Duluth Forge FDLR24-1 Owner's Operation And Installation Manual
Duluth Forge FDLR24-1 Owner's Operation And Installation Manual

Duluth Forge FDLR24-1 Owner's Operation And Installation Manual

Vent-free gas log chassis

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VENT-FREE GAS LOG
CHASSIS
OWNER'S OPERATION AND
INSTALLATION MANUAL
PFS
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable va-
pors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a quali-
fied installer, service agency or the gas supplier.
WARNING: This appliance is equipped for Natural and
Propane gas. Field conversion is not permitted other than
between natural or propane gases.
Questions, problems, missing parts? Before returning to your retailer, call
our customer service department at 1-855-607-6557, 8:00 am - 4:30 pm EST,
Monday through Friday or email info@factorybuysdirect.com
®
US
MODELS
FDLR24/30-1

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Do you have a question about the FDLR24-1 and is the answer not in the manual?

Questions and answers

Randy
January 22, 2025

Our flames are higher than 8 inches above the logs. How do we adjust the height

1 comments:
Mr. Anderson
May 14, 2025

To adjust the flame height on a Duluth Forge FDLR24-1, follow these steps:

1. Observe the burner flame pattern. A correct pattern should have a steady blue flame approximately 3"–6" above the top of the logs.
2. If the flame shows yellow tipping or is more than 8" above the logs, it may indicate improper combustion or blocked primary air holes.
3. Turn off the heater before making any adjustments.
4. Inspect and clean the primary air holes at the burner entrance if they are blocked with dust or lint.
5. Refer to the troubleshooting section for further guidance if the flame pattern remains incorrect.

Direct flame height adjustment procedures are not specified, but ensuring proper air flow and burner cleanliness helps maintain correct flame height.

This answer is automatically generated

Fran
January 16, 2025

Where do you put the remote control receptor in the fireplace?

1 comments:
Mr. Anderson
February 3, 2025

The remote control receptor should be placed at least 5 feet away from the remote control during the learning process.

This answer is automatically generated

Stephen McCormick
March 31, 2025

INSALLATION OF 4 AA batteries were

1 comments:
Mr. Anderson
March 31, 2025

To install 4 AA batteries in the Duluth Forge FDLR24-1 remote receiver:

1. Remove the battery cover on the receiver.
2. Insert four AA size alkaline batteries into the receiver as shown on the box or diagram.
3. Ensure proper polarity when inserting the batteries.
4. Connect the red and black wires from the solenoid valve to the receiver: red to red, black to black.

This answer is automatically generated

Mike
January 31, 2025

How do I to adjust the flame height? One side is much higher than the other. No blockage by any of the logs.

User image 679cc84f45666

Summary of Contents for Duluth Forge FDLR24-1

  • Page 1 MODELS FDLR24/30-1 VENT-FREE GAS LOG CHASSIS OWNER’S OPERATION AND INSTALLATION MANUAL ® WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. — Do not store or use gasoline or other flammable va- pors and liquids in the vicinity of this or any other appliance.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety ............3 Operation ..........20 Qualified Installing Agency ......4 Inspecting Burners........24 Specifications ..........5 Care And Maintenance ......25 Product Features ........5 Troubleshooting ........26 Product Identification ......... 5 Parts ............30 Local Codes..........6 Replacement Parts ........
  • Page 3: Safety

    SAFETY WARNING: Any change to IMPORTANT: Read this owner’s manual carefully and completely this heater or its controls can before trying to assemble, op- be dangerous. erate, or service this heater. WARNING: Do not allow fans Improper use of this heater can to blow directly into fireplace.
  • Page 4: Qualified Installing Agency

    SAFETY 1. Do not place Propane/LP supply tank(s) 10. Operating heater above elevations of inside any structure. Propane/LP supply 4,500 feet could cause pilot outage. tank(s) must be placed outdoors. 11. To prevent performance problems, do 2. This heater shall not be installed in a not use propane/LP fuel tank of less than bedroom or bathroom.
  • Page 5: Specifications

    SPECIFICATIONS Models FDLR24/30-1 Gas Type Natural Gas Propane Gas Ignition Electronic Piezo Ignitor Electronic Piezo Ignitor Input Rating 33,000 Btu/Hr 33,000 Btu/Hr Manifold Pressure 4" W.C. 9" W.C. Inlet Gas Pressure* (inches Maximum 9" Maximum 14" of water) (*for purposes of Minimum 5"...
  • Page 6: Local Codes

