Related Manuals for Victaulic FireLock I-800
Summary of Contents for Victaulic FireLock I-800
- Page 1 I-800 ® VICTAULIC FIRELOCK CPVC SPRINKLER SYSTEM PRODUCTS DESIGN AND INSTALLATION MANUAL...
-
Page 2: Table Of Contents
Installations Incorporating Victaulic FireLock CPVC Sprinkler System Products and Victaulic Model V2502 or Viking Coin™ (VK900) Specific Application Sprinklers....... 52 Appendix B –... -
Page 3: Purpose Of This Manual
PURPOSE OF THIS MANUAL This manual is intended for use by specifiers, installers, and users in the selection, design, installation, and inspection of Victaulic FireLock CPVC Piping Systems for Fire Protection Service. Due to the critical safety and loss prevention uses of such systems, all information contained herein is considered vital to obtain proper system performance and must be read and understood carefully before starting the installation. -
Page 4: Installer Safety Instructions
These instructions contain important information. If you need additional copies, or if you have any questions about the safe installation and use of this system, contact Victaulic Company, P.O. Box 31, Easton, PA 18044- 0031 USA, Telephone 800-PICK-VIC or 800-742-5842. -
Page 5: Introduction
A wet piping system contains water and is connected to a water supply system so that the water will discharge immediately when the sprinkler activates. • Victaulic FireLock CPVC Sprinkler System Products must never be used in a system that uses compressed air or other gases. -
Page 6: Helpful Information - English And Metric Conversion Chart
The following chart is a guideline for converting English and metric mea- surements. The English measurements, given throughout this manual, are the actual values. It is important that accurate metric conversions are made to ensure proper installation of Victaulic FireLock CPVC Sprinkler System Products. Convert U.S. to Metric Convert Metric to U.S. -
Page 7: Handling And Storage
• For outdoor storage, fittings must be stored in the original shipping containers, and pipe must be covered with a non-transparent material. • DO NOT install Victaulic FireLock CPVC Sprinkler System Products that have been damaged during handling or storage. -
Page 8: One-Step Solvent Cement
23, for more information. DANGER • Before using Victaulic Style #899 FireLock CPVC One-Step Solvent Cement, refer to ASTM-F402-93, “Standard Practice for Safe Handling of Solvent Cements, Primers, and Cleaners Used for Joining Thermoplastic Pipe and Fittings.” In addition, refer to the solvent cement Material Safety Data Sheet (MSDS) and the solvent cement can label for important information. -
Page 9: Residential Occupancies
NOTICE • Victaulic FireLock CPVC Sprinkler System Products CANNOT be installed in spaces defined by NFPA 13 as combustible, concealed spaces that require sprinklers, unless the space is protected by sprinklers that are specifically Listed for the application. -
Page 10: Exposed Installations
I-800 Exposed Installations: Victaulic FireLock CPVC Sprinkler System Products are UL Listed for use in installations without protection (exposed), with the following restric- tions: • Exposed CPVC Fire Sprinkler piping is installed below a smooth, flat, horizontal ceiling construction utilizing UL Listed support devices. -
Page 11: Extended Coverage Sprinklers
• The end-use application is limited to unobstructed construction only. • Solvent cemented joints may be made with Victaulic Style #899 FireLock CPVC One-Step Solvent Cement or any of the solvent cement products listed on page 20 of this manual. -
Page 12: Combustible Attic Installations With Specific-Application Sprinklers
CPVC pipe and fittings are used only to feed the wet sprinkler system below the ceiling. According to the guidelines found in TFP6-1.0, Victaulic FireLock CPVC pipe must be covered by 6 inches minimum of non-combustible insula- tion that extends 12 inches on each side of the pipe centerline (when protected above with Specific Application Attic Sprinklers). -
Page 13: Combustible Concealed Installations With Specific-Application Sprinklers
Unfinished Basements with Exposed, Solid- Wood Joist Installations: NOTICE • Use of Victaulic FireLock CPVC Sprinkler System Products is limited to basements where the quantity and combustibility of contents is low and fires with relatively low rates of heat release are expected. - Page 14 I-800 Schedule 80 fittings are required for installations involving 1 -inch through 2-inch piping. The distance from the floor to the bottom of the solid wood joists must be between 7 feet and 8 feet. All system mains must run perpendicular to the joists, and all branch lines must run parallel to the joists.
