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Pioneer PDP-433PU Service Manual

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PLASMA DISPLAY

PDP-433PU
PDP-433PE
PDP-433PG
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
PDP-433PU
KUC
PDP-433PE
WYVI6
PDP-433PE
WYVI6XK
PDP-433PG
TLDPKBR
This service manual should be used together with the following manual(s).
Model No.
PDP-433PU, PDP-433PE, PDP-433PG
This product is component of system.
Component
Plasma Display System
PDP-4330HD
PDP-R03U
• Media Receiver
-
-
• Plasma Display
PDP-433PU
For details, refer to "Important symbols for good services".
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
Power Requirement
AC120V
AC220-240V
AC220-240V
AC110-240V
Order No.
ARP3144
SCHEMATIC DIAGRAM and PCB DIAGRAM
System
PDP-433HDE
-
PDP-R03E
-
PDP-433PE
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PDP-433PU
Remarks
Service Manual
PDP-433HDG
-
-
ARP3113
-
ARP3148
PDP-R03G
ARP3149
PDP-433PG
ARP3143, ARP3144
Confirm it
WYVI6
WYVI6XK
ORDER NO.
ARP3143
Remarks
Remarks
This Service Manual
Serial No.
SS
UK
T-ZZV MAR. 2003 printed in Japan

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Table of Contents

   Also See for Pioneer PDP-433PU

   Related Manuals for Pioneer PDP-433PU

   Summary of Contents for Pioneer PDP-433PU

  • Page 1: Plasma Display

    PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2003 T-ZZV MAR.
  • Page 2: Safety Information

    Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician. PDP-433PU...
  • Page 3 PRODUCT SAFETY NOTICE With the AC plug removed from an AC power source, place a Many electrical and mechanical parts in PIONEER set have jumper across the two plug prongs. Turn the AC power switch on. special safety related characteristics. These are often not evident...
  • Page 4 Assy beforehand when inclines the power supply unit as the right figure. X CONNECTOR (B) Assy SW POWER SUPPLY Module Power Switch (S1) AC Inlet with Filter Power Cord Fig.1 Charged Section and High Voltage Generating Point (Rear View) PDP-433PU...
  • Page 5 By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. PDP-433PU...
  • Page 6: Table Of Contents

    7. GENERAL INFORMATION ..........................77 7.1 DIAGNOSIS ............................. 77 7.1.1 CONFIGRATION OF THE PC BOARD ....................77 7.1.2 DIAGNOSIS FOR SHUTDOWN AND POWER-DOWN DIAGNOSIS BY LED ........78 7.1.3 DISASSEMBLY ............................. 85 7.2 IC INFORMATION............................ 89 8. PANEL FACILITIES ............................108 PDP-433PU...
  • Page 7: Specifications

    1. SPECIFICATIONS Item Model: PDP-433PU 1024 × 768 pixels Number of Pixels Audio Amplifier 12 W + 12 W (10% distortion) Power Requirement AC 120 V, 60 Hz, 318 W (0.6 W Standby) 1070 (W) × 630 (H) × 98 (D) mm [42 (W) ×...
  • Page 8: Exploded Views And Parts List

    For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING PDP-433PG Only PDP-433PG Only PDP-433PU Only PDP-433PE Only Except PDP-433PU Except...
  • Page 9 See Contrast table (2) Vinyl Bag AHG1310 SP Spacer AEC1925 • • • • • (2) CONTRAST TABLE PDP-433PU/KUC, PDP-433PE/WYVI6, PDP-433PE/WYVI6XK and PDP-433PG/TLDPKBR are constructed the same except for the following: PDP-433PE/ PDP-433PE/ PDP-433PG/ Mark No. Symbol and Description PDP-433PU/KUC...
  • Page 10: Under Layer Section (1)

    2.2 UNDER LAYER SECTION (1) Refer to "2.14 PANEL CHASSIS (43) ASSY (AWU1067)". 2 or 3 Upper side PDP-433PU...
  • Page 11 ADR CONNECT C Assy AWZ6680 NSP 7 ADR CONNECT D Assy AWZ6681 Wire Saddle AEC1904 NSP 9 Panel Chassis (43) Assy AWU1067 Circuit Board Spacer AEC1872 NSP 11 PCB Spacer AEC1121 Circuit Board Spacer AEC1873 Screw VBB30P100FNI Screw ABA1301 PDP-433PU...
  • Page 12: Under Layer Section (2)

    2.3 UNDER LAYER SECTION (2) 3 14 Upper side Upper Upper side side PDP-433PU...
  • Page 13 NSP 8 Metal Fitting ANG2464 NSP 9 Heat Sink ANH1594 Silicone Sheet AEH1039 Coil Silicon Sheet AEH1048 Circuit Board Spacer AEC1872 Screw ABZ30P060FMC Screw VBB30P100FNI Screw PMB30P060FNI Drive Silicon Sheet AEH1041 Insulation Sheet A AEC1923 Insulation Sheet B AEC1924 PDP-433PU...
  • Page 14: Under Layer Section (3)

