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barbas CUATRO-3 75 Installation Instructions & Manual For Annual Maintenance

Wood-burning insert/built-in appliance
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INSTALLATION INSTRUCTIONS &
MANUAL FOR ANNUAL MAINTENANCE
CUATRO-3 75
Wood-burning insert/built-in appliance
Barbas wishes you many cosy evenings with your new fi re
This document is an essential part of your fi re.
Read it carefully before installation and maintenance
of the gas fi re and keep it in a safe place!
Version number: 01 - 333861
Date: 15-06-2013
Serial number:
Production date:

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Summary of Contents for barbas CUATRO-3 75

  • Page 1: Installation Instructions

    MANUAL FOR ANNUAL MAINTENANCE CUATRO-3 75 Wood-burning insert/built-in appliance Barbas wishes you many cosy evenings with your new fi re This document is an essential part of your fi re. Read it carefully before installation and maintenance of the gas fi re and keep it in a safe place!
  • Page 3 Insert/Built-in wood appliance fi red by solid fuels for space heating in residential buildings. - Name: Barbas - Model: CUATRO-3 75 - Types of fuel: Wood logs and briquettes (= pressed wood blocks without binding agent) Fire safety: (risk to adjacent elements/objects)
  • Page 4 CUATRO-3 75 Installation instructions...

  • Page 5: Table Of Contents

    CUATRO-3 75 TABLE OF CONTENTS Page Introduction 1.1 General ....................1.2 Safety and installation instructions ............Placing 2.1 Included ....................2.2 Preparation for positioning ..............2.3 Accessories ..................Installation 3.1 Instructions ................... 3.2 Flue gas channel .................. 3.3 Fitting ....................
  • Page 6 CUATRO-3 75 Installation instructions...

  • Page 7: Introduction

    CUATRO-3 75 INTRODUCTION 1.1 GENERAL The appliance must be positioned and connected by a Barbas dealer/specialist in accordance with these Installation instructions, nationally and locally applicable regulations. This manual contains directions for both positioning and for connecting the appliance. It also contains indications for the annual maintenance, technical data for the appliance, parts information and directions in the event of problems.

  • Page 8: Safety And Installation Instructions

    The required constructive adaptations should be satisfi ed as well. • It is essential that the appliance, the fl ue and combustion air supply are cleaned and inspected annually by a Barbas dealer/specialist. The safe operation of the appliance will thus remain guaranteed.
  • Page 9 CUATRO-3 75 Installation instructions • The appliance may only be set up if the appliance and location meets the - national and local installation regulations; - local fi re brigade regulations and required architectural provisions. • Ensure that the room in which the appliance is situated has adequate ventilation.