- Page 15 10. When installing Victaulic FireLock CPVC Sprinkler System Products parallel (branch lines) to solid wood joists, the pipe and fittings must be installed in the cavity below the bottom of the ceiling and above the bot- tom of the joist.
-
Page 16: System Risers (Protected And Exposed)
I-800 System Risers (Protected and Exposed): Victaulic FireLock CPVC Sprinkler System Products are UL Listed for use as system risers in accordance with NFPA 13R and NFPA 13D with the following limitations. A. CPVC risers must be installed in accordance with NFPA 13, "Support of Risers."... - Page 17 I-800 Figure “A”...
-
Page 18: Garage Installations
WARNING • DO NOT install Victaulic FireLock CPVC Sprinkler System Products in an area where the ambient temperature will exceed 150° F, unless ventilation is provided or insulation is used around the product. -
Page 19: Cold Temperature Areas
NFPA requirements. Glycerin based solutions are the only antifreeze solutions recommended for use. Glycol solutions are not chemically com- patible with the CPVC material, and their use may result in damage to the Victaulic FireLock CPVC Sprinkler System. -
Page 20: Underground Fire Service
I-800 Underground Fire Service: Victaulic FireLock CPVC Sprinkler System Products are UL Listed for use in underground water service when installation is in accordance with: • ASTM-D2774, “Standard Recommended Practice for Underground Installation of Thermoplastic Pressure Piping” • ASTM-F645, “Standard Guide for Selection, Design and Installation of Thermoplastic Water Pressure Piping Systems”... -
Page 21: Heat Sources And Open Ceiling Areas
I-800 Heat Sources and Open Ceiling Areas: Victaulic FireLock CPVC Sprinkler Systems must be laid out so that the piping is not closely exposed to heat producing sources, such as light fix- tures, ballasts, and steam lines. Pipe must not be positioned directly over open ventilation grills. -
Page 22: Installation & Joining Section
I-800 INSTALLATION & JOINING SECTION Cutting the Pipe Victaulic FireLock CPVC Sprinkler System pipe can be cut easily with a ratchet cutter, wheel-type plastic tubing cutter, a power saw, or any other fine-tooth saw. • Be careful not to split the pipe if a ratchet-type cutter is being used, especially in temperatures below 50°... -
Page 23: Fitting Preparation
WARNING • Before assembling any Victaulic FireLock CPVC Sprinkler System Products, all components must be inspected for cuts, scratches, gouges, split ends, or any other irregularities that have occurred during shipping and handling. -
Page 24: Solvent Cementing Procedures
Solvent Cementing Procedures WARNING • Before using Victaulic Style #899 FireLock CPVC One-Step Solvent Cement, refer to ASTM– F402, "Standard Practice for Safe Handling of Solvent Cements, Primers, and Cleaners Used for Thermoplastic Pipe and Fittings;" the Material Safety Data Sheet (MSDS) for the solvent cement;... - Page 25 I-800 • USE AN APPLICATOR OR NATURAL BRISTLE BRUSH THAT IS AT LEAST THE SIZE OF THE PIPE DIAMETER TO WORK SOLVENT CEMENT INTO THE JOINING SURFACES IN A CONTINUOUS, CIRCU- LAR MOTION. Refer to the photos and steps below for the proper appli- cation sequence for solvent cement.
-
Page 26: Assembly
• Any cement in excess of the bead can be wiped off with a dry, clean rag. Set and Cure Times • The set and cure times for Victaulic Style #899 FireLock CPVC One-Step Solvent Cement depend on pipe size, temperature, relative humidity, and tightness of fit. - Page 27 “drop.” • Refer to the following tables for minimum cure times before pressure testing. NOTE: These cure times have been tested and approved for Victaulic FireLock CPVC Sprinkler System Products.
- Page 28 I-800 Minimum Cure Times for Victaulic Style #899 FireLock CPVC One-Step Solvent Cement Prior to Pressure Testing Table 1 225 psi (maximum) Test Pressure Ambient Temperature During Cure Pipe Size Nominal Actual Diameter Outside Dia. inches (mm) inches (mm) 60°F to 120°F 40°F to 59°F...
- Page 29 Failure to follow these instructions could cause improper system operation, resulting in serious personal injury and property damage. The following guidelines provide an estimate of the quantities of Victaulic Style #899 FireLock CPVC One-Step Solvent Cement that will be required to complete the assembly.