    2.4 UNDER LAYER SECTION (3) Upper side Upper side Upper side PDP-433PU...
  • Page 15 Circuit Board Spacer AEC1872 NSP 3 Drive Heatsink Assy ANH1598 Drive Silicon Sheet AEH1041 Scan IC Spring (43L) ABK1029 Scan IC Spring (43R) ABK1030 Scan Insulation Sheet (43) AMR3287 Screw VBB30P100FNI Screw PMB30P060FNI Insulation Sheet A AEC1923 Insulation Sheet B AEC1924 PDP-433PU...
  • Page 16: Under Layer Section (4)

    2.5 UNDER LAYER SECTION (4) 1 or 2 Upper side PDP-433PU...
  • Page 17 AEH1039 • • • • • Rivet BEC1066 • • • • • Metal Fitting ANG2464 Wire Saddle AEC1904 NSP 14 PCB Spacer AEC1121 Circuit Board Spacer AEC1873 • • • • • Screw ABA1301 Screw ABZ30P060FMC Screw VBB30P100FNI PDP-433PU...
  • Page 18: Under Layer Section (5)

    2.6 UNDER LAYER SECTION (5) Upper side White 27 30 Tape White Tape PDP-433PU...
  • Page 19 J110 3P Housing Wire ADX2741 J108 8P Housing Wire ADX2740 J102 Wire E ADX2738 J103 13P Housing Wire ADX2766 J116,J117 4P Housing Wire ADX2783 J120 Wire L ADX2763 J101 13P Housing Wire ADX2768 J109 8P Housing Wire ADX2743 Nylon Binder AEC-093 PDP-433PU...
  • Page 20: Middle Layer Section (1)

    2.7 MIDDLE LAYER SECTION (1) Upper side Upper side Upper side Upper side PDP-433PU...
  • Page 21 Sub Frame L ANG2517 Sub Frame R ANG2518 NSP 7 Front Chassis HL (43) ANA1699 NSP 8 Front Chassis V (43) ANA1702 FPC Cushion (43) AEB1371 Insulation Sheet C AEC1927 Screw ABA1294 Screw BMZ30P060FMC VR Cushion AEB1374 V Cushion AED1205 PDP-433PU...
  • Page 22: Middle Layer Section (2)

    2.8 MIDDLE LAYER SECTION (2) 16 14 Upper side PDP-433PU...
  • Page 23 NSP 21 IR Holder ANG2494 Nylon Rivet AEC1671 > S1 Power Switch ASG1082 J106 Wire PC ADX2827 J104 3P Housing Wire ADX2748 NSP 26 Switch Holder ANG2493 Screw ABA1294 Screw PMB30P060FNI Screw AMZ30P060FZK Screw BMZ30P040FMC Gasket R ANK1695 Screw ABZ30P050FZK PDP-433PU...
  • Page 24: Upper Layer Section (1)

    Set the slide switches in accordance with applicable model when replacing the MR INTERFACE Assy. S4001 S4004 CBIT_1 CBIT_0 → → PDP-433P → → PDP-433PU S4001 ← → (CBIT_1) PDP-433PE ← → PDP-433PG Note 1 : When there is not S4004, set only S4001. S4004...
  • Page 25 J111 14P Housing Wire ADX2730 L3 Toroidal Core ATX1042 J214 3P Housing Wire ADX2735 J104 3P Housing Wire ADX2748 Ferrite Core Holder AEC1818 J113 Wire PJ ADX2742 J202 Flexible Flat Cable ADD1194 Screw TBZ40P080FZK Screw AMZ30P060FZK Screw BBA1051 Screw PMZ26P080FZK Screw ABA1294 PDP-433PU...
  • Page 26: Upper Layer Section (2)

    2.10 UPPER LAYER SECTION (2) PDP-433PU Only 200V 100V SW101 PDP-433PU...
  • Page 27 J114 Earth Wire ADX2709 Screw BMZ30P060FZK SP TERMINAL Assy AWZ6688 J101 13P Housing Wire ADX2768 (2) CONTRAST TABLE PDP-433PU/KUC, PDP-433PE/WYVI6, PDP-433PE/WYVI6XK and PDP-433PG/TLDPKBR are constructed the same except for the following: PDP-433PE/ PDP-433PE/ PDP-433PG/ Mark No. Symbol and Description PDP-433PU/KUC WYVI6...
  • Page 28: Front Case Section

    2.11 FRONT CASE SECTION PDP-433PU Only Foil Side PDP-433PU...
  • Page 29 Panel Cushion H (43) AED1200 HDTV Label See Contrast table (2) Protect Panel Assy (43) AMR3303 (2) CONTRAST TABLE PDP-433PU/KUC, PDP-433PE/WYVI6, PDP-433PE/WYVI6XK and PDP-433PG/TLDPKBR are constructed the same except for the following: PDP-433PE/ PDP-433PE/ PDP-433PG/ Mark No. Symbol and Description...
  • Page 30: Rear Section

