Zehnder Rittling FF-200 Installation, Operation And Maintenance Manual

Zehnder Rittling FF-200 Installation, Operation And Maintenance Manual

Room fan coils

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Room
Fan Coils
Installation, Operation and Maintenance
Heating
Cooling
Fresh Air
Clean Air
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Summary of Contents for Zehnder Rittling FF-200

  • Page 1 Room Fan Coils Installation, Operation and Maintenance Heating Cooling Fresh Air Clean Air...
  • Page 2: Table Of Contents

    Models and arrangements Ratings Dimensions and data General information Safety considerations Receiving Unpacking and preparation Handling and installation Chilled/hot water connections Ductwork connections Electrical connections Wiring diagram Exposed unit touch-up Start-up Air system balancing Cooling/heating system Water system balancing Water treatment EC Motor Control cards Controls operation...
  • Page 3: Models And Arrangements

    Fan Coil models and airflow arrangements Floor models FF-200 FF-220 FLF-510 FF: Floor FLF: Low profile FF-200 shown, FF-220 available FLF-510 FS-200 FLH-520 FLH: Low profile hideaway FS: Sloped FLH-520 FS-200 FFH-450 FFH-460 FFH: Floor hideaway FF-450 shown, FFH-460 available...
  • Page 4 Fan Coil models and airflow arrangements Wall models FW - 260 FW - 270 FFRW - 340 FW: Wall FFRW: Fully recessed wall FW-280 shown FFRW-340 FW-260 and FW-270 available FW - 280 FRW - 320 FRW: Partially recessed wall FRW-320...
  • Page 5 Fan Coil models and airflow arrangements Ceiling models FC: Ceiling FCHP: Ceiling hideaway Bottom in, front out shown with plenum Back in, front out shown FFRC: Fully recessed ceiling FTHP: Telescoping ceiling hide- Bottom in, front out shown away FCH: Ceiling hideaway...
  • Page 6: Ratings

    Table A1: Vertical AHRI approved standard ratings Unit size Total MBH 12.0 15.1 19.9 25.7 31.6 Certified Sensible MBH 10.9 14.4 20.1 24.6 cooling ratings (3 row main coil) PD, ft. of H 14.4 11.0 12.8 18.7 24.5 42.3 56.6 73.4 88.8 99.9...
  • Page 7 Table A2: Horizontal AHRI approved standard ratings Unit size Total MBH 10.5 16.0 21.0 22.9 28.1 Certified Sensible MBH 12.5 16.6 18.8 22.3 cooling ratings (3 row main coil) PD, ft. of H 11.6 10.1 12.0 16.3 20.0 30.1 38.3 45.9 58.3 Heating capacity...
  • Page 8 Table A3: AHRI approved standard ratings, Low Profile Unit size Total MBH 12.6 Certified Sensible MBH cooling ratings (2 row main coil) PD, ft. of H 18.0 27.1 35.4 54.0 Heating capacity (2 row main coil) PD, ft. of H 10.8 Total MBH 13.3...
  • Page 9: Dimensions And Data

    „ Unit length: for 6" extended end pocket add 6" to dimension “A.” „ All listed dimensions are approximate and are subject to change Filter position without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office. Dimensions and data...
  • Page 10 „ Unit length: for 6" extended end pocket add 6" to dimension “A.” „ All listed dimensions are approximate and are subject to change without notice. Modifications to the product specifications must be Filter position accepted by Zehnder Rittling at its base office.
  • Page 11 Piping hand determined when facing air outlet. 6-7/8" „ All listed dimensions are approximate and are subject to change Filter position without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office. Dimensions and data Dimensions and data...
  • Page 12 „ Left hand piping connections shown, right hand electrical as standard. Piping hand determined when facing the air outlet. „ All listed dimensions are approximate and are subject to change without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office.
  • Page 13 „ Unit length: For 6" extended end pocket add 6" to dimension “A.” 4-3/4" „ All listed dimensions are approximate and are subject to change Filter position without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office. Dimensions and data...
  • Page 14 „ Unit length: for 6" extended end pocket add 6" to dimension “A.” Filter position „ All listed dimensions are approximate and are subject to change dependent on model without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office.
  • Page 15: Ffrw