-
Page 30: Threaded Connections
Threaded Connections Threaded connections require application of a thread sealant that has been tested and approved for use with CPVC material. Victaulic recom- mends the use of Spears Manufacturing Blue 75 Thread Sealant or IPS Weld-On Teal Seal. These products have been tested specifically for compatibility with Victaulic FireLock CPVC Sprinkler System Products. - Page 31 flow. CAUTION • Use only thread sealants recommended by Victaulic. Use of any other thread sealants may cause stress cracks in fittings for CPVC pipe. Contact Victaulic with any questions concerning compatibility of thread sealants with Victaulic FireLock CPVC Sprinkler System Products.
-
Page 32: Transition To Other Materials
Insert all bolts, flat washers (place one washer under the bolt head and one under the nut), and nuts. NOTE: Victaulic does not supply bolts, nuts, washers, and gaskets. Make sure the faces of the mating surfaces are flush against the gasket before bolting down the flanges. - Page 33 I-800 The following recommendations are based on the use of two standard flat washers, standard nuts, and an -inch thick EPDM full-face gasket. Actual field conditions may require a variation in these recommendations. Flange Size Nominal Actual Diameter Outside Diameter Recommended Torque inches (mm) inches (mm)
-
Page 34: Grooved Connections
Victaulic FireLock CPVC No. 832 Grooved Adapters to grooved Iron Pipe Size (IPS) pipe and valves. • DO NOT use Victaulic Style 005 and Style 07 Rigid Couplings with Victaulic FireLock CPVC No. 832 CPVC Grooved Adapters. These style couplings may damage the grooved adapter. - Page 35 (60,3) 13. As an added precaution, and to enhance the structural design of the system, Victaulic suggests a hanger or support be located at or near the grooved adapter joint. This hanger or support can be placed on either side of the coupling. However, this is not a requirement, since the hanger spacing values, shown in the table above, meet minimum UL requirements.
-
Page 36: Hydrostatic Testing
This test MUST NOT be considered a substitute for full compliance to our published installation instructions. • When using Victaulic FireLock CPVC Sprinkler System Products in sys- tems supplied by pumps, the system must be designed to ensure that surge potentials generated by pump operation will not cause damage to the piping system. -
Page 37: Cut-In Procedures For System Modification Or Repair
Failure to follow this instruction could cause serious personal injury and/or product damage. Victaulic FireLock CPVC Sprinkler System Products can be used to make modifications or repairs to existing systems. Several fitting combinations can be used to tie into an existing system or to replace a section between fixed, cut-in points. - Page 38 WARNING • Victaulic FireLock CPVC Sprinkler System Products must never be used or tested in a system that contains compressed air or other gases. • Air must be removed from piping systems. Entrapped air can generate excessive surge pressures.
-
Page 39: Accessories
NOTICE • Refer to the “Engineering Data” section for recommended hanger spacing. Pipe hangers and support devices, used with Victaulic FireLock CPVC Sprinkler System Products, must be listed as a UL Category VIXH (Sup- port Devices for Thermoplastic Sprinkler Piping) and/or VFXT (Hangers, Pipe). - Page 40 I-800 CPVC One-Hole Wrap-Around Strap GUIDE HANGER The CPVC one-hole wrap-around strap is designed to support CPVC piping systems only when the hanger tab is in the vertical position and the screw-type fastener is in the horizontal position. These straps can be used as pipe restraints when the hanger tab is in the downward position;...
- Page 41 I-800 The two-hole strap can be used as a piping system guide when the sys- tem lies on top of a beam, and the beam supports the system’s weight. CPVC Two-Hole 90° Side Mount Strap The CPVC side-mount strap is designed to support CPVC piping systems when attached to a horizontal beam with the screw-type fasteners in the horizontal position.
- Page 42 I-800 Band Hanger Surge Restraint A UL Listed band hanger, when installed with a UL Listed surge restraint, provides surge protection for the system (shown above). Universal Beam Clamp with Locknut The universal beam clamp supports CPVC piping systems in both top- beam and bottom-beam positions.
