Pioneer PDP-503PE Service Manual
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Pioneer PDP-503PE Service Manual

Pioneer PDP-503PE Service Manual

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PLASMA DISPLAY
PDP-503PE
PDP-503PU
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
PDP-503PE
?
WYVI6
−
KUC
This product is component of system.
Component
Plasma Display System
Media Receiver
Plasma Display
For details, refer to "Important symbols for good services".
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2002
Model
PDP-503PU
−
AC220 - 240V
?
AC120V
System
PDP-503HDE
PDP-R03E
PDP-503PE
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
Power Requirement
Service Manual
PDP-5030HD
PDP-R03E : ARP3110
PDP-R03U
PDP-R03U : ARP3113
ARP3107
PDP-503PU
ARP3108
ORDER NO.
ARP3107
Remarks
Remaks
This service manual
T – IZE JAN. 2002 Printed in Japan

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  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2002 T –...
  • Page 2 PDP-503PE, PDP-503PU SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

  • Page 3: Product Safety Notice

    Leakage Current Cold Check With the AC plug removed from an AC power source, place a Many electrical and mechanical parts in PIONEER set have special jumper across the two plug prongs. Turn the AC power switch on. safety related characteristics. These are often not evident from...

  • Page 4: Charged Section And High Voltage Generating Point

    PDP-503PE, PDP-503PU CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT 7 Charged Section 7 High Voltage Generating Point The places where the commercial AC power is used without The places where voltage is 100V or more except for the charged passing through the power supply transformer.
  • Page 5 PDP-503PE, PDP-503PU [ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: 1.

  • Page 6: Table Of Contents

    PDP-503PE, PDP-503PU CONTENTS 1. SPECIFICATIONS ..........7 2. EXPLODED VIEWS AND PARTS LIST ....8 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 30 (For SCHEMATIC DIAGRAM, refer to ARP3108) 4. PCB CONNECTION DIAGRAM ... Refer to ARP3108 5. PCB PARTS LIST ..........46 6.

  • Page 7: Specifications

    PDP-503PE, PDP-503PU 1. SPECIFICATIONS Item Model: PDP-503PE Model: PDP-503PU 1280 × 768 pixels Number of Pixels Audio Amplifier 12 W + 12 W (10% distortion) Power Requirement AC 220–240 V, 50/60 Hz, 356 W (0.6 W Standby) AC 120 V, 60 Hz, 370 W (0.6 W Standby) 1218 (W) ×...

  • Page 8: Exploded Views And Parts List

    See Contrast table (2) Power Cord See Contrast table (2) Power Cord See Contrast table (2) (2) CONTRAST TABLE PDP-503PE/WYVI6 and PDP-503PU/KUC are constructed the same except for the following : Part No. Mark Symbol and Description Remarks PDP-503PE PDP-503PU...
  • Page 9 PDP-503PE, PDP-503PU 2.2 UNDER LAYER SECTION (1) Upper side Refer to "2.14 PANEL CHASSIS ASSY (AWU1037)". • UNDER LAYER SECTION (1) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Wire Saddle AEC1904 CLAMP A Assy AWZ6650...
  • Page 10 PDP-503PE, PDP-503PU 2.3 UNDER LAYER SECTION (2) 11 11 5 or 6 Upper side 7 or 8 11 11...
  • Page 11 PDP-503PE, PDP-503PU • UNDER LAYER SECTION (2) PARTS LIST Mark No. Description Part No. ADR CONNECT A Assy AWZ6626 ADR CONNECT B Assy AWZ6627 ADR CONNECT C Assy AWZ6628 ADR CONNECT D Assy AWZ6629 BRIDGE A Assy AWZ6620 BRIDGE B Assy...
  • Page 12 PDP-503PE, PDP-503PU 2.4 UNDER LAYER SECTION (3) Upper side 7 (Upper Side) 8 (Bottom Side) Upper side...
  • Page 13 PDP-503PE, PDP-503PU • UNDER LAYER SECTION (3) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. J202 Flexible Flat Cable ADD1194 DIGITAL VIDEO Assy AWV1903 V MID CLAMP Assy AWV1934 J209 Flexible Flat Cable ADD1191 J204 Flexible Flat Cable...
  • Page 14 PDP-503PE, PDP-503PU 2.5 UNDER LAYER SECTION (4) Upper side Upper side...
  • Page 15 PDP-503PE, PDP-503PU • UNDER LAYER SECTION (4) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Scan IC Spring (L) ABK1026 DIGITAL VIDEO Assy AWV1903 Scan IC Spring (R) ABK1027 Y DRIVE Assy AWZ6645 Scan Insulation Sheet...
  • Page 16 PDP-503PE, PDP-503PU 2.6 UNDER LAYER SECTION (5) 1 22 16 29 23 SA1 SA2 CN9002 CN9001 SA2 SA1 30 22...
  • Page 17 PDP-503PE, PDP-503PU • UNDER LAYER SECTION (5) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. ADR CONNECT A Assy AWZ6626 J121 5P Housing Wire ADX2759 ADR CONNECT B Assy AWZ6627 Flat Clamp AEC1879 ADR CONNECT C Assy...
  • Page 18 PDP-503PE, PDP-503PU 2.7 MIDDLE LAYER SECTION (1)
  • Page 19 PDP-503PE, PDP-503PU • MIDDLE LAYER SECTION (1) PARTS LIST Mark No. Description Part No. Mark No. Description Part No. IR (P) Assy AWZ6658 Card Corner Holder BEC1144 Niplocker BEC1136 LED Assy AWZ6655 FRONT KEY CONN Assy AWZ6657 J113 Wire J...
  • Page 20 PDP-503PE, PDP-503PU 2.8 MIDDLE LAYER SECTION (2)
  • Page 21 PDP-503PE, PDP-503PU • MIDDLE LAYER SECTION (2) PARTS LIST Mark No. Description Part No. AUDIO AMP Assy AWZ6687 Toroidal Core (L2) ATX1042 Screw ABA1294 Edge Saddle AEC1571 Wire Saddle AEC1745 IF Sheet AMR3298 Nyron Rivet AEP-211 PCB Spacer AEC1570 Audio Base...
  • Page 22 PDP-503PE, PDP-503PU 2.9 UPPER LAYER SECTION (1) J5002 J201 J202 Caution in the MR INTERFACE Assy Replacement Set the slide switches in accordance with applicable model when replacing the MR INTERFACE Assy. S4001 S4004 CBIT_1 CBIT_0 → → PDP-503P S4001 ←...
  • Page 23 PDP-503PE, PDP-503PU • UPPER LAYER SECTION (1) PARTS LIST Mark No. Description Part No. MR INTERFACE Assy AWZ6654 Screw AMZ30P060FZK Screw TBZ40P080FZK Terminal Panel P ANG2472 Screw PMZ26P030FZK Hexagonal Head Screw BBA1051 J201 Flexible Flat Cable ADD1194 J202 Flexible Flat Cable...
  • Page 24 PDP-503PE, PDP-503PU 2.10 UPPER LAYER SECTION (2) PDP-503PU Only J5003 100V SW101 200V...
  • Page 25 PMB30P060FNI Silicone Sheet AEH1035 Solder Warning Label See Contrast table (2) J114 Earth Wire ADX2709 (2) CONTRAST TABLE PDP-503PE/WYVI6 and PDP-503PU/KUC are constructed the same except for the following : Part No. Mark Symbol and Description PDP-503PE PDP-503PU Remarks WYVI6...