  • Page 10: Included

    CUATRO-3 75 LOCATION INCLUDED Set documentation Installation instructions Directions for use Attributes Glove (Heat resistant up to max. 95°C) Operating hook / Poker N.B. If any part is missing, please contact your dealer. PREPARATION FOR POSITIONING Check all functions of the appliance before fi tting.
  • Page 11 CUATRO-3 75 Handle forwards: The door releases from its lock and can be opened forwards. For this, use the operating hook supplied. • Check the operation and setting of the fl ue gas fl ap. Locking for operating pin fl ue gas fl ap (inside door) Operating pin fl...
  • Page 12 CUATRO-3 75 Locking for operating pin of fl ue gas fl ap (inside of door). close open Locking closed (turned to the left) Locking open (turned to the right) Locking slider all the way to the left (closed): Flue gas fl ap operation works normally:...
  • Page 13 CUATRO-3 75 • Check whether the retardant plate (brake plate) is located correctly in the supports. • Check the operation of the slider for the regulation of the combustion air intake (middle below the window). • Check whether the ashtray is completely empty.
  • Page 14 CUATRO-3 75 • Report any defects immediately to your dealer. • Remove enclosed documents and components from the appliance. ® • Install the air-box (option) or the fan box with Perma Air convection fan (option). Installing air-box: see chapter 2.3 and 3.4 Installing fan box: see chapter 2.3 and 3.5...
  • Page 15 CUATRO-3 75 Connection Possibilities: Mounting as inset in an existing fi replace. (Combustion air supply opening at the bottom of the appliance is closed, by placing the appliance on a fl at fl oor.) A Insert, no open space in top of the fi replace B Insert, with convection set, with open space in top of the fi...
  • Page 16 CUATRO-3 75 Installing as a build-in appliance in an existing or new fi replace. The chimney breast is totally empty. A Build-in appliance. B Build-in appliance, with convection set. C Build-in appliance, convection air through the chimney breast. Installation instructions...
  • Page 17 CUATRO-3 75 Installing as build-in appliance with an air-box for direct external supply of combustion air. A Build-in appliance with air-box. Convection air supply through the front of the appliance. No empty space in the chimney breast above the appliance.
  • Page 18 CUATRO-3 75 C Build-in appliance with air-box. Convection air supply through inlets at front of the appliance. Convection air through the chimney breast. The chimney breast is totally empty. D Build-in appliance with air-box. Convection air supply through a grate in the bottom side of the fi replace.
  • Page 19 CUATRO-3 75 E Build-in appliance with air-box. Convection air supply through a grate in the bottom side of the fi replace. With convection set. The chimney breast is totally empty. F Build-in appliance with air-box. Convection air supply through a vent in the bottom side of the fi replace.
  • Page 20 CUATRO-3 75 Installing as build-in appliance, with a fan box. • Directly external combustion air supply • Convection fan with built-in dimmer switch • Convection air supply through a grate/opening from the living room A Build-in appliance with fan box.
  • Page 21 CUATRO-3 75 C Build-in appliance with fan box. Convection air supply through the chimney breast The chimney breast is totally empty. = Closed (“break away” discs) = Open (“break away” discs) = Grate Ventilation openings chimney breast = Grate Combustion air supply via wall outlet...
  • Page 22 CUATRO-3 75 • Only when the appliance is installed as an insert appliance (installation option I A, I B and I C) should the openings for combustion and convection air at the front of the appliance be opened. The “closed” discs should be exchanged for “open” discs (delivered with the appliance).
  • Page 23 CUATRO-3 75 • “Open” discs. • Mount the “open” discs on the far left and right openings with an allen key. • Mount the inner “open” discs (left and right) with an allen key. Installation instructions...
  • Page 24 CUATRO-3 75 • Appliance, equipped with “open” discs. The openings on the far left and right are the convection air inlets. The inner left and right openings are the combustion air inlets. • Permanent inlet opening at the bottom of the appliance.
  • Page 25 CUATRO-3 75 • Ventilation casing / chimney. Ensure that the casing/chimney has suffi cient ventilation openings (See Chapter 3 and 4). Important: Only open those convection air outlets, as defi ned by the chosen installation option. • Opening of 2 convection air outlets.
  • Page 26 CUATRO-3 75 • Opening of 4 convection air outlets. Installation instructions...
  • Page 27 CUATRO-3 75 Have the suitability of the area in which the fi re is to be fi tted (and the chimney) approved by a specialist. The space into which the appliance is to be fi tted must in no way be damaged.

  • Page 28: Accessories

    CUATRO-3 75 ACCESSORIES The following accessories can be supplied by your dealer: Part no Accessorie .... Fan box: Perma Air ® convection fan built into a combined combustion air intake/convection housing..... Air-box: 312829 Convection set General: (for convection air extraction) Advice: •...
  • Page 29 CUATRO-3 75 Part no Accessorie .... 3-Sided 35 mm frame .... 4-Sided 35 mm frame 309872 Grate ventilation chimney 310178 Fitting box for grate ventilation chimney 330361 Set of high adjustable feet Installation instructions...

  • Page 30: Installation

    CUATRO-3 75 INSTALLATION 3.1 INSTRUCTIONS When fi tting one of these appliances local and/or national regulations relating to fi re safety must be followed. In case of doubt, consult the fi re safety department of the local fi re brigade, particularly if the fi re is to be fi tted in a home with walls and/or fl oors containing fl...