-
Page 43: Adjustable Sprinkler Adapter Installation Instructions
Sprinklers must be installed in accordance with the “Threaded Con- nections” section of this manual. Use only thread sealants that have been tested and approved for use with Victaulic FireLock CPVC Sprinkler Sys- tem Products. For the purpose of hydraulic calculations,... -
Page 44: Engineering Data Section
I-800 ENGINEERING DATA SECTION Pipe and Fitting Specifications Victaulic FireLock CPVC Sprinkler System Pipe is produced in SDR 13.5 dimensions, as specified in ASTM F-442.Victaulic FireLock CPVC Sprin- kler System Fittings are produced in Schedule 40 and Schedule 80 dimensions, in accordance with ASTM F-437, ASTM F-438, and ASTM F-439. -
Page 45: Hanger/Support Spacing
I-800 HANGER/SUPPORT SPACING Since Victaulic FireLock CPVC Sprinkler System Pipe is rigid, it requires fewer supports than flexible, plastic systems. Refer to the “Pipe Hangers” section, starting on page 38, for details on hangers that are suitable for specific installations. - Page 46 (60,3) Victaulic recommends that hangers designed and listed for supporting CPVC be used to support Victaulic FireLock Sprinkler System Pipe. How- ever, some hangers designed for steel pipe may be used if their suitabil- ity is clearly established. These hangers must have a minimum...
- Page 47 I-800 WARNING • Pipe hangers/supports used with Victaulic FireLock CPVC Sprinkler System Pipe must comply with the requirements of NFPA 13, NFPA 13D, and NFPA 13R. • Hangers must be designed for the appropriate pipe diameter and have a minimum inch, load-bearing surface.
-
Page 48: Riser Supports
Failure to follow this instruction could result in serious personal injury, property damage, and/or product damage. Exposed Installations For exposed Victaulic FireLock CPVC Sprinkler System installations that incorporate pendent or sidewall sprinklers, Listed support devices for thermoplastic sprinkler piping, or other listed support devices shall be used to mount the piping directly to the ceiling or sidewall. -
Page 49: Trenching
I-800 TRENCHING The trench for underground fire service applications should be of ade- quate width to allow convenient installation, while at the same time being as narrow as possible. Minimum trench widths may be utilized by joining pipe outside of the trench and lowering it into the trench after adequate joint strength has been achieved. -
Page 50: Snaking / Deflection Of Pipe
I-800 SNAKING / DEFLECTION OF PIPE NOTICE • After CPVC pipe has been solvent cemented, snake the pipe, according to the following recommendations, beside the trench during its required drying time. • Be especially careful not to apply any stress that will disturb the undried joint. •... - Page 51 I-800 Maximum Snaking Deflections For Given Lengths of CPVC, SDR 13.5 (73°F) Pipe Length of Run (L) in feet Size inch Pipe Snaking Deflection (D) in inches 11.3 17.6 22.6 31.3 49.0 70.5 96.0 125.4 158.7 195.9 14.1 18.1 25.0 39.1 56.3 76.6...
-
Page 52: Backfilling
I-800 Backfilling CAUTION • Underground pipe must be thoroughly inspected and tested for leaks prior to backfilling (refer to section on hydrostatic pressure testing). Failure to follow this instruction could result in system failure. During periods of hot weather, backfilling should only be done early in the morning when the line is fully contracted, and there is no chance of insuf- ficiently dried joints being subjected to contraction stresses. -
Page 53: Appendix A - Design Criteria For Combustible Concealed Installations Incorporating Victaulic Firelock Cpvc Sprinkler System Products And Victaulic Model V2502 Or Viking Coin™ (Vk900) Specific Application Sprinklers
• The insulation must be secured in place with metal wire netting. The metal wire netting is intended to hold the insulation in place if the insulation becomes wetted by the operation of a Victaulic Model V2502 or a Viking Coin (VK900) sprinkler during a fire. - Page 54 The sprinkler deflector must be installed parallel with the plane of the roof. NOTE: There is no limitation by the UL Listing in relation to frame arm positioning. However, Victaulic prefers the frame arms to be parallel with the trusses; this positioning produces a more efficient spray pattern during sprinkler operation (refer to Figure 1, Example 3).
- Page 55 • Maximum Roof Pitch: 2/12 (9°) Additional Information: • When Victaulic Model V2502 or Viking Coin (VK900) Specific Applica- tion Sprinklers are used with Victaulic FireLock CPVC Sprinkler System Products, the bottom of the horizontal run must be no greater than 6 inches or of the total space above the ceiling (whichever is smaller).
- Page 56 I-800...
- Page 57 I-800...
