heat-timer Mini-MOD-CNC Installation And Operation Instructions Manual

Condensing / non-condensing control
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InstallatIon and operatIon InstructIons
Mini-Mod-cnc & extension
condensIng / non-condensIng control
for HydronIc HeatIng systeMs
patent pendIng
E
G
ENCLOSED
ENERGY
I
MANAGEMENT
EQUIPMENT
99RA
Comm
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
99RA
PWR
E
K
F
L
G
M
H
N
I
O
J
L N
1 2
3 4
5 6
7 8
9 10
11 12
13 14
the Mini-Mod-cnc is strictly an operating control. It cannot be used as a limit
control. all boilers must have all safety and limit controls required by code. It is the
responsibility of the installer to verify that all the safety and limits are working properly.
Extension Module
Full Modulation Sequencing Extension
K
F
L
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
M
H
N
FOR ALL CIRCUITS
INPUT RATINGS:
O
J
P
115VAC 60Hz, 12VA MAX
Use Copper Conductors Only.
Power
CAUTION:
Risk of Electric Shock.
More than one disconnect switch may be required
to de-energize the equipment before servicing.
Ext A
Ext B
E
K
F
L
G
M
H
N
I
O
J
P
P
CUR / VLT
CUR / VLT
CUR / VLT
CUR / VLT
CUR / VLT
CUR / VLT
GND
mA
VLT
GND
GND
mA
VLT
GND
GND
mA
VLT
GND
GND
mA
VLT
GND
mA
VLT
GND
GND
mA
VLT
15
16
17
16
18
19
20
21
19
22
23
24
22
25
26
27
28
29
30
16
31
32
this control must be installed by a licensed electrician.
SYSTEM
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
A
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
B
INPUT RATINGS:
115VAC 60Hz , 12VA MAX
C
USE COPPER CONDUCTORS ONLY
D
ENCLOSED
ENERGY
CAUTION
: RISK OF ELECTRIC SHOCK
MANAGEMENT
More than one disconnect switch may be required
EQUIPMENT
99RA
to de-energize the equipment before servicing.
PROGRAM
EXTENSION
MODULE
RS-485
WarnIng
Mini-MOD-CNC
Condensing / Non-Condensing Control
25
o
145
o
OD=
F
SYS=
F
<<A>>
B
<C>
D
100%
52%
---
---
DO NOT APPLY ANY VOLTAGE
RUN
TO INPUT TERMINALS

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Summary of Contents for heat-timer Mini-MOD-CNC

  • Page 1 13 14 WarnIng the Mini-Mod-cnc is strictly an operating control. It cannot be used as a limit control. all boilers must have all safety and limit controls required by code. It is the responsibility of the installer to verify that all the safety and limits are working properly.
  • Page 2: Table Of Contents

    Heat-Timer Corp. contents Mini-Mod-cnc overview Setting the Control to Factory Defaults..20 ... 3 operating Menu sequence Mini-Mod-cnc layout ..21 .
  • Page 3: Mini-Mod-Cnc Overview

    Condensing Group will be the lag group. Basically, the Mini-MOD-CNC will allow the condensing group of boilers to operate as along as the Target Temperature is below the Switching Set Point. See "Switch Set Point" on page 16. During that period, if additional output boilers are needed, the Mini-MOD- CNC will energize the non-condensing boilers to meet the load.
  • Page 4: Mini-Mod-Cnc Layout

    Each is wired in series Sensors, no Polarity is observed. with each boiler's limit circuit. Prove terminals must be connected for the Mini-Mod-CNC to operate the boilers. System Output controls Four modulation outputs can be 0-5V, Connect Extension panels to pumps, valves, or other 0-10V, 1-5V, 2-10V, or 4-20ma.
  • Page 5: Mini-Extension Layout

