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CDI CD42-T1A User Manual

22hz electromagnetic transmitter
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CD42 T-Series
22 Hz Electromagne c Transmi er
Models CD42-T0, T1A, T1AHP, T1AVHP, T1, T2, T3, T4, & T4VHP
USER GUIDE
1801 North Juniper Avenue
Broken Arrow, Oklahoma 74012 U.S.A.
+1 (918) 258-6068 worldwide
www.pigging.com
support@pigging.com

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Summary of Contents for CDI CD42-T1A

  • Page 1 CD42 T-Series 22 Hz Electromagne c Transmi er Models CD42-T0, T1A, T1AHP, T1AVHP, T1, T2, T3, T4, & T4VHP USER GUIDE 1801 North Juniper Avenue Broken Arrow, Oklahoma 74012 U.S.A. +1 (918) 258-6068 worldwide www.pigging.com support@pigging.com...
  • Page 2 The so ware, hardware, and fi rmware described in this document are designed, manufactured, and wri en by CDI. The so ware and fi rmware copyright © 2014 CDI with all rights reserved. This document © 2015 CDI. All rights reserved.
  • Page 3 QUICK START CD42 T SERIES 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE NOTE: The next few pages are a quick-reference guide to help you set up your CD42-T Series transmi er in a mely manner. It is highly recommended that you familiarize yourself with the rest of this User Guide (beginning on pg.
  • Page 4 QUICK START CD42 T SERIES 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE 1. PREPARE TRANSMITTER CONT. TER CONT. T3 MODEL: Remove Ba eries Confi gure Pulse re Pu u lse Pa ern Standard Skip-One T4 MODEL: All T4 model transmi ers are programmed at the factory. (There are no dip switches) T0, T1, T1A/T1AHP/T1AVHP, T2 MODELS:...
  • Page 5 QUICK START CD42 T SERIES 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE 2. PLACE TRANSMITTER INTO SERVICE METAL-BODIED PIGS: Install Flange Kit Install Flange Kit A ach to Adapter Plate (where applicable) plicable) Mount to Pig (transmission end OUT) Page 5 of 52...
  • Page 6 TROUBLESHOOTING Connec on and Communica on CDI transmi ers, when supplied with fresh ba eries of the proper size and type, should automa cally transmit an electromagne c signal unless custom-programmed at the factory for Delay On behavior.

  • Page 7: Table Of Contents

    OVERVIEW ..................9 GETTING STARTED ................11 CD42-T0 ..................11 CD42-T1 ..................14 CD42-T2 ..................18 CD42-T1A, T1AHP, T1AVHP ............22 T1A/TIAHP/T1AVHP Op onal Pressure Switch ......26 CD42-T3 ..................28 CD42-T4/T4A/T4AVHP ..............31 T4 Op onal Pressure Switch ............32 PLACING INTO SERVICE ..............

  • Page 8: The Cd42 T Series Transmitter Family

    OVERVIEW 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE THE CD42 T SERIES TRANSMITTER FAMILY CD42-T1AHP CD42-T1A CD42-T0 CD42-T3 CD42-T4 CD42-T4VHP CD42-T2 CD42-T1 CD42-T1AVHP Page 8 of 52...

  • Page 9: Introduction

    This electromagne c fi eld passes through not only a pipeline wall, but through surrounding soil or water where it is received by a passage detector, tracking, benchmarking, or loca ng device such as the CDI CD52 Bandit, TRAXALL 720/770, or CD47-C Above Ground Marker.
  • Page 10 OVERVIEW 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE In addi on to ba ery conserva on, deployment of diff ering transmi er pa erns enables you to dis nguish one pig from another when a run involves mul ple pigs in a train. “Delay ON”...

  • Page 11: Getting Started

    WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmi er and remain there even a er the transmi er has been removed from the pipeline.

  • Page 12: Dip Switches

    GETTING STARTED CD42 T0 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE The CD42-T0 may be set for Standard, Skip-One, or Con nuous Transmission modes via two dip switches: Standard Skip-One Con nuous Page 12 of 52...
  • Page 13 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED CD42 T0 Installing Ba eries Load Ba ery Carousel with six (6) N-Cell alkaline ba eries. Posi ve terminal (+) minal (+) is always opposite tension spring. NOTE: it is good prac ce to always install new ba eries prior to deployment.

