Zehnder Rittling ComfoAir 200 Luxe Series Installer Manual

Zehnder Rittling ComfoAir 200 Luxe Series Installer Manual

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ComfoAir 200 Luxe
Installer manual
Heating
Cooling
Fresh Air
Clean Air

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Summary of Contents for Zehnder Rittling ComfoAir 200 Luxe Series

  • Page 1 ComfoAir 200 Luxe Installer manual Heating Cooling Fresh Air Clean Air...
  • Page 2 All rights reserved. This manual has been compiled with the most care. The publisher cannot be held liable for any damage caused as a result of missing or incorrect information in this manual. In case of dis putes the Dutch version of these instructions will be binding. EN - II...
  • Page 3: Table Of Contents

    Table of Contents Preface ................................1 INTRODUCTION ..............................1 Warranty and liability ..........................1 1.1.1 Warranty conditions ........................1 1.1.2 Liability ............................1 Safety ..............................2 1.2.1 Safety regulations ........................2 1.2.2 Safety provisions and measures ....................2 1.2.3 Pictograms used ......................... 2 FOR THE INSTALLER ............................
  • Page 4: Preface

    Preface Warranty and liability 1.1.1 Warranty conditions Carefully read this manual before use. The ComfoAir is covered by a manufacturer’s warranty for a period of 24 months after fitting up to a maximum of 30 months after the date of manufacture. Warranty This manual provides all the information required for safe claims may only be submitted for material faults and/or and optimal installation, operation and maintenance of...
  • Page 5: Safety

    Safety 1.2.2 Safety provisions and measures ■ The ComfoAir cannot be opened without using tools; ■ It should not be possible to touch the fans, there- 1.2.1 Safety regulations fore ducting must be connected to the ComfoAir at a Always comply with safety regulations in this manual. minimum duct length of 35 inch (900 mm).
  • Page 6: For The Installer

    2 For the Installer ComfoAir configuration The standard ComfoAir configuration consists of: ■ External casing (A) of coated sheeting; ■ Interior (B) of high-quality, expanded polypropylene (E)PP; ■ 4 connections (C) for the air ducts; ■ 2 filters (D) for air purification. Filter classification: Supply Air G4, Exhaust Air G4; ■...
  • Page 7: Technical Specifications

    Technical specifications ComfoAir 200 nL (normal air volumes) Position Ventilation capacity Power Absent Setting 11.77 CFM (20 m /h) at 0.01 in.w.c. (3 Pa) Medium Setting 41.20 CFM (70 m /h) at 0.04 in.w.c. (10 Pa) 30 W Medium Setting 70.63 CFM (120 m /h) at 0.12 in.w.c.
  • Page 8 ComfoAir 200 HL (high air volumes) Position Ventilation capacity Power Absent Setting 11.77 CFM (20 m /h) at 0.01 in.w.c. (3 Pa) Low Setting 52.97 CFM (90 m /h) at 0.05 in.w.c. (13 Pa) 20 W Medium Setting 108.89 CFM (185 m /h) at 0.27 in.w.c.
  • Page 9: Dimension Sketch

    Dimension sketch 6 - EN...
  • Page 10: Installation Conditions

    The ComfoAir is supplied in the following types: Installation conditions In order to determine whether the ComfoAir can be in- stalled in a certain area, the following aspects must be Type taken into account: ComfoAir 200 L Luxe ERV ■ The ComfoAir must be installed according to the gen- ComfoAir 200 R Luxe ERV eral and locally applicable safety and installation regu- Meaning of the suffixes:...
  • Page 11: Mounting On The Wall

    2.6.2 Mounting on the wall 2.6.3 Connection of the air ducts The following aspects must be taken into account, while installing the air ducts: ■ Install the air exhaust duct so it drains in the direction of the ComfoAir. ■ Insulate the outside air supply and the air exhaust duct between the roof/wall passage to render the ComfoAir damp proof.
  • Page 12: Connection Of The Condensation Drain

    Return air Supply air Commissioning the ComfoAir After installation, the ComfoAir must be commissioned. This can be done via the P menus on the digital operat- ing device. These P menus can be used to enter vari- ous settings (ventilation programmes, in particular) for the ComfoAir.
  • Page 13 2.7.1 P menus for the user Menu P1 ¨ Status of programmes Status Sub-menu Description Activated Is menu 21 currently active? Yes (1) / No (0) Is menu 22 currently active? Yes (1) / No (0) Is menu 23 currently active? Yes (1) / No (0) Is menu 24 currently active? Yes (1) / No (0)
  • Page 14: P Menus For The Installer

    Menu P9 ¨ Status of programmes (from menu P5 and P6 additional programmes) Status Sub-menu Description Activated Open fire programme active? Yes (1) / No (0) Bypass Open? Yes (1) / No (0) Analogue input (0-10V) active? Yes (1) / No (0) Frost protection active? Yes (1) / No (0) Enthalpy programme active?
  • Page 15 Menu P5 ¨ Setting additional programmes Additional programme values Submenu Description Minimum Maximum General Reset Activation of the open fire programme. 0 (= No) 1 (= Yes) 0 (= No) 1 (= Yes) Leave the value at '0'.; Confirming the presence of a bypass. 0 (= No) 1 (= Yes) The standard ComfoAir configuration includes a bypass.
  • Page 16 Menu P7 ¨ Reading malfunctions (and system information) (Malfunction) information values Submenu Description Minimum Maximum General Reset Current software version. Version number of the software (without “v”) Most recent malfunction. Code in accordance with alarm and malfunction alert Malfunction before the most recent one Code in accordance with alarm and malfunction alert Malfunction before the most recent two Code in accordance with alarm and malfunction alert...
  • Page 17: Programming Air Specifications