    Mini-MOD-CNC & Mini-Extension Installation Manual MInI-extensIon layout Extension Selection Switch to determine Stage letters and LED colors. Ext-A Stages E - J and all LEDs are Green Ext-B Stages K - P and all LEDs are Red LED indicates the This switch is covered with the Wiring Enclosure.
  • Page 6: Features

    Then, the Mini-MOD-CNC will start the next boiler and so on. Moreover, the Mini-MOD-CNC allows for a parallel mode that can modulate several boilers together as a one large boiler. This mode is useful when used with condensing boilers as they run more efficient at lower modulation.
  • Page 7: Outdoor Reset Concept

    Reset Ratio of 1.00 (OD):2.00 (SYS). This means that for each degree the outdoor temperature dropped the water temperature will increase 2 degrees. The Mini-MOD-CNC has a full range of Reset Ratios to match any buildings heat loss characteristics.
  • Page 8: Make Sure You Have The Right Control

    • This feature lets the Mini-MOD-CNC run the SYS relay for a longer period after the boilers have been turned off. When this relay is used to control a pump, it helps in dissipating the excess heat from the boilers combustion chamber.
  • Page 9: Installation

    • T he Enclosure Display Module: contains the display, buttons, LEDs and electric wiring terminals. It has two screws to hold it to the base. A program configuration switch, used to adjust Mini-MOD-CNC settings, is placed above the terminals. This switch is enclosed with the enclosure wiring cover for security.
  • Page 10: Install The Sensors

    • The sensor must be located where it sees the output of all the boiler stages. If alert a boiler is piped so that the sensor does not see its output, the Mini-MOD-CNC Strap-On Heating System Sensor will not sequence the boilers correctly.
  • Page 11: Wiring

    "Shutdown/Tstat/Setback Mode" on page 19. This will provide the user with an adjustable Day/Night Schedule. See "Day/Night Schedules" on page 28. • The Shutdown feature can be used whenever it is desirable to turn off the Mini-MOD-CNC stage outputs from a remote location or another controller (i.e. EMS input).
  • Page 12: Wiring The Prove

    INPUT RATINGS: <<A>> 115VAC 60Hz , 12VA MAX • If the PROVE input is open on a call for heat, the Mini-MOD-CNC will enable only the System Output. All boiler 100% USE COPPER CONDUCTORS ONLY outputs will be off when the PROVE input is open.
  • Page 13: Wiring The Boilers

    • The Mini-Extension can operate up to six 4-20 mA modulating motors. • The Mini-MOD-CNC and the Mini-Extension sources 24VDC excitation voltage for the 4-20mA signal. • Wire the (-) from the modulating motor to the boiler terminal on the Mini-MOD-CNC marked (GND). That is for ENCLOSED...
  • Page 14: Connecting To The Mini-Extension Panels

    MInI-extensIon panels • The Mini-MOD-CNC is equipped with a 6-pin phone socket (RS485) to connect to extension panels and . The Mini-Extension is equipped with two 6-pin phone sockets to connect to Mini-MOD-CNC and an additional Mini-Extension.
  • Page 15: Startup Menu Sequence

    BACK SAVE ▲ ▼ BACK SAVE To be able to change the Mini-MOD-CNC settings the Program/Run Switch must Page 20 be set to Program. The switch is located --- SENSOR FAULT --- under the Enclosure Wiring Cover for All Off security.
  • Page 16: Startup Settings

    To be able to change the Mini-MOD-CNC settings the Program/Run Switch must be set to Program. The switch is located under the Enclosure Wiring Cover for security. The Enclosure PROGRAM Wiring Cover can be secured using a lock.
  • Page 17: Switch Differential

    Switch Set Point for the complete Switch Delay before the switching of the lead group could take effect. • Note that if the Switch Delay was set to 0.0 hours, the Mini-MOD-CNC will utilize it built- in delays. These delays vary between 3 to 15 minutes based on the Boiler Types used.
  • Page 18: Modulating Boiler Settings

