Zehnder Rittling ComfoAir 200 Installer Manual

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ComfoAir 200
Installer manual
Heating
Cooling
Fresh Air
Clean Air

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Summary of Contents for Zehnder Rittling ComfoAir 200

  • Page 1 ComfoAir 200 Installer manual Heating Cooling Fresh Air Clean Air...
  • Page 2 All rights reserved. This manual has been compiled with the utmost care. The publisher cannot be held liable for any damage caused as a result of missing or incorrect information in this manual. In case of dis putes the Dutch version of these instructions will be binding. EN - II...
  • Page 3: Table Of Contents

    Table of Contents Preface ................................1 InTroduCTIon .............................. 1 Warranty and liability .......................... 1 1.1.1 Guarantee conditions ....................... 1 1.1.2 Liability ............................1 Safety ..............................2 1.2.1 Safety regulations ........................2 1.2.2 Safety provisions and measures ....................2 1.2.3 Pictograms used ........................2 For The FITTer ............................
  • Page 4 EN - IV...
  • Page 5: Preface

    24 months after fitting up to a safe and optimal installation and maintenance of the ComfoAir 200. It is also intended as a reference for maximum of 30 months after the date of manufac- servicing, so that this can be carried out in a respon- ture.
  • Page 6: Safety

    Safety 1.2.2 Safety provisions and measures ■ The ComfoAir cannot be opened without using 1.2.1 Safety regulations tools; ■ It should not be possible to touch the fans, there- Always comply with safety regulations in this manual. fore ducting must be connected to the ComfoAir Non-compliance with the safety regulations, warn- at a minimum duct length of 900mm.
  • Page 7: For The Fitter

    For the Fitter ComfoAir configuration The standard ComfoAir configuration consists of: ■ External casing (A) of coated sheeting; ■ Interior (B) of high-quality, expanded polypropylene EPP; ■ 4 connections (C) for the air ducts; ■ 2 plate filters (D) for air purification. Filter classification: outside air G4, return air G4; ■...
  • Page 8: Technical Specifications

    2.2 Technical specifications ComfoAir 200 nL (normal air volumes) Position Ventilation capacity Power Absent Setting 20 m /h at 3 Pa Low Setting 70 m /h at 10 Pa 17 W Medium Setting 120 m /h at 30 Pa 30 W High Setting 185 m /h at 68 Pa 68 W Maximum 255 m...
  • Page 9 ComfoAir 200 HL (high air volumes) Position Ventilation capacity Power Absent Setting 20 m /h at 3 Pa Low Setting 90 m /h at 13 Pa 20 W Medium Setting 185 m /h at 68 Pa 68 W High Setting 245 m /h at 120 Pa 128 W Maximum 255 m...
  • Page 10: Dimension Sketch

    Dimension sketch CONDENSATION DRAIN LEFT RIGHT EN - 6...
  • Page 11: Installation Conditions

    ComfoAir 200 R Luxe well as the instructions in this manual. ■ The system must be fitted to allow sufficient room ComfoAir 200 L Luxe PH around the ComfoAir for the air connections and ComfoAir 200 R Luxe PH supply and exhaust ducts as well as for carrying Meaning of the suffixes: out maintenance activities.
  • Page 12: Mounting On The Wall

    Exhaust air Outside air rizontally to the wall. Use M8 anchor bolts. Make sure there is enough space under the ComfoAir ComfoAir 200 - LEFT to mount the U bend. 2. Hang the unit on the mounting bracket. Return air Supply air 3.
  • Page 13: Connection Of The Condensation Drain

    In this case there is no condensate which must be drained from the ComfoAir. Therefore a condensation drain is not necessary when an en- ComfoAir 200 - LEFT thalpy exchanger is fitted. Ensure that the condensation drain is sealed.
  • Page 14: Display On The Unit

    Example Menu options Setting the MEDIUM POSITION of the supply fan to Setting the RF input and analogue 40%. inputs (0-10V) Press Display Description quence Reading statuses (from menu P5 MENU Time delay and P6) s + ▼ Press the buttons (3 seconds) simultaneously.
  • Page 15: P Menus For The Installer