-
Page 58: Appendix B - Design Criteria For Combustible Concealed Installations Involving Victaulic Firelock Cpvc Sprinkler System Products And Tyco Fire Products Model Cc1 Combustible Concealed Sprinklers
I-800 APPENDIX B Design Criteria for Combustible Concealed Installations Involving Victaulic FireLock CPVC Sprinkler System Products and Tyco Fire Products Model CC1 Combustible Concealed Sprinklers System Type: Light hazard, wet pipe systems Area of Use: Flat, concealed spaces of wood truss construction; flat, concealed spaces of non-combustible bar joint construction;... - Page 59 I-800 • When using -inch piping, all sprigs over 12 inches must be laterally braced, per NFPA requirements. When using 1-inch or larger piping, a hanger must be located at the truss closest to a sprig for restraint. • A minimum lateral distance of 18 inches must be maintained between the CPVC and the edge of heat sources (i.e.
-
Page 60: Material Properties
I-800 MATERIAL PROPERTIES Table I Modulus of Elasticity & Stress vs. Temperature Temperature °F Property Modulus of Elasticity 3.90 3.84 3.78 3.70 3.46 3.21 3.05 2.84 “E” x 10 Working Stress 1,900 1,785 1,630 1,485 1,345 1,270 “S” psi Table II Physical &... -
Page 61: Expansion And Contraction
L = Length of Run in Feet ΔT = Temperature Change in °F Example: How much will a 40 foot run of 2-inch Victaulic FireLock CPVC Sprinkler System Pipe expand if the expected ambient temperature will range from 45°F to 85°F? ΔL= 12 eL (ΔT) - Page 62 I-800 Table IV Expansion Loop Length in Inches Length of Run in Feet 90 120 160 Nominal Pipe Avg. Length of Loop (inches) Temperature = 30°F - 100°F ΔT = 70°F Size O.D. 1.050 1.315 1.660 1.900 2.375 Note: Table IV is based on Stress & Modulus of Elasticity @ 100°F. 3ED L ) Δ...
- Page 63 I-800 Expansion Loop Offset Configurations Loop 6" 6" Offset Change of Direction Long Run of Pipe = Hanger or Guide = Restraint Hangers or guides should only be placed in the loop, offset or change of direction as indicated above. Piping supports should restrict lateral movement and should direct axial movement into the expansion loop.
- Page 64 I-800 Example: How much expansion can be expected in a 200-foot run of 2-inch Victaulic Fire- Lock CPVC Sprinkler System Pipe, and how long should the expansion loop be to compen- sate for this expansion (the expected temperature range will be from 40°F to 110°F)? ΔT = (Change in Temperature)
- Page 65 Fire hazard because of low flash point and high volatility. Vapors are heavier than air and may travel to source of ignition. ® REGISTERED TRADEMARK OF VICTAULIC – © COPYRIGHT 2003 VICTAULIC – PRINTED IN U.S.A. 2958 REV B Victaulic Company of America • Phone: 1-800-PICK-VIC (1-800-742-5842) • Fax: 610-250-8817 • e-mail:pickvic@victaulic.com Victaulic Company of Canada •...
- Page 66 I-800 10.82 SECTION V – Health Hazard Data Primary Route(s) of Entry: Inhalation? Skin? Eye? Ingestion? Effect of Overexposure ACUTE: Inhalation: Severe overexposure may result in nausea, dizziness, headache. Can cause drowsiness, irritation of eyes and nasal passages. Skin Contact: Skin irritant. Liquid contact may remove natural skin oils resulting in skin irritation. Dermatitis may occur with prolonged contact.
- Page 67 VICTAULIC FireLock CPVC SPRINKLER SYSTEM PRODUCTS W A R R A N T Y Except as otherwise mandated by law, Victaulic (the “Company”) warrants that the goods which have been directly manufactured by them shall be free from defects in material and workmanship for a period of ten (10) years, from the date of shipment.
-
Page 68: Facilities Locations
Customer Service e-mail: pickvic@victaulic.com REVIEW • Do not thread, groove, or drill into Victaulic FireLock CPVC Sprinkler System Pipe. • Do not use any other solvent cement, thread sealant, or gasket lubricant, unless it has been specifically recommended for use with Victaulic Fire- Lock CPVC Sprinkler System Products. - Page 69 VICTAULIC GLOBAL LOCATIONS WORLD HEADQUARTERS VICTAULIC TOOL COMPANY CANADA CENTRAL AND SOUTH AMERICA P. O. Box 31 P.O. Box 31 123 Newkirk Road P.O. Box 31 Easton, PA USA 18044-0031 Easton, PA 18044-0031 Richmond Hill, ON L4C 3G5 Easton, PA USA 18044-0031...
Need help?
Do you have a question about the FireLock I-800 and is the answer not in the manual?
Questions and answers