Download Print this page

Kärcher HD 2.3/24 P Service Manual

Hide thumbs

Advertisement

SERVICE MANUAL
MODEL #
HD 2.3/24 P
HD 2.5/27 P
HD 3.0/30 P
HD 3.8/35 P
HD 3.5/40 P
PC3-24324
PC3-27324
PC3-30124
PC4-35324
PC4-40324
ORDER #
1.575-100.0
1.575-101.0
1.575-102.0
1.575-104.0
1.107-223.0
1.107-005.0
1.107-006.0
1.107-007.0
1.107-008.0
1.107-224.0
MODEL #
ORDER #
DB-232439
1.107-031.0
DB-252739
1.107-032.0
DB-303039
1.107-033.0
DB-383539
1.107-034.0
DB-354039
1.107-222.0
DG-232437
1.107-138.0
1.107-244.0
DG-252737
1.107-139.0
1.107-245.0
DG-303037
1.107-140.0
DG-383537
1.107-141.0
DG-354037
1.107-225.0
1.107-246.0
9.801-629.0

Advertisement

loading

  Summary of Contents for Kärcher HD 2.3/24 P

  • Page 1 SERVICE MANUAL MODEL # ORDER # MODEL # ORDER # HD 2.3/24 P 1.575-100.0 DB-232439 1.107-031.0 HD 2.5/27 P 1.575-101.0 DB-252739 1.107-032.0 HD 3.0/30 P 1.575-102.0 DB-303039 1.107-033.0 HD 3.8/35 P 1.575-104.0 DB-383539 1.107-034.0 HD 3.5/40 P 1.107-223.0 DB-354039 1.107-222.0 PC3-24324 1.107-005.0...
  • Page 3: Table Of Contents

    CONTENTS Exploded View ..................4 Exploded View Parts List ..............5-6 Specifications ................... 6 Gun and Wand Exploded View and Parts List ......... 7 LP3035G1 Pump Exploded View and Parts Lisst .........8-9 S.3 Pump Exploded View and Parts List ..........10-11 UU1 Unloader Exploded View and Parts List ........12 VBT Unloader Exploded View and Parts List.........
  • Page 4: Exploded View

    EXPLODED VIEW Pump for Pump Assy 3500 PSI Pump Assy w/E-Z Start w/ EZ Start for Models Valve for 3000 & 3500 4000 PSI Models PSI Models Pump Assy for 2400 & 2700 PSI Models CART SERIES • 9.801-629.0 • Rev. 07/17...
  • Page 5: Exploded View Parts List

    EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Engine, See Specifications Page 9.800-006.0 Label, HOT Pump, See Specifications Page 9.802-713.0 Bolt, 5/16" x 1-1/2", NC HH (2400, 2700 PSI Models) Unloader, See Specifications Page 9.802-727.0 Bolt, 3/8" x 1-3/4" Tap 9.804-025.0 Pump Protector, 1/4"...
  • Page 6: Specifications

    Pressure Nozzle Hose Pump Pump Unloader Engine Model (PSI) Size Part # Model Part # Part # Engine Part # HD 2.3/24 P 2400 8.711-722.0 KP2535G 8.923-785.0 8.754-696.0 GC160 (163cc) 9.802-316.0 HD 2.5/27 P 2700 8.711-722.0 KP2535G 8.923-785.0 8.754-696.0 GX200 (196cc) 9.802-317.0...
  • Page 7: Gun And Wand Exploded View And Parts List

    HOSE & SPRAY GUN EXPLODED VIEW HOSE & SPRAY GUN EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION Hose High Pressure, See Specifications page 6 8.754-769.0 MV925 GUN (HD & DG, Except 4000 PSI Models) 9.802-223.0 Gun, Sk2, 3/8" Inlet, Lance 22mm, Coupler (PC Models, Except 4000 PSI Models) 8.751-269.0 AL12 Eagle3 Trigger Gun (DB , Except 4000 PSI Models) 8.750-247.0...
  • Page 8: Lp3035G1 Pump Exploded View And Parts Lisst