    2.7.2 P menus for the installer Menus with a line at minimum and maximum value are Reading menus. Menu P3 ¨ Setting ventilation programmes Ventilation programme values Submenu Description Minimum Maximum General Reset Setting the capacity (in %) of the 0% or 15% nL / HL exhaust fan in...
  • Page 16 Confirming the presence of a geothermal heat exchanger. 0 (= No) 3 (= Yes) ■ 0; Geothermal heat exchanger not fitted ■ 1; n/a ■ 3; Geothermal heat exchanger unregulated. The ComfoAir 200 can only be fitted with an unregulated geothermal heat exchanger. EN - 12...
  • Page 17 Menu P7 ¨ Reading malfunctions (and system information) (Malfunction) information values Submenu Description Minimum Maximum General Reset Current software version. Version number of the software (without “v”) Most recent malfunction. Code in accordance with alarm and malfunction alert Malfunction before the most recent one Code in accordance with alarm and malfunction alert Malfunction before the most recent two Code in accordance with alarm and malfunction alert...
  • Page 18 Menu P8 ¨ Setting the RF input and digital inputs (0-10V) Analogue input values Submenu Description Minimum Maximum General Reset Analogue input 1 0= not fitted 1= fitted 0= controlling 1= programming (analogue input 1) set point analogue input 1 (programming) min.
  • Page 19: Programming Air Specifications

    Programming air specifications After installation, the ComfoAir must be programmed. This can be done using the air specifications of the In programming mode, the bypass and Pre ComfoAir above. heater valves are always closed. After 30 minutes, the ComfoAir automatically termi- The default settings of the ComfoAir nL are: nates the programming mode.
  • Page 20: Maintenance By The Installer

    The heat exchanger and leakage tray may e. Confirm with OK. The display shows OK for contain water! 2 seconds. - Display: Press simultaneously for at least 3 seconds on " " and " " until “InR” disappears on the display. Maintenance by the installer The following maintenance must be carried out by the installer:...
  • Page 21: Inspecting And Cleaning The Fans

    hot water (max. 40 °C). Fasten the screws to a maximum of 1.5 Nm. b. Rinse the heat exchanger with clean hot tap wa- ter (max. 40 °C). This is roughly equal to setting 2 of an ave- c. Clasp the heat exchanger between both hands rage battery-powered drill.
  • Page 22: 3-Position Switch With Malfunction Indicator

    2.10.2 3-position switch with malfunction indicator The 3-position switches that are fitted with a malfunc- tion indicator show when a malfunction or filter dirty alert has occurred. Depending on the type of the 3-po- sition switch, this is done in one of the following two ways: ■...
  • Page 23: What To Do In The Event Of A Malfunction / Troubleshooting

    2.10.3 What to do in the event of a malfunction / Troubleshooting Below are a number of troubleshooting tips for the malfunction alerts described previously which can appear on the digital operating device in the event of a malfunction. A1 / A2 / A3 / A4 NTC sensor T1 / T2 / T3 / T4 is defective Resistance table for (NTC) temperature sensors:...
  • Page 24 A5 / A6 Malfunction in the bypass / pre heater motor Release the front panel by unscrewing the screws. Lift the front panel from its hinges. Remove the plastic panel Risk of electrocution. in front of the control circuit board Activate the self-test.
  • Page 25 This error will appear pre heater when after 3 minutes does not heat sufficiently. of switching on the pre heater the temperature increase of T1 is less than P51 and 4ºC. This can also happen P57 set to when there is too much the correct cold air passing through value?
  • Page 26 pre heater becomes too hot. (T1 > 40ºC) Release the front panel by unscrewing the screws. Lift the front panel from its hinges. Remove the plastic panel in front of the control Risk of electrocution. circuit board Activate the self-test (P76 on 1) the pre heater valve open...
  • Page 27 NTC sensor Tge is defective set to the correct value? Disconnect the power Set P60 from the ComfoAir. to the correct value. Release the front panel Reset the malfunction (P74 on 1) by unscrewing the screws. Lift the front panel from its hinges.
  • Page 28 E1 / Supply fan / Exhaust fan not rotating Release the front panel by unscrewing the screws. Lift the front panel from its hinges. Remove the plastic panel in front of the control Risk of electrocution. circuit board there 230 VAC power present on the fan ? Activate the self-test...
  • Page 29 Enthalpy sensor measures excessive Relative Humidity (RH) values there a lot of moisture in the environment? Ventilate the area and wait until the there a lot of moisture content moisture in the decreases. environment? Reset the malfunction Reset the malfunction (P74 on 1) (P74 on 1) Is the...
  • Page 30 No communication between the enthalpy sensor and the ComfoAir P59 set to the correct value? Set P59 to the correct Disconnect the power value. from the ComfoAir. Release the front panel Reset the malfunction by unscrewing the screws. (P74 on 1) Lift the front panel from its hinges.
  • Page 31 COMM ERROR No communication between the ComfoSense panel and the ComfoAir Disconnect the power from the ComfoAir. Are the connections at the ComfoSense panel correct? Release the front panel Reconnect the by unscrewing the screws. ComfoSense panel to the ComfoAir. Lift the front panel from its hinges.
  • Page 32 FLTR Internal Filter is dirty Press OK on the ComfoSense panel 2x to reset the FLTR warning. Disconnect the power from the ComfoAir. Remove the filter caps from the ComfoAir. Remove the dirty filters from the ComfoAir. Slide the clean (new) filters back into the ComfoAir.
  • Page 33: Malfunctions (Or Problems) Without Alerts