  • Page 26: Front Case Section

    Flexible Seal (P) AEH1052 Power Button AAD4113 Coil Spring ABH1108 Serial Sheet AAX2609 (2) CONTRAST TABLE PDP-503PE/WYVI6 and PDP-503PU/KUC are constructed the same except for the following : Part No. Mark Symbol and Description PDP-503PE PDP-503PU Remarks WYVI6 Energy Star Label...

  • Page 27: Rear Section

    AAX2852 Terminal Display Label P AAX2858 Terminal Display Label L See Contrast table (2) Bottom View (2) CONTRAST TABLE PDP-503PE/WYVI6 and PDP-503PU/KUC are constructed the same except for the following : Part No. Mark Symbol and Description PDP-503PE PDP-503PU Remarks...

  • Page 28: Parts List

    PDP-503PE, PDP-503PU 2.13 PDP SERVICE ASSY 503 (AWU1040) PDP Service Assy 503 (AWU1040) consists of the following parts. • PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Panel Chassis (50) Assy AWU1037 Insullation Sheet AMR3263 Front Chassis V...
  • Page 29 PDP-503PE, PDP-503PU Caution in Replacement of Chassis Block Please order the PDP Service Assy 503 (AWU1040) when replacing the Chassis block. PDP Service Assy 503 is all common use parts of for business, public use and module. Supply it by the state that installed Circuit Board Spacer (AEC1872) and Wire Saddle (AEC1904) as follows.

  • Page 30: Block Diagram And Schematic Diagram

    PDP-503PE, PDP-503PU 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 3.1.1 OVERALL DIAGRAM Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver VADR2 VADR2 VADR2 CLK/LE IC6501 CLK/LE...
  • Page 31 PDP-503PE, PDP-503PU Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver...
  • Page 32 PDP-503PE, PDP-503PU 3.1.2 MR INTERFACE ASSY CN4003 (DVI) IC4204 TMDS_RXCORE CONTENT_PROTECTION SCALING 8bit_DIGITAL TMDS × RGB IC4203 (CONF_ROM) Q4201, Q4202 (5V ↔ 3.3V I2C_LEVEL_SHIFT) Q4005, Q4006 (5V ↔ 3.3V IC4201 I2C_LEVEL_SHIFT) (DDC_ROM) IC4012 (IC2_SW) DDC_SCL DDC_SCL DDC_SDA DDC_SDA DDC5V IC4013...
  • Page 33 PDP-503PE, PDP-503PU Voltages CN4002 (MDR Connector) (↔ Media Receiver) CN4003 (DVI Connector) (↔ Media Receiver) Name Description Voltage at INPUT4 NTSC Input Name Description Voltage at INPUT4 NTSC Input 232C bus (PDP → MR) M_RXD 0-5V swing square wave RX2-...