    „ Unit length: For 6" extended end pocket add 6" to dimension “A.” „ All listed dimensions are approximate and are subject to change without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office. Dimensions and data...
  • Page 16 „ Unit length: for 6" extended end pocket add 6" to dimension “A.” „ All listed dimensions are approximate and are subject to change without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office.
  • Page 17 „ Louvered bottom return shown. Back ducted return also available with filter positioned vertically. „ All listed dimensions are approximate and are subject to change without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office. Dimensions and data...
  • Page 18 RETURN (STEAM) all sizes. „ Piping hand determined when facing the air outlet. „ All listed dimensions are approximate and are subject to change without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office.
  • Page 19 „ Back return shown. Bottom return also RETURN (STEAM) available with filter positioned horizontally. „ All listed dimensions are approximate and are subject to change without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office. Dimensions and data...
  • Page 20 „ Filter removal from bottom through access panel. „ All listed dimensions are approximate and are subject 58-1/2 63-7/8 55-3/4 to change without notice. Modifications to the product 66-1/2 71-7/8 63-3/4 specifications must be accepted by Zehnder Rittling at its 76-1/2 81-7/8 73-3/4 base office.
  • Page 21 „ Damper motor always on right side when viewing unit from front side. „ All listed dimensions are approximate and are subject 3/8" to change without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office.
  • Page 22 „ Damper motor always on right side when viewing unit from front side. 11/16" „ All listed dimensions are approximate and are subject to change without notice. Modifications to the product specifications must be accepted by Zehnder Rittling at its base office. Dimensions and data...
  • Page 23 Dimensions and data Outside air wall box Telescoping inner and outer aluminum box Unpainted aluminum louvered inlet grille with internal bug screen 4" to 8" 1/2" Dimensional data Model Rough opening 2 5/8" 2 13/16" WB-0203 22-1/2 x 3 WB-0406 27-1/2 x 3 WB-081012 37-1/2 x 3...
  • Page 24: General Information

    General information Safety considerations This installation and start-up instructions literature is for horizontal The installation of Room Fan All fastening devices must be and vertical Room Fan Coils. Fan Coil units and all associated designed to mechanically hold coils are hydronic terminal units components, parts and the assembly in place without designed for year-round cooling or...
  • Page 25: Receiving

    Concealed damage the expected costs before the to offer added protection during not discovered during unloading work is begun. Zehnder Rittling is shipment and job site storage. must be reported to the shipping not responsible for any repairs or These items may include;...
  • Page 26: Unpacking And Preparation

    Unpacking and preparation All units are carefully inspected a clean, dry area of the building or components. All manufacturer’s at the factory throughout the in a warehouse. Do not remove any warranties are void if foreign entire fabrication and assembly equipment from its shipping package material is allowed to be processes under Zehnder...
  • Page 27: Handling And Installation

    STEP #1 Although Zehnder Rittling does not become involved with the design and selection of support methods and/or components, it should be recognized that unacceptable operating characteristics and/or...
  • Page 28 Handling and installation is finished with durable powder coat and/or type of connection(s) All dimensions are inches. All „ paint. provided on the equipment. dimensions are ± 1/4". Verify the electrical conductor All drawings are subject to „ Note: size is suitable for the distance change without prior notice.
  • Page 29: Chilled/Hot Water Connections

    In the event that leaking or and then tighten no more than an defective components are additional 1/4 turn. discovered, the Zehnder Rittling All shipped loose valve packages Sales Representative must be should be installed as required The inlet supply connection is...
  • Page 30: Ductwork Connections

    1/8 inch per foot. A P-trap pressure. The condensate drain Zehnder Rittling will not accept may be required by local codes and hose should be secured with a any charges associated with it is strongly recommended for odor clamp after installing.
  • Page 31: Electrical Connections

    Zehnder Rittling assumes no with the wiring diagram. Failure responsibility for any damages to do so could result in personal and/or injuries from improper injury or damage to components field installation and/or wiring.
  • Page 32: Wiring Diagram