  • Page 14: Cd42-T1

    WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmi er and remain there even a er the transmi er has been removed from the pipeline.
  • Page 15 GETTING STARTED CD42 T1 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE The CD42-T1 may be set for Standard, Skip-One, or Con nuous Transmission modes via two dip switches: Standard Skip-One Con nuous Page 15 of 52...
  • Page 16 GETTING STARTED CD42 T1 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Installing Ba eries Load T1 Ba ery Carousel with six (6) AA-Cell (6) AA-Cell alkaline ba eries. Posi ve terminal (+) al (+) is always opposite tension spring. NOTE: it is good prac ce to always install new ba eries prior to deployment.
  • Page 17 GETTING STARTED CD42 T1 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Replace cap. Tighten each screw in a rota ng cross pa ern. (If using a powered driver, avoid over- ghtening). Your CD42-T1 is now ac ve. NOTE: T-Series Transmi ers have no “ON-OFF” switch. Unless your transmi er is factory-confi...

  • Page 18: Cd42-T2

    Unscrew and remove end cap. WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmi er and remain there even a er the transmi er has been removed from the pipeline.
  • Page 19 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED CD42 T2 The CD42-T2 may be set for Standard, Skip-One, or Con nuous Transmission modes via two dip switches: Standard Skip-One Con nuous Page 19 of 52...
  • Page 20 GETTING STARTED CD42 T2 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Installing Ba eries Load T2 Ba ery Carousel with six (6) C-Cell alkaline ba eries. Posi ve terminal (+) is always opposite tension spring. NOTE: it is good prac ce to always install new ba eries prior to deployment.
  • Page 21 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED CD42 T2 Replace cap. Tighten each screw in a rota ng cross pa ern. (If using a powered driver, avoid over- ghtening). Your CD42-T2 is now ac ve. NOTE: T-Series Transmi ers have no “ON-OFF” switch. Unless your transmi er is factory-confi...

  • Page 22: Cd42-T1A, T1Ahp, T1Avhp

    T1AHP: WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmi er and remain there even a er the transmi er has been removed from the pipeline.
  • Page 23 GETTING STARTED CD42 T1A/T1AHP/T1AVHP 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Remove ba ery carousel to access dip switches. T1A, T1AVHP: T1AHP: AHP: Page 23 of 52...
  • Page 24 GETTING STARTED CD42 T1A/T1AHP/T1AVHP 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE The CD42-T1A/HP/VHP may be set for Standard, Skip-One, or Con nuous Transmission modes via two dip switches: Standard Skip-One Con nuous Page 24 of 52...
  • Page 25 Ensure threads are clean and free of ruptures, dents, and other damage. Replace cap. Your CD42-T1A is now ac ve. NOTE: T-Series Transmi ers have no “ON-OFF” switch. Unless your transmi er is factory-confi gured for Delay On opera on, it will begin opera on when cap is installed.

  • Page 26: T1A/Tiahp/T1Avhp Op Onal Pressure Switch

    There is a single dip switch for Latching (transmi er stays on once ac va on pressure is reached) or Non-Latching (transmi er ON state follows pipeline pressure; i.e., will turn on or off depending on pressure). CD42-T1A SWX (stainless steel) CD42-T1A SWX (sta CD42-T1AHP SWX CD42-T1AHP SWX...
  • Page 27 GETTING STARTED CD42 T1A/T1AHP/T1AVHP 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Installing Ba eries (SWX) Ba ery loading procedure is the same as with The T1A, T1AHP, and T1AVHP carousels. The only diff erence is that the SWX carousel is affi xed y diff...

  • Page 28: Cd42-T3

    Uns s crew and remove end cap. WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmi er and remain there even a er the transmi er has been removed from the pipeline.
  • Page 29 GETTING STARTED CD42 T3 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE The CD42-T3 may be set for either Standard or Skip-One transmission modes via a single dip switch: Standard Skip-One Page 29 of 52...
  • Page 30 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED CD42 T3 Installing Ba ery Load single CR-123 ba ery, ad single CR-123 ba ery, posi ve (+) end fi rst. posi ve (+) end fi rst. NOTE: it is good prac ce to always install a new ba ery NOTE: it is good prac ce to always install a new ba ery NOTE: it is good prac ce to always install a new ba ery prior to deployment.

