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Introduction
Precautions
PowerFlex
700S Drive
®
This document is designed to guide you through the basic steps needed to
install, start-up and program the PowerFlex 700S Drive. The information
provided does not replace the user manual and is intended for qualified
personnel only. For detailed PowerFlex 700S information refer to the
following:
Title
PowerFlex 700S User Manual
PowerFlex 700S Reference Manual, Vol. 2 PFlex-RM-002
PowerFlex 700S Firmware Release Notes 20D-RN004
Class 1 LED Product
ATTENTION: Hazard of permanent eye damage exists when
!
using optical transmission equipment. This product emits intense
light and invisible radiation. Do not look into module ports or
fiber optic cable connectors.
General Precautions
ATTENTION: This drive contains ESD (Electrostatic
!
Discharge) sensitive parts and assemblies. Static control
precautions are required when installing, testing, servicing or
repairing this assembly. Component damage may result if ESD
control procedures are not followed. If you are not familiar with
static control procedures, reference A-B publication 8000-4.5.2,
"Guarding Against Electrostatic Damage" or any other
applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can
!
result in component damage or a reduction in product life.
Wiring or application errors such as under sizing the motor,
incorrect or inadequate AC supply, or excessive surrounding air
temperatures may result in malfunction of the system.
ATTENTION: Only qualified personnel familiar with the
!
PowerFlex 700S Drive and associated machinery should plan or
implement the installation, start-up and subsequent maintenance
of the system. Failure to comply may result in personal injury
and/or equipment damage.
Publication
Available...
20D-UM001
www.theautomationbookstore
Quick Start
.com

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Summary of Contents for AB Quality PowerFlex 700S

  • Page 1 Introduction This document is designed to guide you through the basic steps needed to install, start-up and program the PowerFlex 700S Drive. The information provided does not replace the user manual and is intended for qualified personnel only. For detailed PowerFlex 700S information refer to the...
  • Page 2: Emc Instructions

    Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block (refer to Chapter 1 in the PowerFlex 700S User Manual for location). The voltage must be zero. ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected together via 1202 cables.
  • Page 3: General Notes

    Essential Requirements for CE Compliance Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3. 1. Standard PowerFlex 700S CE compatible Drive. 2. Review important precautions/attentions statements throughout this document before installing drive. 3. Grounding as described on page 1-4 of the user manual.
  • Page 4: Mounting Clearances