    Vertical wiring schematic 120V MANUAL MOTOR PSC MOTOR STARTER ( OPTION ) ( OPTIONAL ) WHITE WHITE WHITE BLOWER MOTOR YELLOW YELLOW MOTOR QUICK CONNECT ( OPTIONAL ) DAMPER MOTOR *BROWN *BROWN TERMINATED 3-SPEED SWITCH IF NO DAMPER MOTOR CONTROL PACKAGE ( OPTIONAL ) (OPTIONAL) GFCI...
  • Page 33 Vertical wiring schematic 208V/240V/277V MANUAL MOTOR PSC MOTOR STARTER ( OPTION ) (OPTIONAL) WHITE WHITE WHITE BLOWER MOTOR YELLOW YELLOW MOTOR QUICK CONNECT ( OPTIONAL ) DAMPER MOTOR *BROWN FREEZESTAT *BROWN TERMINATED 3-SPEED SWITCH ( OPTIONAL ) IF NO DAMPER MOTOR CONTROL PACKAGE BLACK ( OPTIONAL )
  • Page 34 Horizontal wiring schematic 120V PSC MOTOR (OPTION) BLOWER MOTOR MOTOR QUICK CONNECT 4 CIRCUIT TERMINAL BLOCK WHITE DAMPER MOTOR 3 CIRCUIT TERMINAL BLOCK WHITE WHITE 120VAC 60Hz BLACK BLACK BLACK BLACK YELLOW MANUAL MOTOR DISCONNECT STARTER SWITCH (OPTIONAL) (OPTIONAL) *BROWN *BROWN TERMINATED 3-SPEED SWITCH IF NO DAMPER MOTOR...
  • Page 35 Horizontal wiring schematic 208V/240V PSC MOTOR (OPTION) BLOWER MOTOR MOTOR QUICK CONNECT 4 CIRCUIT L2 L TERMINAL BLOCK DAMPER MOTOR 3 CIRCUIT TERMINAL BLOCK DISCONNECT SWITCH (OPTIONAL) YELLOW 208/240VAC BLACK BLACK 60Hz GREEN *BROWN *BROWN TERMINATED 3-SPEED SWITCH IF NO DAMPER MOTOR CONTROL PACKAGE (OPTIONAL) OPTION...
  • Page 36 Horizontal wiring schematic 277V PSC MOTOR (OPTION) BLOWER MOTOR MOTOR QUICK CONNECT 4 CIRCUIT TERMINAL BLOCK WHITE DAMPER MOTOR WHITE 3 CIRCUIT TERMINAL BLOCK 277VAC 60Hz YELLOW BLACK BLACK DISCONNECT SWITCH *BROWN (OPTIONAL) *BROWN TERMINATED 3-SPEED SWITCH IF NO DAMPER MOTOR CONTROL PACKAGE (OPTIONAL) OPTION...
  • Page 37: Exposed Unit Touch-Up

    Exposed unit touch-up and repainting Start-up general Before beginning any start- Each unit should be checked for: Exposed cabinet units will be furnished up, the start-up personnel Free blower wheel operation „ with an epoxy powder coated paint should take the time to finish.
  • Page 38: Air System Balancing

    Air system balancing Cooling/heating system All ductwork must be complete and fully connected. All return and supply Prior to the water system start- grilles, filters and access doors and up and balancing, the chilled/ The air vents provided are not panels must be properly installed hot water system should be intended to replace the main...
  • Page 39: Water System

    Water system balancing Water treatment A complete knowledge of the Proper water treatment is All Zehnder Rittling water coils hydronic system, including its a specialized industry and are constructed of copper tubes components and controls, is therefore it is recommended...
  • Page 40: Ec Motor

    EC Motor 3-speed control 0-10 VDC control If the unit is equipped with an EC card card motor, additional steps may be required during the air balancing The unit has been factory The 0-10 VDC control card is process. Review project submittals configured to produce the same not configured at the factory or order acknowledgment to...
  • Page 41 Normal operation and periodic maintenance General have a fan deck(s) that drops down Zehnder Rittling recommends through the bottom of the unit using neutral pH cleaners. Each unit on a project will by removing 2 screws and quick Avoid the use of strong acids have its own unique operating connect.
  • Page 42: Normal Operation/Maintenance

    Electric heating element provide clean air over the heater. Valves and piping A dirty filter will inhibit the proper Electric resistance type heaters No formal maintenance is airflow, leading to high temperature generally require no normal required on the valve package situations.
  • Page 43: Replacement Parts

    Complete unit model number „ local Zehnder Rittling Sales RGA attached will cancel any Representative. Unit serial number „ outstanding credit. Complete part description „...
  • Page 44: Electrical Connections

    Equipment start-up Cooling/heating connections Electrical connections Protect valve package components Refer to unit wiring diagram checklist „ „ from excessive heat Connect incoming power „ Mount valve packages service or services „ Receiving and inspection Unit received undamaged Connect field piping to unit Install and connect “shipped „...
  • Page 45 Always the best climate for SMART IDEAS...
  • Page 46 Zehnder Rittling · 100 Rittling Boulevard · Buffalo, NY USA 14220 T 844-934-6337 (844-ZEHNDER) · F 716-827-6523 sales@zehnder-rittling.com · www.zehnder-rittling.com...

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