    See Contrast table (2) NSP 6 Name Label (HD) Gray See Contrast table (2) Bolt Caution Label Gray AAX2928 (2) CONTRAST TABLE PDP-433PU/KUC, PDP-433PE/WYVI6, PDP-433PE/WYVI6XK and PDP-433PG/TLDPKBR are constructed the same except for the following: PDP-433PE/ PDP-433PE/ PDP-433PG/ Mark No. Symbol and Description...
  • Page 31: Pdp Service Assy 433 (awu1069)

    ABA1294 Screw ABZ30P060FMC Screw BMZ30P060FMC Screw PMB30P060FNI Screw VBB30P100FNI Bolt ABA1259 Corner Pad AHA2293 Upper Carton AHD3139 Under Carton AHD3140 Packing Sheet AHG1291 Washer WB80FZB VR Cushion AEB1374 Niplocker AEC1803 Static Plate AHK1013 Plate AHK1014 Screw BYC40P220FMC Washer WC60FZK PDP-433PU...
  • Page 32: Panel Chassis (43) Assy (awu1067)

    2..BRIDGE B ASSY AWZ6729 2..BRIDGE C ASSY AWZ6730 2..BRIDGE D ASSY AWZ6731 1..ADDRESS FUKUGO ASSY AWV1928 2..ADR CONNECT A ASSY AWZ6678 2..ADR CONNECT B ASSY AWZ6679 2..ADR CONNECT C ASSY AWZ6680 2..ADR CONNECT D ASSY AWZ6681 2..ADR RESONANCE ASSY AWZ6751 PDP-433PU...
  • Page 33 ∗ In case of this unit(433PU, 433PE or 433PG), remove the part that "W" is marked(one part). PDP Service Assy 433 (AWU1069) Wire Saddle Circuit Board Spacer Circuit Board Spacer (AEC1904) (AEC1872) (AEC1872) (There is marking of "P" nearby.) PDP-433PU...
  • Page 34: Block Diagram And Schematic Diagram

    VADR Gen. BGC1 CLAMP ADR CONNECT C ADR CONNECT D IC6901 IC6801 ASSY Buffer IC Buffer IC VADR2 CLK/LE CLK/LE ASSY VADR2 VADR2 Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver PDP-433PU...
  • Page 35 BRIDGE D ASSY BGD1 CLAMP ADR CONNECT A ADR CONNECT B IC6601 IC6501 VADR2 Buffer IC Buffer IC CLK/LE ASSY CLK/LE ASSY VADR2 VADR2 Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver PDP-433PU...
  • Page 36: Mr Interface Assy

    IC4006 (BUFF) TXD0 M_RXD Q4012 (INV) SR_DOWN IC4008, IC4009 (REM_SW) Q4007 (BUFF) SM_POW SM_POW IC4010 (BUFF) R4093 CCKM R4098 CCKM (BIAS) IC4007 (COMPR) CSEN2 SW_TRG F_KEY1 F_KEY2 Q4011 (DRIVER) LED_G LED_R Q4401 (BUFF) L_CH Q4402 (BUFF) R_CH CN4401 CN4007 CN4009 PDP-433PU...
  • Page 37 0-3.3V swing square wave *LED_R Red LED control signal 5.0V DC RXD0 232C bus 0-5V swing square wave DDC_SCL I2C for DDC 0-5V swing square wave Remote control signal 5.0V DC DDC_SDA I2C for DDC 0-5V swing square wave PDP-433PU...
  • Page 38: Digital Video Assy

    STB5V RXDO 3.3V 2.5V STB5V TXDO IIC BUS IC1207 DC/DC IC4005 A_SCL, A_SDA (M30624FGAFP) DCC_PD Converter Expander Module Microcomputer Block RXDO IC4011 Expander TXDO WE_PN AUDIO Assy RESET AC_OFF PD_TRIGGER Reset IC THERMAL SENSOR Assy SW POWER SUPPLY Module PDP-433PU...
  • Page 39: Drive Assy

    3.1.4 X DRIVE ASSY PDP-433PU...
  • Page 40: Y Drive Assy

    Photo Coupler IC2208 +15V HCPL-M611 D. GND IC5V +13.5V IC5V, VF D-D CONV. YDRIVE_PD IC5V UVP YDC_DC_PD VOFS_ADJ D. GND VOFS VSUS VOFS D-D VOFS UVP VSUS CONV. SUSGND VOFS OVP SUSGND SUSGND VH UVP VH D-D CONV. VH OVP PDP-433PU...
  • Page 41 PSUS Q2218 Q2216 Q2215 Y CONNECTOR IC2213 ASS'Y TND301S Vsus Q2221 Q2220 K2212 SUSOUT B 37-40 IC2216 TND301S 29,30 Q2228 Q2217 Q2226 Q2227 IC2217 TND301S Vsus Q2233 Q2232 IC2201 TC74ACT541FT 11-18 PSUS Q2210 IC2204 SUSGND TND301S Q2211 IC2210 TND301S PDP-433PU...
  • Page 42: Sub Address A And B Assys

