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JAYLINE IS550 Installation Instructions Manual

Zero clearance cabinet
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JAYLINE IS550
ZERO CLEARANCE CABINET
INSTALLATION INSTRUCTIONS
August 2014

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Summary of Contents for JAYLINE IS550

  • Page 1 JAYLINE IS550 ZERO CLEARANCE CABINET INSTALLATION INSTRUCTIONS August 2014...
  • Page 2 150mm diameter flue pipes, 200mm diameter inner liners and 250mm diameter outer liners. Deviation from this may alter the heaters performance and may nullify the Jayline warranty if the flue is excessively long or short. If in doubt, contact your Jayline dealer.
  • Page 3 The function of the ZC Cabinet is to enable the firebox to be installed into a timber framed wall, replacing a masonry chimney at a fraction of the cost. Unpack the items supplied and familiarise yourself with them. Supplied with the Jayline IS550 ZC Cabinet are: • 1 x Assembly & Installation instructions •...
  • Page 4 Step 4 – Preparing the wall opening / cavity Framing out – figures 5, 6, 7 &11 • All timber framing and cladding must comply to NZS: 3604 • If the enclosure is constructed to the full height of the room, and is fully open / vented into the ceiling cavity of the house, then the enclosure must be vented as per fig 3.
  • Page 5 Step 6 – Installing the Jayline IS550 ZC Cabinet • Please ensure the floor / base is flat and level for the ZC Cabinet to sit on. • Be sure to maintain the minimum air gap to combustibles inside the cavity as shown in fig 8.
  • Page 6 Step 7 – Flue System • Fit the 200mm / 250mm liner assembly stub central to the hole in the top of the ZC Cabinet using the self-tapping screws (supplied), and fix to the top of the ZC Cabinet. • When fitting the 150mm diameter S/S flue pipes, 200mm diameter Galv inner liners &...
  • Page 7 Figure 14 Floor Protector Requirements Height of top of floor Projection (mm) Projection (mm) protector above the From glass From 9mm Promina board exposed floor (mm) Remember the glass extends 80mm from the face of the 9mm Promina board...
  • Page 8 Figure 1 Figure 2 100mm 200mm 100mm AN AIR VENT OR VENTS ARE REQUIRED ON THE REAR OF THE ENCLOSURE AND MUST BE VENTED TO OUTSIDE AIR. THE BOTTOM EDGE OF THE LOWER VENT OR VENTS MUST BE NO MORE THAN 100mm ABOVE THE FLOOR AND HAVE A MINIMUM SURFACE AREA OF 10,000 SQ mm E.G.
  • Page 9 Figure 3 FALSE CHIMNEY VENTED THROUGH 150-350 CASING COVER Height to suit Cowl 150mm S/S Flue Pipe 25mm gap to vent false chimney 250mm Outer Liner 200mm Inner Liner 75mm Metal Flashing 275mm Minimum 200mm Non Combustible Top Plate e.g. 9mm Promina Board (or thermal equivalent) Minimum 25mm gap to combustible materials...
  • Page 10 Figure 4 FALSE CHIMNEY VENTED THROUGH SIDE VENT 150mm S/S Flue Pipe Height to suit Cowl 75mm 200mm Inner Liner 275mm Minimum 200mm Non Combustible Top Plate e.g. 9mm Promina Board (or thermal equivalent) Weather Proof Vent as close to top as possible 10,000 sq mm minimum e.g.
  • Page 11 FIGURE 5 FIGURE 6 645mm Minimum C L 545mm Minimum FIGURE 7 850mm Minimum FRAMING REQUIREMENTS AS PER NZS:3604 (SHOWING MINIMUM REQUIREMENTS)

  • Page 12: Minimum Clearance

    Figure 8 MINIMUM CLEARANCE 25mm TO COMBUSTIBLES MINIMUM CLEARANCE 25mm TO COMBUSTIBLES C L 365mm 80mm PLEASE CHECK FIG 14 FOR FLOOR PROTECTOR MEASURED FROM THE GLASS TO THE 9mm PROMINA BOARD PROJECTIONS/HEIGHT Figure 9 ALL OTHER CLADDING ABOVE OR BESIDE THE PROMINA BOARD CAN BE STANDARD MATERIALS 9mm PROMINA BOARD...
  • Page 13 Figure 10 DETAIL A SCALE 1 : 6 DETAIL B Figure 11 SCALE 1 : 6 2 X THERMAL INSULATION STRIPS 850mm MINIMUM ABOVE FLOOR PROTECTOR 750mm 1160mm MINIMUM ABOVE THE FLOOR PROTECTOR...
  • Page 14 Figure 12 1200mm 9mm Promina Board (or thermal equivalent) To be fitted to timber framing directly behind the fascia 1200mm 640mm 235mm 800mm 9mm Promina Board (or thermal equivalent) 2 layers required 620mm Fitted directly below the ZC Cabinet onto combustible surfaces...
  • Page 15 Figure 13 Mantle Requirements 150mm Maximum or heat shielding will be required 1137mm Minimum or heat shielding will be required IF HEAT SHIELDING IS REQUIRED, PLEASE REFER TO AS/NZS 2918:2001 990mm Minimum 100mm Maximum or heat shielding will be required...