    2.10.4 Malfunctions (or problems) without alerts An overview of the malfunctions (or problems) without notifications is given below. Problem/Malfunction Indication Check / action Check the fuse on the control circuit System switched off Power supply on board ■ If the fuse is defective, replace fuse ■...
  • Page 34: Service Parts

    2.11 Service parts The following table contains an overview of the spare parts available for the ComfoAir. Number Part Article number Fan Right-hand (Green) 400200018 Fan Left-hand (Red) 400200019 Control panel 400300051 Connector panel 400300031 Temperature sensor T1 / T3 400300049 Temperature sensor T2 / T4 400300048...
  • Page 35: Wiring Diagram: Comfoair 200 Basic - Left-Hand Version

    2.12 Wiring diagram: ComfoAir 200 Basic – LEFT-HAND version CASING Blue Brown Brown Blue VENT. VENT. Pre-heater DISPLAY White ( Blue(-) Yellow (0-10V) Yellow (0-10V) Blue (-) White ( Brown Brown White White Brown Brown White White Black Black Preheater valve...
  • Page 36: Wiring Diagram: Comfoair 200 Basic - Right-Hand Version

    2.13 Wiring diagram: ComfoAir 200 Basic – RIGHT-HAND version CASING Blue Brown Brown Blue VENT. VENT. Pre-heater DISPLAY White ( Blue(-) Yellow (0-10V) Yellow (0-10V) Blue (-) White ( Brown Brown White White Brown Brown White White Black Black Bypass valve...
  • Page 37: Wiring Diagram: Comfoair 200 Luxe - Left-Hand Version

    2.14 Wiring diagram: ComfoAir 200 Luxe – LEFT-HAND version EXHAUST BYP/PIE T1/T3 T2/T4 VENT. (N) Blue (L3) Brown VENT. BYP/PIE T1/T3 T2/T4 RJ45 RS232 Bathroom switch (volt free contact) SUPPLY RS232 RS485 RS485 RS232 Entalpy Hybalans Comfo- Hybalans Sense 33 - EN...
  • Page 38: Wiring Diagram: Comfoair 200 Luxe - Right-Hand Version

    2.15 Wiring diagram: ComfoAir 200 Luxe – RIGHT-HAND version SUPPLY BYP/PIE T1/T3 T2/T4 VENT. (N) Blue (L3) Brown VENT. BYP/PIE T1/T3 T2/T4 RJ45 RS232 Bathroom switch (volt free contact) EXHAUST RS232 RS485 RS485 RS232 Entalpy Hybalans Comfo- Hybalans Sense EN - 34...
  • Page 39: Eec Declaration Of Conformity

    8028 PM Zwolle-NL Tel.: +31 (0)38-4296911 Fax: +31 (0)38-4225694 Company register Zwolle 05022293 EEC declaration of conformity Machine description : Heat recovery units: ComfoAir 200 series Complies with the following directives : Machinery Directive (2006/42/EEC) Low Voltage Directive (2006/95/EEC) EMC Directive...
  • Page 40 Zehnder Comfosystems • A division of Zehnder Group UK Ltd Unit 1, Brookside Avenue • Rustington West Sussex • BN16 3LF T +44 1903 777 333 • F +44 1903 782 398 comfosystems@zehnder.co.uk • www.zehnder.co.uk/comfosystems...

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