    Manual, Vol. 2 for detailed 101.6mm 50.8mm (2.0 in) (4.0 in.) dimension information Operating Temperatures PowerFlex 700S drives are designed to operate in a surrounding air ° ° temperature range of 0 to 40 C. To operate the drive in installations with °...
  • Page 5 PowerFlex® 700S Drive Figure 2 PowerFlex 700S Frame 1-3 (Frame 1 Shown) 12.5 (0.49) 7.0 (0.28) typ 7.0 (0.28) typ 7.0 (0.28) Dimensions are in millimeters and (inches) ➊ Weight (lbs.) Drive 200.0 (7.87) 389.0 (15.31) 202.8 (7.98) 175.0 (6.89) 375.0 (14.76) 11.3 (24.92) 285.0 (11.22)
  • Page 6 PowerFlex® 700S Drive Figure 3 PowerFlex 700S Bottom View Dimensions, Frame1 & 2 Frame 1 173.5 (6.83) 152.5 (6.00) 132.5 (5.22) 25.5 72.5 (2.85) (1.00) 190.4 187.9 (7.50) (7.40) 136.1 (5.36) 108.0 (4.25) 135.0 (5.31) 140.9 (5.55) 161.0 (6.34) Frame 2 22.4 (0.88) Dia.
  • Page 7 PowerFlex® 700S Drive Figure 4 PowerFlex 700S Frame 3 Bottom View Dimensions Frame 3 - All Drives, except 50 HP, 480 V (37 kW, 400V) 170.3 (6.70) 159.7 (6.29) 37.3 (1.47) Dia. 22.2 (0.87) Dia. 2 places 28.7 (1.13) Dia.
  • Page 8 PowerFlex® 700S Drive Figure 5 PowerFlex 700S Frame 4 Dimensions 13.0 (0.55) 7.0 (0.27) 2 Places 7.5 (0.30) 15.1 (0.59) 369.5 (14.53) 348.9 (13.76) 8.0 (0.31) 3 Places Lifting Holes (0.31) 4 Places 47.0 (1.85) Dia. 28.7 (1.13) Dia. 2 Places 76.0 (2.99)
  • Page 9 PowerFlex® 700S Drive Figure 6 PowerFlex 700S Frame 5 Dimensions 369.4 (14.54) 70.1 (2.76) 225.0 (8.86) 41.9 (1.65) 6.50 (0.26) 6.50 (0.26) 7.5 (0.30) 271.1 (10.57) 7.5 (0.30) 369.0 (14.53) 644.5 (25.37) Overall Height 349.5 (13.76) 75 HP Frame 5 625.0 (24.61)
  • Page 10 PowerFlex® 700S Drive Figure 7 PowerFlex 700S Frame 6 Dimensions 8.5 (0.33) 466.7 (18.38) 18.0 (0.71) 6.50 (0.26) 360.6 (14.20) Detail 2 Places 15.5 (0.61) 11.5 (0.45) 8.0 (0.31) 369.0 (14.53) 349.5 (13.76) 8.5 (0.33) Lifting Holes - 4 Places 126.3...
  • Page 11: Wiring Recommendations

    PowerFlex® 700S Drive Wiring Recommendations Since most start-up difficulties are the result of incorrect wiring, take every precaution to assure the wiring is correct. Read and understand all items in this section before beginning installation. ATTENTION: The following information is merely a guide for proper installation.
  • Page 12 PowerFlex® 700S Drive Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance the motor can be located from the drive without the addition of motor protective devices such as terminator networks.
  • Page 13 PowerFlex® 700S Drive Figure 8 Power Terminal Block Location Frames 3 & 4 Frame 1 Frame 2 ➌ Optional Communications Module DANGER Optional ➊ Communications Use 75C Wire Only PE B #10-#14 AWG Module PE A Torque to 7 in-lbs WIRE STRIP ➌...
  • Page 14 PowerFlex® 700S Drive Table D Power Terminal Block Specifications Wire Size Range Torque Name Frame Description Maximum Minimum Maximum Recommended ➊ Power Terminal Block All power terminals 4.0 mm 0.5 mm 1.7 N-m 0.8 N-m (10 AWG) (22 AWG) (15 lb.-in.) (7 lb.-in.) All power terminals 10.0 mm...
  • Page 15 PowerFlex® 700S Drive Figure 10 Power Terminal Block Frame 2 DC– DC– Frame 1 (T1) (T2) (T3) (L1) (L2) (L3) U (T1) Frame 3 V (T2) W (T3) R (L1) S (L2) DC– T (L3) (T1) (T2) (T3) (L1) (L2) (L3) BR1/ DC–...
  • Page 16: Control Wiring

    PowerFlex® 700S Drive Table E Terminal Block Designations Terminal Description Notes DC Brake (+) Dynamic Brake Resistor Connection (+) DC Brake (–) Dynamic Brake Resistor Connection (–) DC Bus (+) DC Input Power or Dynamic Brake Chopper DC– DC Bus (–) DC Input Power or Dynamic Brake Chopper PE Ground Refer to...
  • Page 17: Wiring The Main Control Board I/O Terminals