    LOCAL CODES Install and use heater with care. Follow all State of Massachusetts: The installation local codes. In the absence of local codes, must be made by a licensed plumber or use the latest edition of The National Fuel gas fitter in the Commonwealth of Mas- Gas Code, ANSI Z223.1/NFPA 54*.
  • Page 7: Air For Combustion And Ventilation

    AIR FOR COMBUSTION AND VENTILATION WARNING: This heater shall WARNING: This heater shall not be installed in a room or not be installed in a confined space space unless the required vol- or unusually tight construction ume of indoor combustion air unless provisions are provided is provided by the method de- for adequate combustion and...
  • Page 8 AIR FOR COMBUSTION AND VENTILATION VENTILATION AIR Ventilation Air From Inside Building Ventilation Air From Outdoors Provide extra fresh air by using ventilation This fresh air would come from an adjoining grills or ducts. You must provide two perma- unconfined space. When ventilating to an nent openings: one within 12"...
  • Page 9: Installation

    INSTALLATION NOTICE: This heater is intended WARNING: Never install the for use as supplemental heat. heater Use this heater along with your • in a bedroom or bathroom primary heating system. Do not • in a recreational vehicle install this heater as your pri- •...
  • Page 10: Combustible Materials

    INSTALLATION CLEARANCES TO Minimum Noncombustible Material Clearances COMBUSTIBLES If Not Using Mantel WARNING: Maintain the Note: If using a mantel, proceed to If Using minimum clearances. If possible, Mantel. If not using a mantel, follow the infor- mation below. provide greater clearances from You must have noncombustible material(s) floor, ceiling, and adjoining wall.
  • Page 11: Mantel Clearances

    INSTALLATION If Using Mantel at least 8" up. If noncombustible material is less than 12", you must install the fireplace You must have noncombustible material(s) hood accessory. Even if noncombustible above the fireplace opening. Noncombustible material is more than 12", you may need the materials (such as slate, marble, tile, etc.) hood accessory to deflect heat away from must be at least 1/2"...
  • Page 12: Installing Heater Base Assembly

    INSTALLATION FLOOR CLEARANCES A. If installing appliance on the floor level, B. If combustible materials are less than 14" you must maintain the minimum distance to the fireplace, you must install appliance of 14" to combustibles (see Figure 8). at least 5" above the combustible flooring (see Figure 9).
  • Page 13 INSTALLATION GAS SELECTION Access Regulator from Back of Log Set This appliance is factory Insert Gas Fitting Insert Gas Fitting preset for propane/LP gas. for Propane/LP Gas for Natural Gas No changes are required for connecting to propane/LP. Only a qualified installer or service technician can perform gas selec- tion and connecting to gas supply.
  • Page 14 INSTALLATION 2. Apply thread sealant to the threads on Use only the cap supplied on the the connection fitting. While pushing in, regulator. Do not use an off the rotate the fitting clockwise until the threads shelf pipe plug. This can damage engage the regulator.
  • Page 15 INSTALLATION CONNECTING TO GAS SUPPLY WARNING: A qualified ser- CAUTION: For natural gas, vice technician must connect check your gas line pressure heater to gas supply. Follow all before connecting heater to gas local codes. line. Gas line pressure must be no greater than 9"...
  • Page 16 INSTALLATION Typical Inlet Pipe Diameters Install sediment trap in supply line as shown Use 3/8" black iron pipe or greater. Installa- in Figure 14. Place sediment trap where it is tion must include an equipment shutoff valve, within reach for cleaning. Place sediment trap union, and plugged 1/8"...
  • Page 17: Checking Gas Connections

    INSTALLATION CHECKING GAS CONNECTIONS WARNING: Never use an open WARNING: Test all gas piping flame to check for a leak. Apply and connections, internal and a noncorrosive leak detection external to unit, for leaks after fluid to all joints. If bubbles form, installing or servicing.
  • Page 18: Installing Logs

    INSTALLATION PRESSURE TESTING HEATER GAS CONNECTIONS 1. Open equipment shutoff valve (see Figure 18, page 17). Apply a noncorrosive leak 16, page 17). detection fluid to all joints. Bubbles form- ing show a leak. 2. Open main gas valve located on or near gas meter for natural gas or open pro- 5.
  • Page 19 INSTALLATION INSTALLING REMOTE RECEIVER The remote receiver operates on four AA size 1. Remove battery cover on receiver as batteries (included). Use ALKALINE batteries shown on the box. Install four AA size for longer battery life and maximum micropro- batteries into receiver, (see Figure 21). cessor performance.
  • Page 20: Operation