  • Page 34: Digital Video Assy

    PDP-503PE, PDP-503PU 3.1.3 DIGITAL VIDEO ASSY MR INTERFACE DIGITAL VIDEO ASSY 3.3V 2.5V ASSY 3.3V IC1301 (IC31 L) (PD6358) Address Data RGB 2 phase 8 bit DRAM ADR CONNECT A - D Assy (Left section) Line Buffer IC4204 IC1401 (IC31 R)
  • Page 35 PDP-503PE, PDP-503PU 3.1.4 X DRIVE ASSY...
  • Page 36 PDP-503PE, PDP-503PU 3.1.5 Y DRIVE ASSY IC5V IC2504 Photo Coupler TC74ACT540FT Photo Coupler Photo Coupler OC2-1 To SCAN ASSY Photo Coupler (Lower) Photo Coupler Photo Coupler Photo Coupler Photo Coupler IC2501,IC2502, IC2001 IC2505,IC2510, TC74ACT541FT IC2512,IC2513, IC2514,IC2525, HCPL-M611 To SCAN ASSY...
  • Page 37 PDP-503PE, PDP-503PU VSUS Q2204 YPR-U1 YPR-U2 Q2205 IC2203 TND301S K2203 SUSOUT A 37-40 IC2212 TND301S 29,30 Q2219 K2220 PSUS Q2218 Q2216 Q2215 Y CONNECTOR IC2213 ASS'Y TND301S Vsus Q2221 Q2220 K2212 SUSOUT B 37-40 IC2216 TND301S 29,30 Q2228 Q2217 Q2226...
  • Page 38 PDP-503PE, PDP-503PU 3.1.6 SUB ADDRESS A and B ASSYS +60V Current - Voltage Over Current DET. Block Convert Block ADRGND CN8801 R8801 - R8805 Q8801 H : V MID CLAMP OFF L : V MID CLAMP ON ADR Output P.D. Output Block...
  • Page 39 PDP-503PE, PDP-503PU 3.1.7 ADR RESONANCE ASSY CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. ICP-S1.0 MFD +60V BY ROHM CO., LTD. FOR IC6704. +60V +60V ICP-S1, 0 +60V CN6702 IC6704 C6703 - C6708...
  • Page 40 PDP-503PE, PDP-503PU 3.1.8 ADR CONNECT A, B, C and D ASSYS Address Module Address Module Address Module Address Module Address Module (TCP) (TCP) (TCP) (TCP) (TCP) ADR OUT BRIDGE ASSY ADR PD OPEN PD Q6502, Q6503 LBLK HBLK DATA_R DATA_R...
  • Page 41 PDP-503PE, PDP-503PU 3.1.10 AUDIO AMP and SP TERMINAL ASSYS AUDIO AMP ASSY IC5202 (CXA2021S) IC5201 (NJM2193L) IC5002 (LA4628) No. Voltage (V) No. Voltage (V) No. Voltage (V) No. Voltage (V) No. Voltage (V) 5.25 5.95 11.91 1.73 5.94 5.95 5.95 5.84...
  • Page 42 PDP-503PE, PDP-503PU 3.2 WAVEFORMS DIGITAL VIDEO ASSY K1327 (VDI) K1326 (DEI) K1308 (VDRB) K1328 (HDI) K1333 (VCLKL) IC1501 - pin 15 (LBLK) V: 2V/div. H: 4msec/div. V: 2V/div. H: 4µsec/div. V: 2V/div. H: 2msec/div. K1327 (VDI) K1326 (DEI) K1308 (VDRB)
  • Page 43 PDP-503PE, PDP-503PU ADR CONNECT A - D SUB ADDRESS A, B ADR RESONANCE ASSY ASSY ASSY CH1 : IC6702 - pin 2 CH1 : IC6501 - pin 8 (CLK) CH1 : IC8801 - pin 3 CH2 : IC6701 - pin 2...

  • Page 44: Audio Section

    PDP-503PE, PDP-503PU AUDIO SECTION Measurement condition Caution in the measurement Video Input Signal : FULL FIELD COLOR-BAR Audio Power Amp. (IC5002: LA4628) on the AUDIO AMP Assy is BTL system, and, Audio Input Signal : 1kHz Sine Carve 0.2Vrms as for the power amplifier and the speaker output, ± poles becomes hot for the...
  • Page 45 PDP-503PE, PDP-503PU Sustain Waveforms Drive Pulse Waveforms Sustain Waveform (1 field) Sustain Waveform (1 sub-field) Y Drive Pulse Control Waveform (1 field) ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) ch 1 : K3107 (X.PSUS) - K3201 (SUSGND) V: 100V/div. H: 2msec/div.

  • Page 46: Pcb Parts List

    PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. 5. PCB PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part.
  • Page 47 PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. C6203,C6206,C6210,C6215,C6219 CCSRCH151J50 BRIDGE C ASSY C6227,C6229,C6236,C6240,C6244 CCSRCH151J50 C6246,C6255,C6259,C6260 CCSRCH151J50 SEMICONDUCTORS C6208,C6209,C6217,C6218,C6226 CCSRCH181J50 D6441,D6442 D1FL20U(S) C6230,C6238,C6239,C6245,C6250 CCSRCH181J50 CAPACITORS C6257,C6258 CCSRCH181J50 C6204,C6205,C6207,C6214,C6216 CCSRCH390J50 C6441,C6442 (0.1µF/100V) ACG1098 C6220,C6224,C6225,C6231 CCSRCH390J50 C6234,C6235,C6237,C6248,C6249 CCSRCH390J50...
  • Page 48 PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. CLAMP D ASSY OTHERS CN6601 55P CONNECTOR AKM1202 SEMICONDUCTORS D6491,D6492 D1FL20U(S) CAPACITORS ADR CONNECT C ASSY C6491,C6492 (0.1µF/100V) ACG1098 SEMICONDUCTORS IC6801 TC74VHC541FT OTHERS Q6802 2SC2712 CN6491 PH CONNECTOR...

  • Page 49: Drive Assy

    PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. ADR RESONANCE ASSY [X SUS BLOCK] SEMICONDUCTORS SEMICONDUCTORS IC3102 HCPL-M611 IC6704 (1A/50V) ICP-S1.0 IC3200,IC3201 STK795-460 IC6701-IC6703 TND301S IC3101 TC74ACT541FT Q6704,Q6705,Q6712 2SB1132 IC3103,IC3104,IC3106,IC3107 TND301S Q6701-Q6703 2SD1664 IC3110,IC3113 TND301S Q6710,Q6711...

