e for USD 050/ USD 080 sealing ring adapter flange EPDM (supplied) nozzle sensor L00-FMUX3XXX-00-00-00-en-001 9.3.1 Ve rs ion w ith m e trical thre ad (FAU 70 E) Version 12 DN 50 PN 16 14 DN 80 PN 16... -
Page 50: Cantilever
1.4301 (AISI 304) 52014138 galv. steel 52014137 • The 50 mm or 62 mm orifices serve for the mounting of the USD 050 or USD 080 sensor, respecitvely. • The 22 mm orifice may be used for an additional sensor. -
Page 51: Mounting Frame For Cantilever
Accessories Mounting Fram e for Cantile ve r 33.7 Ø L00-FMU4x-00-00-00-yy-005 Height Material Order Code 700 mm galv. steel 919791-0000 700 mm 1.4301 (AISI 304) 919791-0001 1400 mm galv. steel 919791-0002 1400 mm 1.4301 (AISI 304) 919791-0003 Wall Bracke t for Cantile ve r ø... -
Page 52: Mounting Bracket For Usd 150
Accessories Mounting bracke t for USD 150 Material: 1.4301 Order-Code.: 942666-0000 L00-FMU4x-00-00-00-en-003.eps Com m ubox FXA 191 HART For intrinsically safe communication with ToF Tool or Commuwin II via the RS 232C- interface. Se rvice Inte rface FXA 193 For communication with ToF Tool via the display connector. Ordering structure: •... -
Page 53: Remote Display Fhx 40
Accessories 9.10 Re m ote dis play FHX 40 9.10.1 Dim e ns ions Wall-mounting Pipe-mounting (without mounting bracket) (mounting bracket and plate F12/F23 housing (IP 68) supplied optionally, s. product structure) Separate housing FHX 40 (IP 65) O rd d e : r. -
Page 54: Te Chnical Data
• flow Q across measuring weirs or open channels in any units Maximum range/blocking Sensor Maximum range in liquids Maximum range in solids blocking distance distance USD 050 0,25 m USD 080 3,5 m 0,35 m USD 100 10 m... - Page 55 Version Power consumption 2-wire 51 mW ... 800 mW 4-wire AC max. 4VA 4-wire DC; USD 050/080 330 mW ... 830 mW 4-wire DC; USD 100/150 600 mW ... 1 W Load HART Min. Load for HART-Communication: 250 Ω HART ripple 47...125 Hz: Vpp = 200 mV (measured at 500 Ω)
- Page 56 (HART). 10.1.6 Proce s s conditions Process temperature -40°C ... + 80°C A temperature sensor is integrated in the sensor for temperature-dependent time-of- flight correction. Process pressure • USD 050/080: 3bar abs. • USD 100/150: 2,5bar abs.
- Page 57 Technical Data...
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Page 58: Appe Ndix
> 4mm turb. surface Default: Default: stilling well unknown add. agitator USD 050: 5 m USD 050: 4,75 m flat ceiling fast change USD 080: 8 m USD 080: 7,6 m sphere standard solid USD 100: 10 m... - Page 59 Appendix dist./meas. value check distance range of mapping. start mapping dist./meas. value the following are manual accept proposed value the following are displayed: distance = ok displayed: - distance membrane distance too small specify range of - distance membrane to level mapping to level - measured value...
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Page 60: Operating Matrix (For Commuwin Ii)
Appendix 11.2 Ope rating m atrix (for Com m uw in II) L00-FMU4xxxx-13-00-00-en-001... -
Page 61: Measuring Principle
E: Empty distance; F: Span (full distance); D: Distance from sensor membrane - product surface; L: Level; BD: Blocking distance Sensor Max. range fluids Max. range bulk materials USD 050 0.25 m USD 080 0.35 m 3.5 m USD 100 0.4 m... - Page 62 Appendix 11.3.4 Blocking dis tance Span F may not extend into the blocking distance BD. Level echos from the blocking distance cannot be evaluated due to the transient characteristics of the sensor.
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Page 63: Inde X
Inde x adapter flange......49 range ........15 alarm . - Page 64 ACS-CONTROL-SYSTEM GmbH Lauterbachstr. 57 1/2 84307 Eggenfelden, GERMANY Tel. 0049 (0) 8721/ 9668-0 , Tax 0049 (0) 8721/ 9668-30 info@ acs-controlsystem.de , www.acs-controlsystem.de BA 237F/00/en/02.04 CCS/FM+SGML 6.0/ProMoDo...
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