    Programming air specifications After installation, the ComfoAir must be programmed. This can be done using the air specifications of the Com- The text INIT is visible in the main menu. foAir above. In programming mode, the bypass valve is al- The default settings of the ComfoAir nL are: ways closed.
  • Page 18: Maintenance By The Installer

    8. Change the fan settings in P menus P30 to P37 of the digital operating device. – Select the lowest possible setting in order to con- serve energy. – Ensure that the ratios between low, medium and high remain equal. Use the chart of the ComfoAir's air specifica- tions to set the fans.
  • Page 19: Inspecting And Cleaning The Fans

    2.9.2 Inspecting and cleaning the fans Check the fans once every 2 years. 1. Remove the heat exchanger as instructed in the maintenance chapter of the heat exchanger 2. Remove the inflow nozzle (F) by unscrewing the 2 screws surrounding the scroll casing. 3.
  • Page 20: Malfunction Alerts On The Digital Operating Device

    2.10.1 Malfunction alerts on the digital operating device In the event of a malfunction, the corresponding malfunc- tion code will be displayed on the digital operating device of the ComfoAir. Below is a list of the malfunction alerts on the digital op- erating device.
  • Page 21: 2What To Do In The Event Of A Malfunction / Trouble Shooting

    2.10.2What to do in the event of a malfunction / Trouble shooting Below are a number of trouble-shooting tips for the malfunction alerts described previously which can appear on the digital operating device in the event of a malfunction. A1 / A2 / A3 / A4 NTC sensor T1 / T2 / T3 / T4...
  • Page 22 Malfunction in the bypass motor Remove the filter caps from the ComfoAir. Release the front panel by unscrewing the screws. Lift the front panel from its hinges. Remove the plastic panel in front of the control circuit board. Activate the self-test. (P76 on 1) Did the bypass...
  • Page 23 No communication between the enthalpy sensor and the ComfoAir P59 set to the correct value? Set P59 to the correct Disconnect the power value. from the ComfoAir. Reset the unit Remove the filter caps (P74 on 1) from the ComfoAir. Release the front panel by unscrewing the screws.
  • Page 24 E1 / Supply fan / Exhaust fan not rotating Remove the filter caps from the ComfoAir. Release the front panel by unscrewing the screws. Lift the front panel from its hinges. Remove the plastic panel in front of Risk of electrocution. the control circuit board.
  • Page 25 COMM ERROR No communication between the ComfoSense panel and the ComfoAir Disconnect the power from the ComfoAir. Are the connections at the ComfoSense panel correct? Reconnect the ComfoSense panel Remove the filter caps from the ComfoAir. to the ComfoAir. Reconnect the Release the front panel power to the by unscrewing the screws.
  • Page 26 FLTR irty Internal Filter is dirty Press OK on the ComfoSense panel 2x to reset the FLTR lter warning. Disconnect the power from the ComfoAir. caps Remove the lter caps from the ComfoAir. lters Remove the dirty lters from the ComfoAir. Slide the clean (new) lters back into the ComfoAir.
  • Page 27: Malfunctions (Or Problems) Without Alerts

    2.10.3Malfunctions (or problems) without alerts An overview of the malfunctions (or problems) without notifications is given below. Problem/Malfunction Indication Check / action System switched off Power supply on The control circuit board is defective and must be replaced. No power supply Mains power is off.
  • Page 28: Service Parts

    2.11 Service parts The following table contains an overview of the spare parts available for the ComfoAir. Number Part Article number Fan Right-hand (Green) 400200034 Fan Left-hand (Red) 400200035 Control panel 400300051 Connector panel 400300031 Temperature sensor T1 / T3 400300049 Temperature sensor T2 / T4 400300048...
  • Page 29: Wiring Diagram: Comfoair 200 - Right-Hand Version

    2.12 Wiring diagram: ComfoAir 200 - RIGHT-HAND version 26 - EN...
  • Page 30: Wiring Diagram: Comfoair 200 - Left-Hand Version

    2.13 Wiring diagram: ComfoAir 200 - LEFT-HAND version EN - 27...
  • Page 31: Eec Declaration Of Conformity

    2.14 EEC declaration of conformity This product is Listed by UL. Representative samples of this product have been evaluated by UL and meet applicable USA and Ca- nadian safety standards. Product: ComfoAir 200 UL L/R Luxe ERV UL file number: E345822 2.15 Temperature conversion table °C °F...
  • Page 32 Zehnder America Inc. 6 Merrill Industrial Drive Suite 7 Hampton, NH 03842 (603) 601-8544 info@zehnderamerica.com www.zehnderamerica.com...

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