  • Page 31: Cd42-T4/T4A/T4Avhp

    Remove cap. WARNING Always use cau on when opening any CDI transmi er that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmi er and remain there even a er the transmi er has been removed from the pipeline.

  • Page 32: T4 Op Onal Pressure Switch

    22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE GETTING STARTED CD42 T4/T4A/T4VHP Load two (2) N-Cell alkaline ba eries, nega ve (-) end fi rst, posi ve (+) end UP. NOTE: it is good prac ce to always install new ba eries prior to deployment.
  • Page 33 GETTING STARTED CD42 T4/T4A/T4VHP 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE CD42-T4 Op onal Pressure Switch (SWX) Kit (cont.) Confi guring T4 SWX The T4 SWX is factory-set for pressure ac va on. There is a single dip switch for Latching (transmi er stays on once ac va on pressure is reached) or Non-Latching (transmi er ON state follows pipeline pressure;...

  • Page 34: Placing Into Service

    PLACING INTO SERVICE 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE PLACING INTO SERVICE Metal-bodied Pigs As a transmi er deployed with a metal-bodied pig must be mounted outside the pig casing, installa on of a transmi er fl ange is required. Flange kits are available for all T-series transmi ers except the T3.

  • Page 35: Metal-Bodied Pigs

    22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE PLACING INTO SERVICE Metal-bodied Pigs (cont.) Press together and ghten socket ocket screws with hex wrench provided w/fl ange kit) Nylon-bodied Transmi ers (T1 and T2): (T1 and T2): Insert fl ange halves alves into groove Page 35 of 52...

  • Page 36: Foam And Plas C Pigs

    PLACING INTO SERVICE 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE All Models Mount fl anged transmi ers directly to pig or moun ng plate (where applicable). Mount securely to pig with transmission coil out. (If not marked, coil end is usually opposite of end cap.) Foam and Plas c Pigs Remove plug or bolt.

  • Page 37: Checklist

    TROUBLESHOOTING Connec on and Communica on CDI transmi ers, when supplied with fresh ba eries of the proper size and type, should automa cally transmit an electromagne c signal unless custom-programmed at the factory for Delay On behavior.

  • Page 38: Optional Equipment

    1 1 A FL/T1AVHP CD42-T1AHP-FL CD42-T1AHP-FL CD42-T1AHP-FL ORDERING INFORMATION Model: Part #: for Transmi er: CD42-T4-FL 81-05-0035-00 CD42-T4 CD42-T4A 81-05-0047-02 CD42-T4A CD42-T0-FL 81-05-0035-00 CD42-T0 CD42-T1-FL 81-05-0038-00 CD42-T1 CD42-T1A-FL 81-05-0051-00 CD42-T1A & T1AVHP CD42-T1AHP-FL 81-05-0081-00 CD42-T1AHP CD42-T2-FL 81-05-0042-00 CD42-T2 Page 38 of 52...

  • Page 39: Pressure-Ac Va On Switches

    SWX kits are available for the CD42-T4, T1A, T1AHP, and T1AVHP transmi ers. ORDERING INFORMATION Model: Part #: for Transmi er: CD42-T4-SWX 81-05-0087-00 CD42-T4 CD42-T1A-SWX 81-05-0084-00 CD42-T1A CD42-T1AHP-SWX 81-05-0085-00 CD42-T1AHP CD42-T1AVHP-SWX 81-05-0086-00 CD42-T1AVHP Page 39 of 52...

  • Page 40: Ba Eries

    OPTIONAL EQUIPMENT 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Ba eries AA-Cell Ba ery Pack C-Cell Ba ery Pack (Qty. 6) (Qty. 6) 123-Cell Ba ery Pack N-Cell Ba ery Pack (Qty. 6) (Qty. 6) ORDERING INFORMATION Model: Part #: AA-Cell Pack, Alkaline CD42-AA 81-05-0012-00 C-Cell Pack, Alkaline...