    IC8801 D8804 (DC+AC) (-AC) ADR-D Conparator Additional (DC) Flip / Flop (EMG : ON) Block ADR-U ADR-B +12V IC8802 IC8802 IC8803 DGND VADR ADRGND Conparator (EMG : OFF) ADROUT CN8803 IC8804 H : EMG1 OFF L : EMG1 ON PDP-433PU...
  • Page 43: Adr Resonance Assy

    C6721 Q6708 ADR-U Q6709 ADR-D ADR-U ADR-U CN6701 Pre-Drive Drive ADR OUT L6704 IC6702 Q6702, Q6705 VADR V MID ADR D ADRGND C6722 Q6710 DGND Q6711 ADR-D ADR-D Pre-Drive Drive CN6703 DGND IC6703 Q6703, Q6712 V MID C6716 ADRGND PDP-433PU...
  • Page 44: Adr Connect A, B, C And D Assys

    BRIDGE ASSY ADR PD OPEN PD Q6502, Q6503 LBLK HBLK DATA_R DATA_R DATA_R DATA_R DATA_G DATA_G DATA_G DATA_G DATA_B DATA_B DATA_B DATA_B LBLK Buffer HBLK DATA_R DATA_R DATA_R DATA_R DATA_G DATA_G DATA_G DATA_G IC6501 DATA_B DATA_B DATA_B DATA_B CN6501 PDP-433PU...
  • Page 45: Audio Amp And Sp Terminal Assys

    5.95 J5003 CN5001 R– IC5201 IC5002 IC5202 (NJM2193L) (LA4628) (CXA2021S) Focus & SRS Audio Audio Pre-Amp. Audio Processor Power Amp. L– STB SW A_MUTE FOCUS SP TERMINAL ASSY SP21 L5301 CN5302 CN5301 ATF1206 R– SPEAKER TERMINAL L– L5352 ATF1206 PDP-433PU...
  • Page 46: Waveforms

    IC1501 - pin 13 (LE) K1326 (DEI) R1703 - pin 8 (YSUS_B) IC1501 - pin 11 (ADRCLK) V: 2V/div. H: 4µsec/div. V: 2V/div. H: 2msec/div. V: 2V/div. H: 20nsec/div. K1308 (VDRB) R1343 - pin 8 (RDAT_DL0) V: 2V/div. H: 4msec/div. PDP-433PU...
  • Page 47 CH2 : D9010 Anode (MID) CH3 : Q9006 Collector V: 10V/div. H: 2msec/div. 2msec/div (Input : PC, Signal : Color bar) 500nsec/div CH1 : Q6708 Drain CH2 : Q6710 Drain V: 10V/div. (Input : VIDEO, Signal : Color bar) 2msec/div 500nsec/div PDP-433PU...
  • Page 48 7.3V 5.8V IC5201 - pin 19 (FOCUSOUTL) ↔ GND J5003 - pin 6 (L–) ↔ GND CN5301 - pin 1 (L+) ↔ pin 2 (L–) V: 0.1V/div. H: 0.2msec/div. V: 1V/div. H: 0.2msec/div. V: 2V/div. H: 0.2msec/div. 5.9V 7.3V PDP-433PU...
  • Page 49: Pcb Connection Diagram