  • Page 50: Y Drive Assy

    PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. R3215,R3216 RS1MMF101J Y DRIVE ASSY R3228,R3229 RS1MMF102J R3202,R3203 RS1MMF563J [Y DRIVE LOGIC BLOCK] R3178,R3179 RS2MMF121J SEMICONDUCTORS VR3200-VR3203 (1kΩ) ACP1089 IC2006 PE1013B Other Resistors RS1/16S IC2007 TC74ACT540FT IC2001,IC2003-IC2005 TC74ACT541FT...
  • Page 51 PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. COILS [Y DRIVE SCAN BLOCK] L2207 RADIAL LEAD INDUCTOR ATH1110 SEMICONDUCTORS L2213,L2214 ATH1112 IC2501,IC2502,IC2505,IC2510 HCPL-M611 RADIAL LEAD INDUCTOR IC2512-IC2514,IC2516,IC2525 HCPL-M611 L2206,L2211 CHOKE COIL ATH1117 IC2503,IC2504,IC2506 TC74ACT540FT L2208,L2212,L2215,L2216 ATH1118...
  • Page 52 PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. CAPACITORS CAPACITORS C2701,C2735 (22µF/315V) ACH1345 C8806 CCSRCH101J50 C2706,C2725,C2737 CEHAT101M16 C8822 CEHV100M16 C2709,C2718,C2720,C2739,C2745 CEHAT101M25 C8804 CEHV100M35 C2708 CEHAT101M2A C8801,C8808 CEHV470M16 C2740 CEHAT101M2C C8807 CEVNP2R2M35 C2704 CEHAT221M25 C8802,C8803,C8805,C8809-C8817 CKSRYF104Z16 C2715...
  • Page 53 PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. OTHERS [MODULE UCOM BLOCK] CN8903 23P CONNECTOR AKM1205 SEMICONDUCTORS CN8901 PH CONNECTOR S3B-PH-SM3 IC1204 24LC04B(I)SN CN8902 PH CONNECTOR S8B-PH-SM3 IC1208 PST9246N IC1202 TC74VHC08FT IC1201 TC74VHC21FT IC1205 TC74VHC541FT DIGITAL VIDEO ASSY...
  • Page 54 PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. C1303-C1305,C1307-C1321 CKSRYF104Z16 MR INTERFACE ASSY C1323-C1336,C1403-C1405 CKSRYF104Z16 C1407-C1421,C1423-C1436,C1501 CKSRYF104Z16 [INTERFACE BLOCK] C1503,C1601,C1603,C1701-C1710 CKSRYF104Z16 SEMICONDUCTORS C1713,C1803-C1805 CKSRYF104Z16 IC4011 CXA1875AM RESISTORS IC4007,IC4010 M5223AFP IC4005 M62320FP R1502,R1517,R1606,R1622 RAB4C101J IC4001 PQ05DZ51 R1307,R1310-R1315,R1317,R1318 RAB4C220J...
  • Page 55 PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. CN4007 7P PH CONNECTOR B7B-PH-SM3 [AUDIO BLOCK] CN4008 8P PLUG CKS3130 SEMICONDUCTORS Q4403 2SA1162 Q4401,Q4402 2SC2712 [TMDS RECEIVER BLOCK] D4401-D4404 1SS355 SEMICONDUCTORS CAPACITORS IC4201 24LC01B C4408,C4417 CEANP100M50 IC4203...
  • Page 56 PDP-503PE, PDP-503PU Mark No. Description Part No. Mark No. Description Part No. C5219,C5236 CFTLA473J50 CAPACITORS C5003,C5006,C5016,C5042,C5207 CKCYB103K50 C4901 CEV470M6R3 C5210 CKCYB103K50 C4902 CKSRYB103K50 C5043,C5052,C5205,C5229 CQMA122J50 C4903 CKSRYB472K50 C5224 CQMA222J50 C4904 CKSRYF104Z16 C5215,C5231 CQMA392J50 RESISTORS RESISTORS All Resistors RS1/16S R5053,R5054,R5075,R5076 RD1/2MMF2R2J...

  • Page 57: Adjustment

    PDP-503PE, PDP-503PU 6. ADJUSTMENT 6.1 SERVICE FACTORY MODE Service factory mode uses an OSD function of the Media Receiver (PDP-R03E or PDP-R03U). Perform the adjustment and setting in the state that this unit and Media Receiver are connected by the system.
  • Page 58 PDP-503PE, PDP-503PU 6.1.1 How to Enter the Service Factory Mode Press the " (POWER)" key (POWER OFF) System standby state Confirm that the plasma display and the media receiver turned on together and a system cable is connected properly. Perform the following operation by the remote control unit for less than 3 seconds.
  • Page 59 Module microcomputer software version information of the PDP Panel microcomputer version information of the PDP Reference Panel flash ROM version information of the PDP 01: PIONEER 50 inches, 02: PIONEER 43 inches, PDP model information 11: SHARP 50 inches, 12: SHARP 43 inches Media receiver model information...
  • Page 60 PDP-503PE, PDP-503PU 6.1.3 Adjustment and Setting Item of the Plasma Display Display example of the eleventh page 1 / 1 3 PUT1 No S I G MNTR V5 0 MNTR V6 0 MNTR PC MNTR R H I GH1 2 5 5...
  • Page 61 PDP-503PE, PDP-503PU Display example of the twelfth page 1 / 1 3 PUT1 No S I G ABL V I DE 6 0 PC 1 1 8 ABL V I DE 1 2 2 1 3 1 1 2 8...
  • Page 62 PDP-503PE, PDP-503PU Display example of the thirteenth page 1 / 1 3 PUT1 No S I G VE MO DR VE MO NEGAT BR I GHT ENHAN E MASK FREQ PATTE N MASK FULL MASK Item Adjustable Range Shipping Setting...

