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JAYLINE WALLTHERM AIR Installation Instructions Manual

150mm free standing wood fire flue kit mkiii

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150MM FREE STANDING WOOD FIRE FLUE KIT MKIII
WARNING: THIS FLUE KIT HAS BEEN MANUFACTURED IN ACCORDANCE WITH AS/NZS 2918:2001 AND
TESTED TO APPENDIX F. TO ENSURE SAFETY THIS FLUE KIT MUST BE INSTALLED AS OUTLINED IN THESE
INSTRUCTIONS AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR CODES.
WOOD FIRE AND FLUE CLEARANCES FROM THE COMBUSTIBLE WALLS MUST BE IN ACCORDANCE
WITH WOOD FIRE MANUFACTURER'S SPECIFICATIONS AND AS/NZS 2918:2001. THESE INSTALLATION
INSTRUCTIONS ARE FOR TESTED APPLIANCES ONLY.
CAUTION: MIXING FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE
DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS. WHERE SUCH
ACTION IS CONSIDERED, THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE.
CAUTION: IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE THAT THE INSTALLATION OF THIS FLUE
KIT COMPLIES WITH AS/NZS 2918:2001, THE APPLIANCE MANUFACTURERS SPECIFICATIONS FOR FLUE PIPE
SHIELD AND CEILING PLATE AND THAT THE RELEVANT BUILDING CODES ARE ADHERED TO.
BENDS AND EXTENSIONS TO THE LENGTH OF A FLUE SYSTEM ARE PERMITTED (AS/NZS 2918:2001 4.1).
1) Locate the wood fire in its proposed position and mark a point on the ceiling that is directly above the centre of the flue
spigot. Check that the location of the wood fire allows the OUTER GALV LINER to clear all structural roof timbers.
2) Cut a 250mm square hole in the ceiling. Directly above cut a hole in roof to accommodate OUTER GALV LINER.
3) Fit a timber frame around the ceiling. i.e. frames form a 250mm square aperture that allows air to circulate freely over the
OUTER GALV LINER surface.
4) Position the OUTER GALV LINER so that it is flush with the underneath of the ceiling and protrudes through the roof at
the required height. Note that AS/NZS 2918:2001 4.9 1(a) states," the FLUE PIPE shall extend no less than 4.6m above
the top of the floor protector". Refer to diagram A.
a) If the FLUE PIPE is within 3 metres of the ridge, the FLUE PIPE must protrude at least 600mm above the
ridge of the roof.
b) If the distance from the ridge is more than 3 metres, the FLUE PIPE must protrude at least 1000mm above
roof penetration.
c) The FLUE PIPE must be more than 3 metres from any nearby structure. Refer to diagram D.
Additional FLUE PIPE, OUTER GALV LINER and/or INNER GALV LINER may have to be added to ensure the following:
i) The correct minimum roof penetration height.
ii) Sufficient overall height to encase the FLUE PIPE which must extend a minimum of 4.6m from the floor protector.
Refer diagram A.
Note that the 200mm INNER GALV LINER should extend to be the same overall length as the 250mm OUTER LINER
and terminate at the flue cowl.
NB: Do not secure the OUTER GALV LINER SLIP EXTENSION onto the OUTER GALV LINER, as final adjustment
will be required when fitting COWL assembly. (See 11).

INSTALLATION INSTRUCTIONS

FLAT CEILING INSTALLATION
WALLTHERM
1
AIR
®
NOVEMBER 2016

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Summary of Contents for JAYLINE WALLTHERM AIR

  • Page 1: Installation Instructions

    WALLTHERM ® 150MM FREE STANDING WOOD FIRE FLUE KIT MKIII INSTALLATION INSTRUCTIONS WARNING: THIS FLUE KIT HAS BEEN MANUFACTURED IN ACCORDANCE WITH AS/NZS 2918:2001 AND TESTED TO APPENDIX F. TO ENSURE SAFETY THIS FLUE KIT MUST BE INSTALLED AS OUTLINED IN THESE INSTRUCTIONS AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR CODES.
  • Page 2 WALLTHERM ® 5) Fix an appropriate flashing around the OUTER GALV LINER to seal onto the roofing material. Refer to the manufacturer’s recommendations for the correct fitting. NB: On iron roofs, fixings such as metal angle brackets (40mm x 40mm) can be fitted under the flashing to securely fix the roof to OUTER GALV LINER (supplied). 6) Place the CEILING PLATE over the wood fire’s flue spigot, ensuring the folded edges are facing the ceiling. 7) Position the bottom length of the FLUE PIPE (crimped end downwards) into wood fire flue spigot.
  • Page 3 The Satin Black painted flue pipe can be touched up using only STOVE BRIGHT aerosol paint. The stainless steel pipe used in the Jayline MKlIl Flue Kit is warranted for five years from date of purchase to the initial purchaser, provided these installation instructions and the manufacturer’s instructions on how to operate the appliance are met.
  • Page 4 WALLTHERM ® SLOPING CEILING INSTALLATION The instructions for a sloping ceiling and a flat ceiling are the same except for the following: A) The 200mm Inner Liner, and the 250mm Outer Liner will need to be trimmed to the angle required to suit the ceiling (between 15-45 degrees). B) Fitted to the non swaged end of the 200mm Inner Liner are 3 x locating brackets. These will need to be removed and not used.
  • Page 5 WALLTHERM ® DIAGRAM A 150mm Free Standing Flue Kit Satin Black, 4.2 Metres MKIII (Kit Code: 302859) Manufactured by Retail Links Limited. This flue kit must be installed by a suitably qualified tradesperson or solid fuel heater installer and complies with AS/NZS 2918:2001. This kit may require additional components to complete the installation ROOF AND CEILING INSTALLATION ASSEMBLY LIST FIXED COWL 150mm...
  • Page 6 WALLTHERM ® DIAGRAM B POSITIONING LINERS AND CEILING PLATE 250mm Outer Liner THIS DIAGRAM IS SUITABLE FOR FLAT CEILINGS ONLY 200mm Inner Liner 150mm Flue Pipe The 250mm Outer Liner can be secured directly to timber framing at both the Ceiling and Roof penetration ends.
  • Page 7 WALLTHERM ® DIAGRAM C POSITIONING LINERS AND CEILING PLATE 250mm Outer Liner This diagram is suitable for sloping ceilings 15-45 degrees Framing Timber 200mm Inner Liner 150mm Flue Pipe The 250mm Outer Liner can be secured directly Ceiling Plate to timber framing at both with spacers the ceiling &...
  • Page 8 WALLTHERM ® DIAGRAM D – AS/NZS 2918:2001 MINIMUM HEIGHTS FOR FLUE SYSTEM 3000 more than 3000 3000 or less 3000 1000 min. if clear within 3000 of flue top increase as necessary until nothing within 3000 of flue top any nearby structure DIAGRAM 4 more than 3000 3000...
  • Page 9 WALLTHERM ® DIAGRAM OF 45° CEILING PLATE Hole cut for 45 degree ceiling Ceiling Plate required as tested NOVEMBER 2016...
  • Page 10 WALLTHERM ® FLUE KIT BLACK 4.2M MKIII Contents Include: • 2 x Flue Stainless Steel 150 x 1200mm (Black) • 1 x Flue Stainless Steel 150 x 1200mm • 1 x Flue Stainless Steel 150 x 600mm • 1 x Flue Galvanised Liner Combination (Inner: 200 x 1200mm / Outer: 250 x 1200mm) •...
  • Page 11 NOVEMBER 2016...