    • If either of the Condensing or Non-Condensing Boiler Groups was set to Modulating as 0-5v 2-10v the Boiler Type, the Mini-MOD-CNC will offer the capability of controlling a variety of 1-5v modulating signals. Each boiler can be configured to have a different modulating signal.
  • Page 19: Sequencing Boiler Settings

    Adjustable from 140ºF/ 60ºC to 200ºF/ 93ºC Default: 180ºF/ 82ºC Button: MENU/<System Startup>/../DHW Set Point ▲ ▼ BACK SAVE • On a DHW call, the Mini-MOD-CNC will raise the target to the DHW Set Point until the DHW call expires. sHutdoWn/tstat/setBack Mode - SETBCK/SHUTDOWN - Shutdown Input, Tstate Input, Setback Input Default: Shutdown Input Shutdown/Disable Button: MENU/<System Startup>/../Setback\Shutdown...
  • Page 20: Boost Mode

    However, a call for DHW will bring the boilers on. • When Setback is selected, the External Signal option will switch the Mini-MOD-CNC to Setback mode when terminals 31 and 32 are shorted. This allows an external device or control to provide the setback signal. No scheduling or boost menu options will be available with Setback.
  • Page 21: Operating Menu Sequence

    Mini-MOD-CNC & Mini-Extension Installation Manual operatIng Menu sequence Page 22 ----- SEASON ----- -------- SETTINGS ---- Winter Season Winter Summer System Target 140 F SYS= <System Settings> ▲ ▼ BACK SAVE <Maintenance> <<A>> Page 22 <Histories> <System Startup> -- SYSTEM TARGET -- STAGE ◄...
  • Page 22: Operating Settings

    Winter. season is over. If you do so, the • When the heating season is over, it is a good practice to switch the Mini-MOD-CNC to battery will run down and will With a -2 Reset cur Summer setting.
  • Page 23: Outdoor Cutoff Temperature

    (Note: The lowest water temperature the Mini-MOD-CNC will circulate is 70°F. If the Outdoor Cutoff is turned ON and the Season is set to Winter, the Mini-MOD-CNC will circulate at least 70°F water even in the hottest of weather.) In the OFF position, the system pump will always be off and all burner stages will be off.
  • Page 24: System Settings

    Adjustable from 0F°/0C° to 75F°/42C° Default: 0F°/0C° Button: MENU/<System Settings>/Setback • The Setback feature can be used to provide the Mini-MOD-CNC with a lower temperature ------- SETBACK ------- Set Point when less load is required. • The lower Set Point will appear on the main display indicating this condition.
  • Page 25: Lead Boiler Rotation

    SAVE • In these conditions, the system might require less output than the lowest lead Stage. When the Mini-MOD-CNC brings on the Lead Stage, the Set Point is quickly exceeded, and the Mini-MOD-CNC turns the Lead Stage off. • To prolong the run time during this type of condition, use the Last Stage Hold setting to let the system temperature exceed the Set Point by the number of degrees selected.
  • Page 26: Operating Modulating Boiler Settings

    • The display will show a percent that is equal to the Ignition % for the stage in Soft-Off delay. That number will blink for the Soft-Off delay period. • If during the Soft-Off delay period the Mini-MOD-CNC needed that stage to turn back on, the stage will be released from the Soft-Off delay and resume normal operation.
  • Page 27: Operating Staging Boiler Settings

    ▼ BACK SAVE • After the Mini-MOD-CNC turns on a stage trying to meet a set point, it will not turn on another stage until the Reaction Time has elapsed. -- REATION TIME -- • To determine the optimum time, start with a hot system. Then, turn on a single stage and 2 min calculate how long it takes until the system begins to respond to that stage.
  • Page 28: Day / Night Schedule

    BACK SAVE BACK SAVE <Histories> Mini-MOD-CNC will then raise the calculated water temperature by the Setback amount. Using the previous example, at 5:30AM <System Startup> BACK SAVE <System Startup> the Mini-MOD-CNC will raise the calculated water to 170˚F = (150˚F + 20˚F) until 6:00AM.
  • Page 29: System & Outdoor Sensor Trim