  • Page 63: Adjustment Required When The Set Is Repaired Or Replaced

    PDP-503PE, PDP-503PU 6.2 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED Y DRIVE Assy SW POWER SUPPLY Module When repaired When replaced 1. VOFS/VH/IC5V voltage adjustment No adjustment required. 2. Timing adjustment of pulse module DIGITAL VIDEO Assy When replaced When repaired 1.
  • Page 64 PDP-503PE, PDP-503PU 6.3 ADJUSTMENT VOFS/VH/IC5V Voltage Adjustment Adjusting Point Input Signal Adjusting Method VOFS (Offset voltage) adjustment Method 1 1. Write down a adjustment value of VOFS ADJ in the factory mode. 2. Set this adjustment value to center (128).
  • Page 65 PDP-503PE, PDP-503PU Sustain Pulse Waveform Adjustment Adjusting Point Adjusting Method Input Signal REF_DIG mode in Factory mode X-SUS-B, Y-SUS-B Adjustment White 100% XSUSB ADJ Set to the indicated value with the remote control unit. YSUSB ADJ (Refer to "Timing adjustment of control signal of X and Y Drive Assys".)
  • Page 66 PDP-503PE, PDP-503PU Timing Adjustment of X and Y DRIVE Assys Control Signal Purpose • Pulse module loads in DRIVE Assy as one of heat measures of DRIVE Assy. Adjust the drive timing of the pulse module driving parallel with VR.
  • Page 67 PDP-503PE, PDP-503PU Measuring Waveform of Pulse Module Timing Adjustment Timing adjustment of the pulse module control signal adjusts with the sustain pulse of eighth pulse (X DRIVE) and the ninth pulse (Y DRIVE) from the back of 6SF. Measuring point of waveform...
  • Page 68 PDP-503PE, PDP-503PU SUS-D Adjustment (Y DRIVE) SUS-U Adjustment (Y DRIVE) 1ms/div 1ms/div Magnify 6SF block Magnify 6SF block 5µs/div 5µs/div Magnification Magnification 1ms/div 1ms/div Magnify 6SF block Magnify 6SF block 500ns/div 200ns/div Magnification Magnification 1ms/div 1ms/div Magnify 6SF block Magnify 6SF block...
  • Page 69 PDP-503PE, PDP-503PU SUS-B Ground Timing Adjustment It is necessary to readjust this adjustment when replaced the X or Y DRIVE Assy and the pulse module. Measurement point and method Measurement point of waveform of X and Y DRIVE Assy in timing adjustment is test pin of SUSOUT of the pulse module of bottom of the main unit.

  • Page 70: Y Drive Assy

    PDP-503PE, PDP-503PU Y DRIVE Assy X DRIVE Assy K2720 K2716 K3708 K3213 (PSUS) (VH) (VRN_OVP) (1/2VSUS) K2218 K3214 K2215 K2217 K3702 K2717 K3707 (1/2 VSUS) (SUSGND) (SUS_B) (SUS_U) (SUS. GND) K3706 (VH CONT) (VRN) (X DC-DC PD) K2214 (SUS_G) K2216...
  • Page 71 PDP-503PE, PDP-503PU 6.4 COMMAND 6.4.1 RS-232C Command As for PDP-503P system, the 232C control of the panel control item is possible by a single state. However, the following exclusive use communication jig is necessary. ∗ Be careful so that can not use a DSUB 9-pin in the rear panel of the media receiver.
  • Page 72 PDP-503PE, PDP-503PU Jig Schematic Diagram...
  • Page 73 PDP-503PE, PDP-503PU RS-232C Command Ο Ο i n i & t i r & t i r i t l n i l l l u l l u l l u l l u l l u l l u...
  • Page 74 PDP-503PE, PDP-503PU l l u o l l l l u l l u l l u r r i v i t v i t v i t v i t Ο Ο Ο Ο Ο Ο Ο Ο...
  • Page 75 PDP-503PE, PDP-503PU 6.4.2 GET Command Command Description Command Function Output data of an electronic VR adjustment value and a drive system adjustment value Output data to be related to white balance adjustment of the panel Output data such as version information, hour meter and pulse meter...
  • Page 76 PDP-503PE, PDP-503PU GS1: Output data such as version information, hour meter and pulse meter • Output it according to transmission order and size of the table below. Order Data Contents Size Remarks Display information 3 byte See below Module microcomputer model number...

  • Page 77: General Information

    PDP-503PE, PDP-503PU 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 PCB LOCATION CLAMP A Assy ADR CONNECT A Assy DIGITAL VIDEO Assy BRIDGE A Assy ADR CONNECT B THERMAL Assy SENSOR SUB ADDRESS A Assy Assy ADR RESONANCE Assy SCAN (A) Assy...

  • Page 78: Shut Down/Power Down Diagnosis By Led Display

    PDP-503PE, PDP-503PU 7.1.2 SHUT DOWN/POWER DOWN DIAGNOSIS BY LED DISPLAY When internal circuit abnormality and other operation abnormality occurred from this unit, self-diagnose display function by STANDBY/ON (LED) indicator is loaded. Each NG point by LED blinking and a PD (power down) point are as follows.
  • Page 79 PDP-503PE, PDP-503PU Block Diagram of Shut Down Signal System DIGITAL VIDEO ASSY IC1101 IC1191 Panel UCOM Panel UCOM THERMAL SENSOR external Flash ROM ASSY IC8351 DDC_SCL *PU_CE BUSY Thermal DDC_SDA REQ_PU Sensor 1 TEMP1 Y DRIVE ASSY IC1207 Module UCOM...
  • Page 80 PDP-503PE, PDP-503PU Shut down diagnosis 1 Panel microcomputer NG When a module microcomputer failed in communication with a panel microcomputer, this NG occurs. Shut down after OSD display for 30 seconds from the NG detection. Abnormality to expect Open / Short of communication line in the Assy...
  • Page 81 PDP-503PE, PDP-503PU Block Diagram of Power Down Signal System...

  • Page 82: Sw Power Supply

    P.D. by 2.5V overvoltage 2.5V UVP P.D. by 2.5V undervoltage (= overcurrent) Reference OVP : Over Voltage Protect UVP : Under Voltage Protect OCP : Over Current Protect Note 1: AC200V P.D. is not applicable to the PDP-503PE and PDP-503PU models.
  • Page 83 PDP-503PE, PDP-503PU...
  • Page 84 PDP-503PE, PDP-503PU Block diagram for Power supply section SW POWER SUPPLY MODULE Y DRIVE ASSY VOFS VOFS DC/DC -45V Converter +B395V VSUS AC IN Power Factor VSUS DC/DC 100 - 240V Control Converter 225V VH DC/DC 130V Converter VADR VADR DC/DC...