    1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 50V/div. H: 1µsec/div. V: 100V/div. H: 5µsec/div. ch 2 : K2220 (Y.PSUS) - K2219 (SUSGND) ch 2 : K2220 (Y.PSUS) - K2219 (SUSGND) V: 50V/div. H: 1µsec/div. V: 100V/div. H: 5µsec/div. 4. PCB CONNECTION DIAGRAM PDP-433PU...
  • Page 50 2..AUDIO AMP ASSY AWZ6687 K6001,K6012,K6018,K6025,K6031 AKX9002 2..SP TERMINAL ASSY AWZ6688 K6038,K6044 TEST PIN AKX9002 > 1..SW Power Supply Module AXY1059 SCAN (A) ASSY [AWZ6724] SEMICONDUCTORS IC6201-IC6206 SN755864APZP D6207 KU10N16 CAPACITORS C6201,C6202,C6212,C6213 ACG1088 C6222,C6223,C6232,C6233 ACG1088 C6242,C6243,C6252,C6253 ACG1088 (0.1uF/250V) C6203,C6205,C6220,C6231,C6235 CCSRCH151J50 C6251,C6259,C6262-C6266 CCSRCH151J50 PDP-433PU...
  • Page 51 CN6431 PH CONNECTOR B4B-PH-SM3 C6631,C6633,C6634 (47uF/6.3V) ACH1341 C6636-C6638 CCSRCH121J50 C6607-C6610,C6622-C6625,C6632 CKSRYF104Z16 BRIDGE C ASSY [AWZ6730] SEMICONDUCTORS C6635 CKSRYF104Z16 D6441 D1FL20U(S) RESISTORS CAPACITORS R6619-R6622,R6626,R6628 RAB4C100J C6441 (0.1uF/100V) ACG1098 R6630,R6631,R6634-R6637,R6641 RAB4C100J R6643,R6645,R6647 RAB4C100J OTHERS R6616 RAB4C473J CN6441 PH CONNECTOR B4B-PH-SM3 Other Resistors RS1/16S###J PDP-433PU...
  • Page 52 IC3102 HCPL-M611 R6916 RAB4C473J IC3200,IC3201 STK795-470 Other Resistors RS1/16S###J IC3101 TC74ACT541FT IC3103,IC3104,IC3106,IC3107 TND301S OTHERS IC3110,IC3113 TND301S CN6901 55P CONNECTOR AKM1202 IC3109 UPC78L05T Q3116,Q3119,Q3120 2SJ522 ADR RESONANCE ASSY [AWZ6751] Q3101 2SK2503 SEMICONDUCTORS Q3103-Q3106,Q3109-Q3114 FS16VS-9 IC6704 ICP-S1.0 Q3124-Q3127 FS16VS-9 IC6701-IC6703 TND301S PDP-433PU...
  • Page 53 Other Resistors RS1/16S###J RESISTORS R2015-R2018 RAB4C0R0J OTHERS R2001,R2002,R2005,R2011 RAB4C470J K3203,K3213 TEST PIN AKX9002 R2037,R2038 RAB4C470J KN3105-KN3114 GROUND PLATE ANK-142 R2035,R2036,R2039,R2040 RAB4C472J CN3101 13P PLUG KM250MA13 Other Resistors RS1/16S###J OTHERS [X DD CON BLOCK] CN2001 50P CONNECTOR AKM1201 SEMICONDUCTORS IC3712 AN1431M PDP-433PU...
  • Page 54 C2264,C2270 CKSRYB472K50 D2712,D2717,D2718,D2732,D2734 1SS355 C2201,C2203,C2205,C2208,C2213 CKSRYF104Z50 D2736,D2737 1SS355 C2220,C2222,C2223,C2238,C2239 CKSRYF104Z50 D2704,D2706,D2707,D2715,D2726 D1FL20U(S) C2241,C2242 CKSRYF104Z50 D2728 D1FL20U(S) D2711 D1FS4 RESISTORS R2235,R2273,R2291,R2305,R2315 RAB4C100J D2702,D2714,D2727 EC11FS4 R2317,R2342 RAB4C100J D2725 EC8FS6 R2253,R2256,R2270,R2283,R2332 RS1/10S184J D2733 RD91P R2338,R2354,R2355 RS1/10S184J D2724 U1ZB330 R2359-R2362 RS1/16S2000F D2713 U1ZB36 PDP-433PU...
  • Page 55 CAPACITORS R2712 RS3LMF272J C8906 CCSRCH101J50 VR2702,VR2703 (1kohm) ACP1089 C8922 CEHV100M16 VR2701 (2.2kohm) ACP1090 C8904 CEHV100M35 Other Resistors RS1/16S###J C8908 CEHV470M16 C8907 CEVNP2R2M35 SUB ADDRESS A ASSY [AWZ6692] C8902,C8905,C8909-C8917 CKSRYF104Z16 C8920,C8921 CKSRYF104Z16 SEMICONDUCTORS IC8801,IC8802,IC8804 M5223AFP RESISTORS IC8803 TC74VHC74FT R8906,R8907,R8937,R8938,R8941 RS1/16S1002D PDP-433PU...
  • Page 56 CN1001 PH CONNECTOR B12B-PH-SM3 X1201 ASS1159 CERAMIC RESONATOR (16MHz) CN1203 PH CONNECTOR B3B-PH-SM3 [PANEL UCOM BLOCK] CN1201,CN1202 8P PLUG CKS3130 SEMICONDUCTORS IC1101 HD64F2328VF IC1103 NC7SZ08P5 [DIGITAL BLOCK] IC1102 PST9228N SEMICONDUCTORS Q1101,Q1103 DTC143EK IC1802 FS781BZB D1101 AEL1171 IC1704 NC7SZ08P5 IC1301,IC1401 PD6358A PDP-433PU...
  • Page 57 Q1903 DTC143EK R4007,R4014,R4015,R4117 RS1/16S1001F Q1901,Q1904,Q1906 HN1C01FU R4106 RS1/16S1002F D1903-D1906,D1911,D1912 1SS355 R4107 RS1/16S1502F D1908 HZU2.2B R4098 RS1/16S2201F D1902,D1909 UDZ3.6B R4078 RS1/16S2202F D1907 UDZS5.1B R4074,R4094 RS1/16S3301F D1901 UDZS6.8B R4075 RS1/16S4701F R4057 RS1/16S5601F CAPACITORS C1904,C1906,C1912 CEV220M16 R4124 RS1/16S5602F C1901-C1903,C1905,C1907-C1911 CKSRYF104Z16 R4004,R4005,R4115,R4116 RS1/16S8200F PDP-433PU...
  • Page 58 CN4851 6P FFC CONNECTOR AKM1208 C4261 CKSRYF104Z16 CN4852 4P PH CONNECTOR B4B-PH-SM3 C4223,C4226,C4228,C4249 CKSRYF105Z10 C4266-C4270 CKSRYF105Z10 IR (P) ASSY [AWZ6658] RESISTORS SEMICONDUCTORS R4213-R4217,R4245,R4247 RAB4C181J Q4901 2SC2712 R4253-R4255 RAB4C181J D4901 1SS355 R4241 RAB4C680J R4250 RS1/16S5100D CAPACITORS Other Resistors RS1/16S###J C4901 CEV470M6R3 C4902 CKSRYB103K50 PDP-433PU...
  • Page 59 CFTLA224J50 C5225 CFTLA333J50 C5219,C5236 CFTLA473J50 C5003,C5006,C5016,C5042,C5207 CKCYB103K50 C5210 CKCYB103K50 C5043,C5052,C5205,C5229 CQMA122J50 C5224 CQMA222J50 C5215,C5231 CQMA392J50 RESISTORS R5053,R5054,R5075,R5076 RD1/2MMF2R2J R5001 RD1/2MMF3R9J Other Resistors RD1/4PU###J OTHERS J5003 6P HOUSING WIRE ADX2729 J5002 8P HOUSING WIRE ADX2731 5006 AEC1818 5001,5002,5004,5005 SCREW VBB30P100FNI PDP-433PU...
  • Page 60: Adjustment