  • Page 31: Fitting

    CUATRO-3 75 3.3 FITTING An appliance can be fi tted in the newly-built or existing chimney breast of an open fi re. When fi tting, both fi re safety and operational safety must be safeguarded. The fi tter is responsible for this.
  • Page 32 CUATRO-3 75 The ventilation openings at the top should be at least 50 cm below the ceiling Ventilation openings Figure 1: Use of ventilation of chimney Installation instructions...
  • Page 33 CUATRO-3 75 Examples installation possibilities. A Appliance as an insert-appliance in an existing chimney. B Appliance as an insert-appliance in an existing chimney. Fitted with a convection set and ventilation of the chimney. Legend page 36 and 37 Installation instructions...
  • Page 34 CUATRO-3 75 C Appliance as an insert-appliance in an existing chimney. Convection air through the chimney breast. Fitted with ventilation of the chimney. II A Appliance as a build-in appliance in an existing or a new chimney. Fitted with ventilation of the chimney.
  • Page 35 CUATRO-3 75 II B Appliance as a build-in appliance in an existing or a new chimney. Fitted with a convection set and ventilation of the chimney. II C Appliance as a build-in appliance in an existing or a new chimney.
  • Page 36 CUATRO-3 75 E Appliance as a build-in appliance with an air-box. For a direct combustion air supply from outside. Fitted with an convection set and ventilation of the chimney. B Appliance as a build-in appliance with a fan box. For a direct combustion air supply from outside and fi tted with a convection fan with a build-in fanspeed controller.
  • Page 37 CUATRO-3 75 Appliance: Inlet opening combustion air (front of appliance, bottom, 2x 37 x 150 mm). Important: dismount 2x “closed” discs (left and right of the combustion air-supply slider) and mount 2x “open” discs with opening; 37x150 mm. (Only valid when 1 is stated on the drawing.)
  • Page 38 CUATRO-3 75 Options: Air-box: Box with several connection possibilitys for a directly combustion air supply from outside. Fan box: Box with a build-in convection fan and connection for a directly combustion air supply from outside. Including a fanspeed controller for RPM control.
  • Page 39 CUATRO-3 75 3.3.2 Aeration / ventilation The appliance generates: - heating air - combustion air Heating air (convection air) is devoted to the convection of heat from the appliance to the room. The source of heat is in the room and stays there.
  • Page 40 CUATRO-3 75 • Combustion air directly from outside: The appliance now has a completely closed combustion system, which allows it to operate independently of the surrounding air in the room where the appliance is located. - Appliance with substructure air-box: Use one of the many combustion air supply connections Ø125 mm (external)
  • Page 41 CUATRO-3 75 3.3.4 Fitting in a newly-built chimney • If required, a convection set can be added when installing the appliance. Appliance without fan box: The use of a convectionset is strongly recommended. Appliance with box: The use of a convectionset is possible, but not mandatory.
  • Page 42 CUATRO-3 75 Figure 2: Use of convection set and ventilation of the chimney • Close up the front. Available BARBAS grids (option) for ventilating the chimney: COLOUR DIMENSION (cm) CLEAR OPENING (cm Brass or white 13.5 x 13.5 (incl. fi tting) Brass or white 27.0 x 13.5...
  • Page 43 • After four weeks, your appliance will be ready for use. 3.3.5 Connecting the smoke outlet The appliance comes with a detachable smoke outlet connection; Cuatro-3 75: Ø200 mm (Ø198 mm external). This connection is intended for steel pipes, double/ single-skinned stainless steel (insulated) fl...
  • Page 44 CUATRO-3 75 • Pull the pipe of the appliance or the stainless steel (fl exible) pipe downwards through the appliance and secure it to the smoke outlet connection. Stainless steel fl exible Fix with hose clamp (Minimum 2 pieces per connection.)

  • Page 45: Air Box

    CUATRO-3 75 Pipe of steel for the appliance • Push the smoke outlet connection back upwards and secure it in place. • Replace the brake plate and fl ue gas fl ap. AIR-BOX 3.4.1 SUBSTRUCTURE AIR-BOX With the optional air-box a direct combustion air supply from the ouside can be made.
  • Page 46 CUATRO-3 75 3.4.2 INSTALLING AIR-BOX It is advisable to remove the complete door before installing the air-box; this can be done by tilting the door upwards when in the open position and removing it. The appliance is equipped with a dedicated ring (underneath the appliance) to separate combustion and convection air, when the appliance is originally ordered with an air-box.
  • Page 47 CUATRO-3 75 Mount the 4 high adjustable feets on the apliance. Mount the fastening strips (L and R) at the underside of the appliance. Take care that the strips are loosely fi xed. Allow for a few millimeters space inbetween the strips and the appliance The holes in the strips are not centered.
  • Page 48 CUATRO-3 75 Knock out one round disc of the air-box using a broad, fl at screwdriver. This is the com- bustion air intake opening. From the back of the appliance, slide the air-box underneath the appliance. Securely fi x both fastening strips (L and R).

  • Page 49: Fan Box

    CUATRO-3 75 Place the included collar adapter in the air intake opening. Construct a direct combustion air supply from the outside by means of a metal (fl exible) tube (125 mm) and a grate on the outer wall. Only replace the door in the appliance after fi tting the complete appliance.
  • Page 50 CUATRO-3 75 The appliance is equipped with a dedicated ring (underneath, in the appliance) to separate combustion and convection air, when the appliance is originally ordered with an air-box. (Supply of combustion air through the front appliance is, by conseqence, no longer possible.) In case the ring is not fi...
  • Page 51 CUATRO-3 75 Screw the adjustable feet in the underside of the box. Remove the partition. Place the fan in the box. Screw the fan tightly in the box. Lead the cable for the electrical connections through the opening in the box.
  • Page 52 CUATRO-3 75 Mount the partition. Knock out two “break-away” discs of the fan box with a hammer; 1x circular disc left or right - back. This will be the convection air inlet. Place the collar adapter (125 mm) on the convection air intake opening.
  • Page 53 CUATRO-3 75 Place the appliance carefully on the fan box. Take care that the back of the fan box is as far as possible against the back side of the appliance. Mount the fastening strips (L and R) at the underside of the appliance.