  • Page 85: Disassembly

    PDP-503PE, PDP-503PU 7.1.3 DISASSEMBLY About detect switch SW Power Supply Module This unit adopt the "Rear Case opened ! detection" system. Remove the Rear Case (50P).(Screws × 19) Please work in service as follows by all means. ×2 ×2 ×2 ×2...
  • Page 86 PDP-503PE, PDP-503PU MR INTERFACE, AUDIO AMP SP TERMINAL and DIGITAL VIDEO Assys Insert it and reduce the Clamper. Remove the Rear Case (50P). (Screws × 19) Insert the SW Power Supply Module into the slit of Sub Frame L and R.
  • Page 87 PDP-503PE, PDP-503PU Y DRIVE, SCAN (A), (B) Assy Remove the Rear Case (50P). (Screws × 19) Remove the three screws. Remove the Y DRIVE Assy. (Connector, Screws × 8) Remove the Front Chassis V. (Screws × 5) Y DRIVE Assy ×2...
  • Page 88 PDP-503PE, PDP-503PU X DRIVE Assy Remove the Rear Case (50P). (Screws × 19) Remove the X DRIVE Assy. (Connector, Screws × 8) ×2 ×2 ×2 ×2 X DRIVE Assy...

  • Page 89: Ic Information

    PDP-503PE, PDP-503PU 7.2 IC INFORMATION ¶ The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC SN755860PJ, HD64F2328VF, PE1013B, M30624FGAFP, PD6358A, PST9246N, FS781BZB, STK795-460 SN755860PJ (SCAN B ASSY : IC6201 - IC6206) SN755860PJ (SCAN A ASSY : IC6001 - IC6006) •...
  • Page 90 PDP-503PE, PDP-503PU • Block Diagram 64 bit Shift Register 64 bit Latch Selector Selector HVO33 - 64 HVO1 - 32 • Pin Function Name Pin No. Num. Function Shift clock (start edge partial response) The serial data input of shifting register The serial data output of shifting register It output data done a latch of by "L"...
  • Page 91 PDP-503PE, PDP-503PU HD64F2328VF (DIGITAL VIDEO ASSY : IC1101) • Panel Microcomputer • Pin Function Pin Name Function PE5064 (IC1703) control output CS_23 NC Terminal 3.3V power supply Address bus Address bus Address bus Address bus Address bus Address bus Address bus...
  • Page 92 PDP-503PE, PDP-503PU Pin Name Function Data bus UD10 UD11 Data bus UD12 Data bus UD13 Data bus UD14 Data bus UD15 Data bus 3.3V power supply D_TXD Communication with IC1207 (module microcomputer) EXT_TXD Communication with the outside (program notes) D_RXD...
  • Page 93 PDP-503PE, PDP-503PU Pin Name Function NC terminal NC terminal AVCC 3.3V power supply VREF A/D, D/A reference voltage input (unused) STOPB The drive control input from IC1703 (PE5064) NC terminal RYBY The flash memory note ready input ADR_K_EMG_L1 The emergency input from panel bottom address resonance block...
  • Page 94 PDP-503PE, PDP-503PU PE1013B (X DRIVE ASSY : IC3003) • Drive Protect PLD • Pin Assignment (Top View) I/CLK I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q • Block Diagram XSUS_BI 1_50 XSUS_BO 1_24 1_40 XSUS_UI 1_49 XSUS_UO 1_23...
  • Page 95 PDP-503PE, PDP-503PU PE1013B (Y DRIVE ASSY : IC2006) • Drive Protect PLD • Pin Assignment (Top View) I/CLK I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q I/O/Q • Block Diagram sus_mute_in 1_64 1_63 ysusbin ysusbout 1_39 1_62 1_20 ysusuin...
  • Page 96 PDP-503PE, PDP-503PU M30624FGAFP (DIGITAL VIDEO ASSY : IC1207) • Module Microcomputer • Pin Function l a i n i l l a i n i l n i l , y l l l u l l u t i s...
  • Page 97 PDP-503PE, PDP-503PU a l l g i l g i l t s i l a i n i l...
  • Page 98 PDP-503PE, PDP-503PU PD6358A (DIGITAL VIDEO ASSY : IC1301) • Picture Improved IC • Pin Function ) t r ) t i...
  • Page 99 PDP-503PE, PDP-503PU ) t r ) t i ) t i ) t i ) t i ) t i f i f ) t i ) t i ) t i ) t i ) t i ) t i...
  • Page 100 PDP-503PE, PDP-503PU ) t r ) t i...
  • Page 101 PDP-503PE, PDP-503PU ) t r ) t i f i f ) t i ) t i r i f ) t i ) t i ) t i r i f ) t i ) t i f i f...
  • Page 102 PDP-503PE, PDP-503PU ) t i r i f ) t i ) t r...
  • Page 103 PDP-503PE, PDP-503PU ) t i ) t i ) t i ) t i ) t i ) t i ) t i r i f ) t i ) t i ) t i ) t i ) t i...
  • Page 104 PDP-503PE, PDP-503PU ) t i ) t i ) t i ) t i ) t i ) t i ) t i...
  • Page 105 PDP-503PE, PDP-503PU PST9246N (DIGITAL VIDEO ASSY : IC1208) • Reset IC • • Pin Assignment (Top View) Block Diagram SOT-25 (TOP VIEW) • Pin Function Pin No. Pin name Functions control pin Substate pin GND pin Reset signal output pin...
  • Page 106 PDP-503PE, PDP-503PU FS781BZB (DIGITAL VIDEO ASSY : IC1802) • Low EMI Clock IC • Pin Assignment (Top View) Xout FS78x FSOUT 8 Pin SOIC Package • Block Diagram Loop Filter 4(6) 250 K Reference 1(3) Divider Phase 8 pF Detector 10 pF.
  • Page 107 PDP-503PE, PDP-503PU STK795-460 (X DRIVE ASSY : IC3200, IC3201) (Y DRIVE ASSY : IC2206, IC2214) • PDP Pulse Module IC • Block Diagram V SUS V SUS V SUS V SUS N.C. N.C. SIG GND SIG GND 40 OUT H N.C.