    "5" key "∞" key "∞" key "2" key * "ENTER" "2" key "3" key * "ENTER" "3" key * : Refer to * : Refer to "6.1.1 How to "6.1.1 How to Enter Service Enter Service Factory Mode". Factory Mode". PDP-433PU...
  • Page 61: How To Enter The Service Factory Mode

    "5" and "∞" keys. Page 11/18, 13/18 Adjustment and setting items of the Plasma Display Note: The actual page structure may be different. Note 1: If the remote control unit for adjustment with the factory (AA5F) code is used. PDP-433PU...
  • Page 62: General Information About The Plasma Display And Media Receiver

    PANEL Version Panel microcomputer version information of the PDP FLASH Version Panel flash ROM version information of the PDP 01: PIONEER 50 inches, 02: PIONEER 43 inches, MONITOR model PDP model information 11: SHARP 50 inches, 12: SHARP 43 inches...
  • Page 63 ADRK PD (SD) prompted by the abnormal temperature (indicated by 4 blinks DIGITAL-DC/DC CONVERTER DCC PD of the Green LED), and not a record of a PD of the power-supply section. Note: The actual page structure may be different. PDP-433PU...
  • Page 64: Adjustment And Setting Item Of The Plasma Display

    After adjustment, if the PDP is restarted in the normal mode, the value in W/B table 2 will be used during PAL signal input, and the value in W/B table 1 will be used during NTSC signal input. Note: The actual page structure may be different. PDP-433PU...
  • Page 65 After the adjustment, if the PDP is restarted in the normal mode, the unit will operate on [ABL VIDEO50] during PAL signal input, and on [ABL VIDEO60 PC] using your adjusted values during NTSC signal input. Note: The actual page structure may be different. PDP-433PU...
  • Page 66 For 2 seconds after any operation is performed using the buttons on the main unit or the keys on the remote control unit, generation of a mask signal is stopped. During this period, it is possible to change any setting, make any adjustment, or check an external input signal. Note: The actual page structure may be different. PDP-433PU...
  • Page 67: Adjustment Required When The Set Is Repaired Or Replaced

    Replace the entire X DRIVE Assy. 1. VRN voltage adjustment When replaced 1. Panel white balance adjustment SW POWER SUPPLY Module Y DRIVE Assy X DRIVE Assy DIGITAL VIDEO Assy MR INTERFACE Assy Fig. 1 Configuration of the PC Board (rear side view) PDP-433PU...
  • Page 68: Adjustment

    PSUS (=GNDH) is a floating GND and its electric potential is different from that of chassis (Y DRIVE Assy) GND. Be sure not to short-circuit PSUS (=GNDH) and another GND, because that may damage the unit. Note : Be sure to measure between specified test points. PDP-433PU...
  • Page 69 Note: If you perform various adjustments with the RS-232C commands, be sure to execute a "DM0" command (releasing the pulse number limit) first, and after completion of the adjustment, be sure to execute a "DM3" command (pulse number limit: 64%, factory preset value). PDP-433PU...
  • Page 70 Y DRIVE Assy X DRIVE Assy Adjusting Points PDP-433PU...
  • Page 71: Commands