  • Page 54: Preparation / Function Check

    CUATRO-3 75 Dimmer with integrated Electrical connections dimmer. ON - OFF switch. For installation in built-in box. Built-in box for dimmer. Refer to the electrical wiring diagram supplied separately with the fan box, connect the dimmer to the fan. For maintenance, the convection fan can be reached after removal of the complete fl...

  • Page 55: Operation

    CUATRO-3 75 OPERATION Cuatro-3 with fan set (option) and convection set (option) built into chimney Figure 3: Operation Handle Ceramic heat-proof glass Locking slider for operating pin of fl ue gas fl ap Operating pin of fl ue gas fl ap...

  • Page 56: Annual Maintenance

    ANNUAL MAINTENANCE It is essential that the appliance, the chimney and the combustion air supply are cleaned and inspected annually, by a Barbas-dealer/expert. The safe operation of the appliance will thus remain guaranteed. Start with maintence 24 hours after the last burning period.
  • Page 57 Wait for the appliance to cool down suffi ciently before cleaning. Never use scouring powder, aggressive cleaners or fi re polish on the appliance. • Any lacquer damage can be repaired with a BARBAS heat resistant paint spray can. (Pay atention that the appliance is suffi ciently cooled down !) Ventilation house: •...

  • Page 58: Replacement Parts

    CUATRO-3 75 REPLACEMENT PARTS 6.1 CUATRO-3 75 with 3 sided frame (option) with fan box (option) Item no Description Number Operating pin (for fl ue gas fl ap) Side panel, right Flue gas fl ap Protective strip brake plate with bend strips...
  • Page 59 CUATRO-3 75 Sequence for replacing the interior of the appliance: • Remove the grate and the ashtray. Although the heat resistant panels have been manufactured with the greatest care, there is the possibility that some sharp parts may stick out, possibly causing injuries.
  • Page 60 CUATRO-3 75 • Remove the fl ue gas fl ap by lifting it slightly, tipping it backwards and removing it. • Remove the protective strip from the brake plate. • Remove the brake plate by lifting it slightly and removing it sloping to one side.
  • Page 61 CUATRO-3 75 • Remove carefully the left-hand side panel. • Remove carefully the right-hand side panel using a broad, fl at screwdriver. Make sure the rear panels do not fall forwards ! • Remove carefully the rear panel, by lifting it upwards and remove it diagonally forward.

  • Page 62: Dimensions

    CUATRO-3 75 DIMENSIONS 7.1 CUATRO-3 75 • without frame • without air-box (option) • without fan box (option) * = External combustion air supply Ø125 mm Installation instructions...
  • Page 63 CUATRO-3 75 7.2 CUATRO-3 75 • with 3 sided 35 mm frame (option) • with air-box (option) • with high adjustable feet (necessary because of the air-box) Air-box * With the high adjustable feet, the appliance can be installed till 350 mm above the fl oor...
  • Page 64 CUATRO-3 75 7.3 CUATRO-3 75 • with 4 sided 35 mm frame (option) • with fan box (option) * = External combustion air supply Ø125 mm Fan box Installation instructions...

  • Page 65: Technical Data

    11.8 g/s Flue temperature 277°C Chimney draught 0.12 mbar Smoke outlet connection Ø180 mm (Ø178 mm external) Weight - Cuatro-3 75 138 kg - Fan box 19 kg - Air-box 3 kg Inside: Dimensions - surface area (w x d) 0.62 x 0.29 = 0.18 m...
  • Page 66 CUATRO-3 75 Combustion air supply: At least 150 cm opening in the room where the fi re is located or a outside air supply opening of Ø125 mm in wall/fl oor ® Options: Fan box with 230 VAC / 95 W fan (Perma Air for transport of heating air.

  • Page 67: Warranty Terms

    2.3. Complaints will only be accepted if they are reported to the Barbas dealer, together with the serial number of the Barbas appliance which is stated on the front of the instructions for use. 2.4. In addition, the original receipt (invoice, receipt, cash receipt) showing the date of purchase must also be submitted.
  • Page 68 Article 5: Warranty period 5.1. This warranty will only be granted during the warranty period. 5.2. The body of the Barbas appliance is guaranteed for a period of 10 years against construction and/or material faults, starting from the moment of purchase.
  • Page 69 CUATRO-3 75 Installation instructions...
  • Page 70 CUATRO-3 75 Installation instructions...
  • Page 72 Your Barbas dealer 01 - 150613 - 333861...

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