  • Page 41: Specifications

    SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE SPECIFICATIONS Transmi ers CD42-T0 Pipeline Dia: 6 – 12 in. [152 – 305 mm] Pressure, max : 2,500 psi [172 bar] Dimensions: 7.56 in. x 1.625 in. [192.1 x 41.3 mm] Ba eries: N-Cell (6) Alkaline Ba ery Life: Standard pulse: 168 hrs...
  • Page 42 Range, open [28 m] air: Opera ng – 40°F to 140°F Temp Range: [– 40°C to 60°C] CD42-T1A Pipeline Dia: 8 – 28 in. [203 – 711.2 mm] Pressure, max : 2,500 psi [172 bar] Dimensions: 10.19 in. x 2.0 in.
  • Page 43 SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Transmi ers (cont.) CD42-T1AHP Pipeline Dia: 8 – 28 in. [203 – 711.2 mm] Pressure, max : 4,000 psi [276 bar] Dimensions: 9.926 in. x 2.0 in. [252.1 x 50.8 mm] 3.125 in. [79.4mm] fl ange Ba eries: AA-Cell (6) Alkaline Ba ery Life:...
  • Page 44 SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Transmi ers (cont.) CD42-T3 Pipeline Dia: 2 – 8 in. [50.8 – 203.2 mm] Pressure, max : 2,500 psi [172 bar]* Dimensions: 6.3 in. x 0.875 in. [160 x 22.23 mm] Ba ery: CR123A-Cell (1) Lithium Ba ery Life: Standard pulse: 110 hrs...

  • Page 45: Pressure-Ac Va On Switches

    SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Pressure-Ac va on (SWX) Switches CD42-T4-SWX For Transmi er: CD42-T4A Pressure Range: 15–1,100 psi [1–76 bar] Max Transmi er 2,500 psi [172 bar] Pressure: Opera onal Hydraulic Pressure Principle: Pig Type: Installa on: Hand- ghtened or fl...
  • Page 46 SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Pressure-Ac va on (SWX) Switches (cont.) CD42-T1A-SWX For Transmi er: CD42-T1A Pressure Range: 15–1,100 psi [1–76 bar] Max Transmi er 2,500 psi [172 bar] Pressure: Opera onal Hydraulic Pressure Principle: Pig Type: Installa on: Hand- ghtened or fl...
  • Page 47 SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Pressure-Ac va on (SWX) Switches (cont.) CD42-T1AHP-SWX For Transmi er: CD42-T1AHP Pressure Range: 15–3,000 psi [1–207 bar] Max Transmi er 4,000 psi [276 bar] Pressure: Opera onal Hydraulic Pressure Principle: Pig Type: Installa on: Flange-bolted to transmi er Sensor Type: Sub-Miniature...
  • Page 48 SPECIFICATIONS 22 Hz ELECTROMAGNETIC TRANSMITTER USER GUIDE Pressure-Ac va on (SWX) Switches (cont.) CD42-T1AVHP-SWX For Transmi er: CD42-T1AVHP Pressure Range: 15–3,000 psi [1–207 bar] Max Transmi er 7,500 psi [517 bar] Pressure: Opera onal Hydraulic Pressure Principle: Pig Type: Installa on: Flange-bolted to transmi er Sensor Type: Sub-Miniature...

  • Page 49: Warranty

    Upon receipt of the equipment and Purchase Order, CDI will examine the equipment and make a determina on of the nature and cause of the defect. If the defect is not covered by the warranty, CDI will quote to Purchaser the cost for replacement or repair equipment, and will not proceed un l Purchaser delivers a wri en acceptance of the quota on.

  • Page 50: Care, Maintenance, And Servicing

    Failure to perform these opera ons nullifi es this warranty. CDI equipment should only be operated by qualifi ed personnel who are familiar with any and all manuals and procedures for said equipment’s opera on.

  • Page 51: Notes

    NOTES...

  • Page 52: About Cdi

    Arrow, Oklahoma, just 12 miles from downtown Tulsa. Incorporated in 1982, CDI has proudly been manufacturing products in the United States for more than 32 years. CDI currently employs 45 people in the areas of electronics and mechanical design, so ware and fi rmware programming, electronics manufacture, machining, and more.

This manual is also suitable for:

Cd42-t0Cd42-t1ahpCd42-t1avhpCd42-t1Cd42-t2Cd42-t3 ... Show all

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