    6.4.1 RS-232C Commands The panel control items for the PDP-433PU, PE and PG system can be controlled with the RS-232C commands by connecting a PC through a special communication device GGF1428 when the Media Receiver is not connected with the PDP.
  • Page 72 Schematic Diagram of the special communication device PDP-433PU...
  • Page 73 MASK 64 Full mask (cyan 444) MASK 65 Full mask (flesh color 43) MASK 66 Full mask (red 620) MASK 67 Full mask (magenta 98) MASK 68 Full mask (sky blue 1_43) * See "6. 4. 2 GET Commands". PDP-433PU...
  • Page 74 Maximizing the adjustment value UP n Increasing the adjustment value by n VOFFSET ADJUST Vofs adjustment VOLUME Volume VSUS ADJUST Vsus adjustment XSUS B X-SUS-B pulse adjustment XSUS G X-SUS-G pulse adjustment YSUS B Y-SUS-B pulse adjustment YSUS G Y-SUS-G pulse adjustment PDP-433PU...
  • Page 75: Get Commands

    (Note 1) : If data are output when Reference mode is selected, the same data as the reference data are output as the offset data. (Note 2) : A checksum of 2 bytes is added at the end, but this can be ignored. PDP-433PU...
  • Page 76 3 byte Wide /FLASH ROM version 3 byte Note: A checksum of 2 bytes is added at the end, but this can be ignored. Display Information Data Model PDP-503MX (initial value) PDP-433MX Module 50 inches Module 43 inches PDP-503HD PDP-433HD PDP-433PU...
  • Page 77: General Information

    Assy ADR CONNECT D Assy BRIDGE C Assy X CONNECTOR (B) MR INTERFACE Assy Assy ADR CONNECT C Assy ADR RESONANCE Assy SUB ADDRESS B Assy ADR CONNECT B Assy BRIDGE D Assy ADR CONNECT A Assy LED Assy PDP-433PU...
  • Page 78: Diagnosis For Shutdown And Power-down Diagnosis By Led

    Wait another 5 seconds, then recover the unit by setting the MAIN X-DC/DC CONVERTER POWER button to ON. X-DRIVE Power supply Note: After power-down is released, the unit restarts and goes to Standby mode. Address junction Address resonance DIGITAL-DC/DC CONVERTER PDP-433PU...
  • Page 79 MODULE Expander MR INTERFACE ASSY AUDIO ASSY IC5202 CXA2021S IC4204 SiI861 IC4005 Expander IC4011 Expander MEDIA RECEIVER Note: The figures 1 - 4 indicate the number of times the "STANDBY/ON" LED blinks when shutdown occurs in the corresponding route. PDP-433PU...
  • Page 80 Sen so r e Temp Cen t e r t ime 4 1 M RESET Mon i t o r Ac u t i me 4 2 M RESET Pu l s e Ac u t i me 1 6 4 RESET PDP-433PU...
  • Page 81 Block Diagram of the Power Down Signal System ("STANDBY/ON" LED: Blinking in red) PDP-433PU...
  • Page 82 P.D. by 2.5V undervoltage (= overcurrent) Reference OVP : Over Voltage Protect UVP : Under Voltage Protect OCP : Over Current Protect : Power Down Note 1: The AC200V P.D. circuit is not mounted in the PDP-503PE and PDP-503PU models. PDP-433PU...
  • Page 83 PDP-433PU...
  • Page 84 Similarly, the switches and the semifixed VRs inside the power- 200V AC). supply module must not be adjusted without a special reason. Setting: For the PU model only, the switch is set to 100V, and for other models, it is set to 200V. PDP-433PU...
  • Page 85: Disassembly

    MENU, ENTER, then POWER Metal keys of the remote control unit in that order. The unit restarts and enters Service Factory mode. Turn off the power using the remote control unit. Then, the unit can be operated normally. PDP-433PU...
  • Page 86 Assy Metal AUDIO AMP Assy SW Power Supply Module Sub Frame L Sub Frame R ×2 SP TERMINAL Assy ×4 ×2 SW Power Supply Module Remove the DIGITAL VIDEO Assy (Connector,Circuit Board Spacer × 6) Diagnosis DIGITAL VIDEO Assy PDP-433PU...
  • Page 87 Remove the Front Case 43 (P). Front Case Assy 43 (P) Rear Case Aluminum Materials The hook of the Front Case 43 (P) is fixed with the Rear Case and the aluminum material, as shown in the illustration. PDP-433PU...
  • Page 88 (Connector, PCB Spacer × 3, Screws × 8) Scan IC Spring (43L) Scan IC Spring (43R) ×2 Reverse the SCAN (A) and SCAN (B) Assemblies. Exchange the ROM if necessary. SCAN (B) Assy ×2 X DRIVE Assy ×6 SCAN (A) Assy PDP-433PU...
  • Page 89: Ic Information

    • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC SN755864APZP, HD64F2328VF, PE1013B, M30624FGAFP, PD6358A, PST9246N, FS781BZB, STK795-470 SN755864APZP (SCAN A ASSY : IC6201 - IC6206, SCAN B ASSY : IC6001 - IC6006) Scan IC Pin Assignment (Top view) PDP-433PU...
  • Page 90 The high potential circuit power supply which is common to HVO1 - HVO32 − 41, 42, 78, 79 The high potential circuit power supply which is common to HVO33 - HVO64 29, 33, 43, 47 − It is the insulation electrically 77, 80, 83, 96 PDP-433PU...
  • Page 91 APLP The APL value acquisition trigger signal input VD_31 The V signal input from IC1401 (PD6358) 3.3V power supply Data bus Data bus Data bus Data bus Data bus Data bus Data bus Data bus Data bus Data bus PDP-433PU...
  • Page 92 A clock oscillation child connection terminal NC terminal 3.3V power supply NC terminal A read control terminal from an outside slave device HWRB A wright control terminal to an outside slave device NC terminal NC terminal NC terminal NC terminal NC terminal NC terminal PDP-433PU...
  • Page 93 The HD signal input from outside Assy (RGB Assy etc.) The microcomputer mode of operation select signal input The microcomputer mode of operation select signal input The microcomputer mode of operation select signal input NC terminal CS_31Y IC1301, IC1401 (PD6358) control signal CS_31X IC1301, IC1401 (PD6358) control signal PDP-433PU...
  • Page 94 XSUS_DO 1_22 1_40 XSUS_GI 1_45 YSUS_GO 1_55 1_54 XNR_D1I 1_44 1_51 XNR_D1O 1_62 1_36 1_52 XNR_D2I 1_43 XNR_D2O 1_61 1_35 1_53 XSUS_MSKI 1_46 XSUS_MSKO 1_28 1_41 1_32 XCP_MSKI 1_47 XCP_MSKO 1_34 1_42 1_31 XNR_UI 1_57 XNR_UO 1_60 1_56 1_58 PDP-433PU...
  • Page 95 1_46 1_17 1_28 1_53 ypru1in ypru1out 1_45 1_13 1_60 ypru2in 1_16 ypru2out 1_44 1_59 yofsin 1_54 1_15 yofsout 1_43 1_66 ysofdin 1_33 1_10 ysoftdout 1_52 1_42 1_51 1_56 ysusmskin 1_55 ysusmskout 1_41 1_12 1_37 ycpmskin ycpmskout 1_40 1_49 1_11 PDP-433PU...
  • Page 96 , y l l l u l l u t i s c t i x i f t s i x i f PDP-433PU...
  • Page 97 Pin Function (2/2) a l l g i l g i l t s i l a i n i l PDP-433PU...
  • Page 98 PD6358A (DIGITAL VIDEO ASSY : IC1301, IC1401) Picture Improved IC Pin Function (1/7) ) t r ) t i PDP-433PU...
  • Page 99 ) t i f i f ) t i ) t i ) t i ) t i ) t i ) t i ) t i ) t i ) t i ) t i ) t i PDP-433PU...
  • Page 100 Pin Function (3/7) ) t r ) t i PDP-433PU...
  • Page 101 ) t i r i f ) t i ) t i ) t i ) t i ) t i f i f ) t i ) t i r i f ) t i PDP-433PU...
  • Page 102 Pin Function (5/7) ) t i r i f ) t i ) t r PDP-433PU...
  • Page 103 ) t i ) t i ) t i ) t i ) t i f i f ) t i r i f ) t i ) t i ) t i ) t r PDP-433PU...
  • Page 104 Pin Function (7/7) ) t i ) t i ) t i ) t i ) t i ) t i ) t i PDP-433PU...
  • Page 105 PST9246N (DIGITAL VIDEO ASSY: IC1208) Drive Protect PLD Block Diagram Pin Assignment (Top View) SOT-25 (TOP VIEW) Pin Function Pin No. Pin name Functions control pin Substate pin GND pin Reset signal output pin pin / voltage detect pin PDP-433PU...
  • Page 106 Modulated Clock Frequency Output. The center frequency is the same as the input reference FSOUT CMOS/TTL frequency for FS781. Input frequency is multipled by 2X and 4X for FS782 and FS784 respectively. Power Positive Power Supply Power Power Supply Ground PDP-433PU...
  • Page 107 OUT L PGND 36 N.C. 35 POWER GND DUMMY 34 POWER GND 33 POWER GND 32 POWER GND 31 N.C. 30 PL1 N.C. 28 N.C. 26 PC1 25 PC2 24 PC2 PGND DUMMY TR10 23 N.C. 22 PL2 21 PL2 PDP-433PU...
  • Page 108: Panel Facilities

    8. PANEL FACILITIES Plasma Display STANDBY/ON INPUT CHANNEL VOLUME STANDBY/ON Power indicator INPUT button VOLUME buttons MAIN POWER button STANDBY/ON button CHANNEL buttons Remote control sensor PDP-433PU...

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