    LP3035G1 PUMP EXPLODED VIEW 8.923-759.0 LP3035G1 8.923-773.0 HP3035G1 8.923-787.0 KP3035G1 8.923-801.0 SP3035G1 TORQUE SPECS Item # Ft.-lbs LP3035G1 PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION PART NO. DESCRIPTION ITEM 8.754-841.0 Crankcase 8.707-262.0 Plug, Brass G3/8 8.754-846.0 O-ring Ø1.78 X 72.75 See Kits Below Valve Seat See Kits Below Plunger Oil Seal See Kits Below Valve Plate...
  • Page 9 LP3035G1 PUMP EXPLODED VIEW ITEM PART NO. DESCRIPTION 9.803-244.0 Screw 89.803-217.0 Washer 9.803-216.0 Washer 8.752-824.0 Screw, M6 x 20 9.803-218.0 Washer, 6 mm 8.754-864.0 Flange, Engine 8.754-855.0 Bolt, Plunger 8.754-092.0 Spacer, Copper 8.754-849.0 Plunger, 14 mm 9.803-962.0 Spacer, Copper 8.754-827.0 Plunger Rod 9.803-965.0 Connecting Rod Pin...
  • Page 10: Pump Exploded View And Parts List

    S.3 PUMP EXPLODED VIEW 8.751-195.0 KS4040GR.3 8.751-194.0 KS3540GR.3 8.751-177.0 LS4040GR.3 8.751-176.0 LS3540 GR.3 8.751-184.0 HS4040GR.3 8.751-183.0 HS3540GR.3 8.921-766.0 SS3540GR.3 TORQUE SPECS Item # Ft.-lbs S.3 PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.751-217.0 Crankcase 8.717-225.0 O-Ring Ø...
  • Page 11 S.3 PUMP EXPLODED VIEW PARTS LIST (CONT.) ITEM PART NO. DESCRIPTION See Kit Below O-Ring Ø1.78x5.28 See Kit Below Teflon Ring 8.751-225.0 Plunger Rod 8.751-228.0 Connecting Rod Pin 9.803-158.0 Connecting Rod 9.803-218.0 Spring Washer 9.803-238.0 Connecting Rod Screw 8.933-016.0 O-Ring 2.62 x 126.67 8.751-229.0 Crankcase Cover 9.803-197.0...
  • Page 12: Uu1 Unloader Exploded View And Parts List

    UU1 UNLOADER EXPLODED VIEW 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER (SPARE) UU1 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY 9.149-006.0 Sliding Connector Guide 8.751-394.0 Piston Housing O-Ring Backup A, D Piston C, D 6 x 1.45 x 1.68 Piston O-Ring Back Up...
  • Page 13: Vbt Unloader Exploded View And Parts List

    VBT UNLOADER EXPLODED VIEW 8.754-696.0 UNLOADER, VBT BANJO 1/2M 3/8M, 3000PSI (SPARE) VBT UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY 8.754-929.0 Stem 9.803-914.0 Seal Washer 1/2) 9.803-912.0 Backup Ring 8.754-937.0 Bypass Manifold 8.754-930.0 O-ring, Ø2.62 x 6.02 9.802-892.0 Outlet Connector 3/8 MPT 8.730-882.0 Stem Connector...
  • Page 14: Troubleshooting

    TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Insufficient water supply. Closed Use larger garden hose; clean inlet water PRESSURE faucet. Inlet hose kinked screen. Open faucet. Clogged inlet hose strainer Check plumbing system for leaks. Re-tape leaks with Teflon tape. Faulty or improperly adjusted Adjust unloader for proper pressure.
  • Page 15 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION ENGINE Not enough gas or engine oil Fill tank with gas. Check oil level. OPERATES FOR Vapor lock developed by heat Keep gas tank full to avoid vapor locking. 15 MIN. THEN of day STOPS Obstruction in fuel filter Clean or replace fuel filter.
  • Page 16: Preventative Maintenance

    PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa- tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance.
  • Page 17 Form # 9.801-629.0 • Revised 07/17 • Printed in U.S.A. or Mexico...