    PowerFlex® 700S Drive Wiring the Main Control Board I/O Terminals Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. Both terminal blocks reside on the Main Control Board. Remove the terminal block plug from the socket, and make connections. TIP: Remember to route wires through the sliding access panel at the bottom Control Assembly.
  • Page 18 (1) Refer to Analog Input Settings in the PowerFlex 700S User Manual for necessary dip switch settings. (2) Analog shields should connect to common at the signal source, if possible. Shields for signals from ungrounded devices, such as analog...
  • Page 19 Power Supply +12V DC Return (A) (-) (1) Refer to Encoder Input Settings in the PowerFlex 700S User Manual for necessary dip switch settings. (2) This power supply supports only the primary encoder interface and digital inputs. Do not use it to power circuits outside of the drive.
  • Page 20 PowerFlex® 700S Drive SynchLink SynchLink provides high-speed synchronization and communication between multiple PowerFlex 700S drives (or other products with SynchLink capability). Refer to the SynchLink Design Guide (1756-TD008) when planning and connecting the SynchLink network. Class 1 LED Product ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment.
  • Page 21: I/O Wiring Examples

    PowerFlex® 700S Drive I/O Wiring Examples This section provides basic information to wire the PowerFlex 700S. Table K Digital Wiring Examples The following definitions are used throughout this section: Source • Apply positive voltage through the device to the input or output.
  • Page 22 PowerFlex® 700S Drive Input/Output Connection Example Auxiliary Output - Auxiliary Output - sourcing configuration Using Relay Out to annunciate “drive running:” Relay contact output • Link the status word to the relay control TB2 - Row B (Bottom) Par 841 [Relay Out Data] (the destination) linked to Par 155 [Logic Status] (the source) •...
  • Page 23 PowerFlex® 700S Drive Table L Analog Wiring Examples Analog I/O Connection Example Analog Inputs Analog Inputs - shield terminated at source Required Parameter Changes - +/-10V DC or +/-1.0V Using Analog In1 as 0 - 10 V speed reference: DC (DIP switch setable) •...
  • Page 24: Start-Up Checklist

    PowerFlex® 700S Drive Start-Up Check List This section describes how you start-up the PowerFlex 700S. ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure.
  • Page 25 PowerFlex® 700S Drive Applying Power to the Drive ❏ 6. Apply AC power and control voltages to the drive. Examine the Power (PWR) LED. Steady Green Power has been applied to the drive and no faults are present. ❏ 7. Examine the Status (STS) LED. Verify that it is flashing green. If it is not in this state, check the following possible causes and take the necessary corrective action.
  • Page 26 Refer to Chapter 4 in the PowerFlex 700S User Manual for a list of potential digital input conflicts. If a fault code appears, refer to Chapter 4 in the PowerFlex 700S User Manual.
  • Page 27: Assisted Start-Up

    Use the arrow keys to scroll Parameter Device Select through all the menu options. 1. Follow the instructions on the screen to complete the Start-Up. PowerFlex 700S The Start-Up routine sets up Diagnostics the drive for basic operation. Push Enter.
  • Page 28 PowerFlex® 700S Drive Down 1 level or Select P ower F lex 700 S Back 1 level or 1 selection S tart- Up Scroll all choices F eedback Mo tor Con trol M otor D ata P ower C ircuit T est D irection T est Con figuration Select Motor Control...
  • Page 29: Status Indicators

    PowerFlex® 700S Drive Status Indicators Table P Drive Status Indicator Descriptions Name Color State Description ➊ Green Steady Illuminates when power is applied to the drive. (Power) ➋ Green Flashing Drive ready, but not running & no faults are present. (Status) Steady Drive running, no faults are present.
  • Page 30: Troubleshooting

    Troubleshooting Table O on page 26 for typical start up faults. For a complete listing of Faults and Alarms, refer to the PowerFlex 700S User Manual. A fault is a condition that stops the drive. There are two fault types.
  • Page 31: Technical Support Available

    You will find the information on the website to be useful, as well as important in the application, installation and troubleshooting of a PowerFlex 700S and DriveLogix System. These simple steps will guide you to our website so you can obtain the information needed to help solve your most difficult problems.
  • Page 32 www.rockwellautomation.com Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201 Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Headquarters for Dodge and Reliance Electric Products...

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