  • Page 108: Panel Facilities

    PDP-503PE, PDP-503PU 8. PANEL FACILITIES Plasma Display STANDBY/ON INPUT CHANNEL VOLUME STANDBY/ON Power indicator INPUT button VOLUME buttons MAIN POWER button STANDBY/ON button CHANNEL buttons Remote control sensor...

  • Page 109: Media Receiver

    THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement Remarks PDP-R03E WYVI6 AC220-240V ¶ Please connect it to the PLASMA DISPLAY PDP-503PE or PDP-433PE, for adjustment and operation inspection. Component System Service Manual Remarks PLASMA DISPLAY SYSTEM PDP-503HDE PDP-433HDE –––...
  • Page 110 PDP-R03E [ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: 1. Product safety You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

  • Page 111: Safety Information

    , a l w a y s c o n s u l t t h e c u r r e n t P I O N E E R Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Service Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER.

  • Page 112: Exploded Views And Parts List

    PDP-R03E 2. EXPLODED VIEWS AND PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

  • Page 113: Packing Parts List

    PDP-R03E • PACKING PARTS LIST Mark No. Description Part No. Power Cord (For Europe) QACCBA005WJZZ Power Cord (For U.K.) QACCVA002WJZZ System Cable QCNW-6117CEZZ Remote Control Unit RRMCG1677CESA Battery (AA) • • • • • • Operation Instructions TINS-7495CEZZ Operation Instructions TINS-7597CEZZ System Cable Caution TCAUH1226CEZZ...

  • Page 114: Exterior Section

    PDP-R03E 2.2 EXTERIOR SECTION 2-17 2-10 2-13 2-14 2-11 2-12 2-17 2-15 2-16...
  • Page 115 • • • • • • No. Label TLABN0382CEZZ 2-2 LED Cover GCOVA2015CEKA Screw LX-BZ3434CEFN 2-3 Door GDORF3026CEKA Screw LX-LZ1005AEZZ 2-4 Pioneer Badge • • • • • • LX-NZ3182CEFN 2-5 Decoration Plate HDECP0171CESA Screw XBBSN30P06000 2-6 Control Indicator HINDP5840CESA Screw XBPSD30P06JS0...

  • Page 116: Blockdiagram And Schematic Diagram

    PDP-R03E 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 3.1.1 SYSTEM BLOCK DIAGRAM...
  • Page 117 PDP-R03E...
  • Page 118 PDP-R03E 3.1.2 SIGNAL FLOW BLOCK DIAGRAM...
  • Page 119 PDP-R03E...

  • Page 120: Dc/Dc Converter Block Diagram

    PDP-R03E 3.1.3 DC/DC CONVERTER BLOCK DIAGRAM...
  • Page 121 PDP-R03E...
  • Page 122 PDP-R03E 3.1.4 POWER BLOCK DIAGRAM...
  • Page 123 PDP-R03E...
  • Page 124 PDP-R03E 3.1.5 PC I/F BLOCK DIAGRAM CPCI-00 56CE 25MHz CLR_ SW MCK_REF DCLK PC _H V0_HSYNC DO_RA[9.. 2 ] OV0 _H P C_V OV0_V V0_VSYNC DO_GA[9.. 2 ] P C_C PC_ C3 V0_CSYNC DO_BA[9..2] Sync LCLK IC411 MAIN _H 74LCX157 DO_HSYNC CXA3506R OV0_PDEN...
  • Page 125 PDP-R03E VGA_OE 25.175MHz WXGA_OE 5V->3.3V R eg 79.794MHz IC412 PQ1 R33 EEPROM D[23..16] 1:VD+5 IC414 D[15..8] 3:VA+5 PanelLink M24C32 D[7..0] HDCP 5,6:VD+2.5 Transmitter 8:VD+3.3 LCLK(79.79 4MHz) IDCK+ TMDS(4ch) IC413 DO_HS YNC HSYNC SiI168 C=CH1 10:V-5 DO_VS YNC VSYNC (TO MONITOR) 12:VA+12 DO_HD ISP C=CH1...
  • Page 126 PDP-R03E 3.1.6 PRINTED WIRING BOARD BLOCK DIAGRAM PC I/F UNIT VIDEO PROCESSOR CIRCUIT POWER REG. CPCI-0 0 5 6 CE CPCI-0 0 5 6 CE CPCI-0 0 5 6 CE CPCI-0 0 5 6 CE CIRCUIT IC320 IC319 PANEL LINK SDRAM SDRAM REG.
  • Page 127 PDP-R03E MAIN UNIT SC1503 IC802 CONNECTOR SUB VIDEO CHROMA IC402 IC405 SUB COMB FIL. MAIN COMB FIL. IC901 IC403 IC406 CONTROL CONTROL IC604 SYNC SEP. P1702 CONNECTOR IC803 IC1502 RGB DECODER P901 IC801 ADJUSTING MAIN VIDEO CONNECTOR P1703 CHROMA CONNECTOR DC/DC CONVERTER CIRCUIT...
  • Page 128 PDP-R03E DESCRIPTION OF SCHEMATIC DIAGRAM VOLTAGE MEASUREMENT CONDITION: 1. When the exclusive-use AC adapter is used, the colour bar signal of colour bar generator for service is input to get the normal screen. When the audio is minimized, the voltage value is measured with the 20 kΩ/V tester.
  • Page 129 PDP-R03E WAVEFORMS IC1301 63-pin IC1301 56-pin IC405 1, 2-pin IC801 1-pin V: 200mV/div H: 10µsec/div V: 500mV/div H: 10µsec/div V: 500mV/div H: 10µsec/div V: 200mV/div H: 10µsec/div IC803 TP801 IC803 TP802 IC803 TP803 IC803 31-pin V: 200mV/div H: 20µsec/div V: 200mV/div H: 20µsec/div V: 200mV/div H: 20µsec/div V: 1V/div H: 20µsec/div IC810 13-pin...