    DO NOT use the Output Trim for a Stage unless it is absolutely necessary. Test burner operation and modulation output matching after adjusting the Output Trim. confIguratIon v1.00, Reset Button: MENU/<Maintenance>/<Configuration> Outdoor, Non-HeavyLoad • This menu option provides a consolidated view of the Mini-MOD-CNC's Startup and Stage Switch:150F,5F,0.5Hr c:mod, 2,Normal settings. nc:mod, 2,Normal Shuitdown/Disable...
  • Page 30: Display

    Boiler lowest firing stage is active. The boiler Mode is set to either Auto or Standby. dIsplay Messages The Mini-MOD-CNC display layout reserved the second line for message indications. The following is a list of the most common Message Display Line information: •...
  • Page 31: Boiler Stage Settings

    120VAC, 6A RESISTIVE differently if desired. <Prev Stage> 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS • If the boilers are not set up properly, the Mini-MOD-CNC operation may appear to be <Next Stage> INPUT RATINGS: Copy Settings erratic. 115VAC 60Hz , 12VA MAX •...
  • Page 32: Ignition

    However, the Modulation Start % should still be set correctly, because it will be valid when modulation is decreasing. • Heat-Timer suggests that when Parallel is selected as the Modulation Mode to set the Modulation percent equal to or slightly higher than double the Ignition %.
  • Page 33: Troubleshooting

    17264 Messages" on page 30. • P rove - Even though, the system relay may be energized, the Mini-MOD-CNC will not energize 14985 and stage relays unless the Prove is shorted. See "Display Messages" on page 30 and "Wiring the 13040 Prove"...
  • Page 34: Direct Heating Piping Diagram

    Building Heating Loop system: The Mini-MOD-CNC operates 2 modulating boilers and 2 On/Off Boilers. The boilers are piped in Reverse Return on the primary loop. The System output is controlling the System Pump. Heat-Timer Corp. is aware that each installation is unique. Thus, Heat-Timer Corp. is not responsible for any installation related to any electrical or plumbing diagram generated by Heat-Timer Corp.
  • Page 35: Direct Heating Wiring Diagram

    Mini-MOD-CNC & Mini-Extension Installation Manual ModulatIng and sequencIng BoIlers dIrect HeatIng WIrIng dIagraM Mini-MOD-CNC Condensing / Non-Condensing Control SYSTEM OUTPUT RATINGS: 120VAC, 6A RESISTIVE SYS= 1A PILOT DUTY, 15A TOTAL FOR ALL CIRCUITS two 4-20ma Modulating INPUT RATINGS: <<A>> <C>...
  • Page 36: Warranty

    WARRANTIES AND LIMITATIONS OF LIABILITY AND DAMAGE: Heat-Timer Corporation warrants that it will replace, or at its option, repair any Heat-Timer Corporation manufactured product or part thereof which is found to be defective in material workmanship within one year from the date of installation only if the warranty registration has been properly filled out and returned within 30 days of the date of installation.
  • Page 37: Index

    Mini-MOD-CNC & Mini-Extension Installation Manual Index Boost Mode ............. 20 CNC Overview.
  • Page 38 Heat-Timer Corp. Lag Boiler ............. . 25 Lag Delay .
  • Page 39 Mini-MOD-CNC & Mini-Extension Installation Manual Staging Mode ............19 Standby .
  • Page 40: Specifications

    ..1 Amp inductive (1/8HP), 6Amp resistive at 120 VAC 60 Hz, 15A total for all circuits Connection to Mini-MOD-CNC and another extension: . . Two RS485 connections using phone style cable (Cable is provided) 20 new dutch lane, fairfield, nJ 07004 973-575-4004 • fax 973-575-4052 • http://www.Heat-timer.com...

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