    OPERATION FOR YOUR SAFETY READ BEFORE LIGHTING not use any phone in your building. WARNING: If you do not fol- • Immediately call your gas supplier low these instructions exactly, a from a neighbor’s phone. Follow the fire or explosion may result caus- gas supplier’s instructions.
  • Page 21: To Turn Off Gas To Appliance

    OPERATION 8. Be sure the slide switch on the front of the 11. If heater will not operate, follow the instruc- receiver box is in the ON position. tions To Turn Off Gas To Appliance, and call your service technical or gas supplier. 9.
  • Page 22: Remote Control System

    OPERATION REMOTE CONTROL SYSTEM Programming the Remote and Receiver Key Settings The remote and receiver must be “learned” ON - Operates unit to on position, manually to one another. operated solenoid ON. To prepare the receiver box for learning, use OFF - Operates unit to off position, manually a pen or small screwdriver to gently press operated solenoid OFF.
  • Page 23 OPERATION Setting°F/°C Scale 2. Press and hold the SET key until the de- The factory setting for temperature is °F. To sired set temperature is reached. The LCD change this setting to °C, press the ON key screen set numbers will increase from 45° and the OFF key on the remote control at the to 99°...
  • Page 24: Inspecting Burners

    INSPECTING BURNERS IMPORTANT: Owner’s should check pilot flame pattern and burner flame pattern often. Incorrect flame patterns indicate the need for cleaning (see Care and Maintenance, page 25) or service. WARNING: Only a qualified service person should service and repair heater. This includes maintenance requiring replacement or alteration of components.
  • Page 25: Care And Maintenance

    CARE AND MAINTENANCE WARNING: Turn off heater and let cool before servicing. CAUTION: You must keep control areas, burner, and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualified service techni- cian.
  • Page 26: Troubleshooting

    CARE AND MAINTENANCE ODS/PILOT Ignitor Use a vacuum cleaner, pressurized air, or a Natural Gas Thermocouple Electrode small, soft bristled brush to clean. Burner Propane/LP A yellow tip on the pilot flame indicates dust Gas Burner and dirt in the pilot assembly. There is a small pilot air inlet hole about 2"...
  • Page 27 TROUBLESHOOTING Problem Possible Cause Corrective Action Using natural gas and Inlet pressure exceeds 9" WC. Bypass pressure switch. See pilot will not light. instructions below. Pressure Switch The entire gas delivery piping including con- When using natural gas (NG), there is a pres- nections inside the heater should be leak sure switch that acts to turn off the gas flow to tested by the qualified installer.
  • Page 28 TROUBLESHOOTING Problem Possible Cause Corrective Action ODS/pilot lights but flame 1. Control knob is not fully 1. Press in control knob fully. goes out when control pressed in. knob is released. 2. Control knob is not pressed 2. After ODS/pilot lights, keep in long enough.
  • Page 29 TROUBLESHOOTING Problem Possible Cause Corrective Action Slight smoke or odor 1. Residues from manufactur- 1. Problem will stop after a few during initial operation. ing process. hours of operation. Heater produces a whis- 1. Turning control knob to high 1. Turn control knob to low tling noise when burner position when burner is cold.
  • Page 30: Parts

    PARTS MODELS FDLR24/30-1 This list contains replaceable parts for your heater. When ordering replacement parts, follow the instructions listed under Replacement Parts on page 31 of this manual. TEMP ITEM PART # DESCRIPTION Grate Assembly Burner Assembly PIMDN1-01 Ignitor 24EDC1002-01 Ignitor Bracket RVD88-YJ “Y”...
  • Page 31: Replacement Parts

    REPLACEMENT PARTS Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty. PARTS UNDER WARRANTY Contact authorized dealers of this product. • Model and serial number of your heater If they can’t supply original replacement •...
  • Page 32: Warranty

    WARRANTY KEEP THIS WARRANTY Model _______________________________ Serial No. ____________________________ Date Purchased _______________________ Keep receipt for warranty verification. REGISTER YOUR PRODUCT AT WWW.FACTORYBUYSDIRECT.COM FACTORY BUYS DIRECT LIMITED WARRANTIES New Products Standard Warranty: Factory Buys Direct warrants this new product and any parts thereof to be free from defects in material and workmanship for a period of one (1) year from the date of first purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with Factory Buys Direct’s warnings and instructions.

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