  • Page 130: Overall Wiring Diagram

    PDP-R03E 3.2 OVERALL WIRING DIAGRAM (1/2) PDP-R03E SR CONNECT UNIT P6000 P6001 UNIT PC I/F UNIT QCNW-6084CEZZ QCNW-6083CEZZ QCNW-6077CEZZ CN702 POWER UNIT P3001 LED UNIT...
  • Page 131 PDP-R03E Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". QCNW-6078CEZZ QCNW-6075CEZZ AV UNIT SC1401 QCNW-6082CEZZ P2502 SC1503 QCNW-6081CEZZ QCNW-6073CEZZ QCNW-6080CEZZ P1702 MAIN UNIT P1703 QCNW-6074CEZZ QCNW-6079CEZZ P2401 P2402 QCNW-6076CEZZ FRONT UNIT...
  • Page 132 PDP-R03E 3.3 OVERALL WIRING DIAGRAM (2/2) 1/7-7/7 PC I/F UNIT (CPCI-0056CE11) SR CONNECT UNIT (DUNTKA 594DE01) FRONT UNIT UNIT (DUNTKA (DUNTKA536DE01) 649DE01) 1/3-3/3 AV UNIT (DUNTKA537DE01)
  • Page 133 PDP-R03E 1/6-6/6 MAIN UNIT (DUNTKA535DE01) UNIT (RDENCA POWER UNIT 006WJZZ) (RDENC0331CEZZ)

  • Page 134: Main Unit

    PDP-R03E 3.4 MAIN UNIT (1/6) MAIN UNIT (DUNTKA535DE01)
  • Page 135 PDP-R03E...
  • Page 136 PDP-R03E 3.5 MAIN UNIT (2/6) MAIN UNIT (DUNTKA535DE01)
  • Page 137 PDP-R03E...
  • Page 138 PDP-R03E 3.6 MAIN UNIT (3/6) MAIN UNIT (DUNTKA535DE01)
  • Page 139 PDP-R03E...
  • Page 140 PDP-R03E 3.7 MAIN UNIT (4/6) MAIN UNIT (DUNTKA535DE01)
  • Page 141 PDP-R03E...
  • Page 142 PDP-R03E 3.8 MAIN UNIT (5/6) MAIN UNIT (DUNTKA535DE01)
  • Page 143 PDP-R03E...
  • Page 144 PDP-R03E 3.9 MAIN UNIT (6/6) MAIN UNIT (DUNTKA535DE01)
  • Page 145 PDP-R03E...
  • Page 146 PDP-R03E 3.10 FRONT UNIT FRONT UNIT (DUNTKA536DE01) SW3401 : CLEAR...
  • Page 147 PDP-R03E...
  • Page 148 PDP-R03E 3.11 AV UNIT (1/3) AV UNIT (DUNTKA537DE01)
  • Page 149 PDP-R03E...
  • Page 150 PDP-R03E 3.12 AV UNIT (2/3) AV UNIT (DUNTKA537DE01)
  • Page 151 PDP-R03E P1703...
  • Page 152 PDP-R03E 3.13 AV UNIT (3/3) AV UNIT (DUNTKA537DE01)
  • Page 153 PDP-R03E...
  • Page 154 PDP-R03E 3.14 SR CONNECT UNIT SR CONNECT UNIT (DUNTKA594DE01) P2502...
  • Page 155 PDP-R03E 3.15 LED UNIT LED UNIT (DUNTKA649DE01) P2503...
  • Page 156 PDP-R03E 3.16 PC I/F UNIT (1/7) PC I/F UNIT (CPCI-0056CE11)
  • Page 157 PDP-R03E...
  • Page 158 PDP-R03E 3.17 PC I/F UNIT (2/7) SC1502...
  • Page 159 PDP-R03E PC I/F UNIT (CPCI-0056CE11)
  • Page 160 PDP-R03E 3.18 PC I/F UNIT (3/7)
  • Page 161 PDP-R03E PC I/F UNIT (CPCI-0056CE11)
  • Page 162 PDP-R03E 3.19 PC I/F UNIT (4/7) PC I/F UNIT (CPCI-0056CE11)
  • Page 163 PDP-R03E...
  • Page 164 PDP-R03E 3.20 PC I/F UNIT (5/7)
  • Page 165 PDP-R03E PC I/F UNIT (CPCI-0056CE11)
  • Page 166 PDP-R03E 3.21 PC I/F UNIT (6/7) PC I/F UNIT (CPCI-0056CE11)
  • Page 167 PDP-R03E...
  • Page 168 PDP-R03E 3.22 PC I/F UNIT (7/7) PC I/F UNIT (CPCI-0056CE11)
  • Page 169 PDP-R03E...

  • Page 170: Power And Emc Units

    PDP-R03E 3.23 POWER and EMC UNITS (LIVE) (NEUTRAL) EMC UNIT (RDENCA006WJZZ) (LIVE) (LIVE) (NEUTRAL) (NEUTRAL) • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY.
  • Page 171 PDP-R03E POWER UNIT (RDENC0331CEZZ)

  • Page 172: Pcb Connection Diagram

    PDP-R03E 4. PCB CONNECTION DIAGRAM 4.1 MAIN UNIT NOTE FOR PCB DIAGRAMS : MAIN UNIT • Part numbers in PCB diagrams match those in the schematic diagrams. • The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram.
  • Page 173 PDP-R03E MAIN UNIT Q1710 Q1718 Q1708 Q1701 Q1719 Q1713 IC1701 IC1713 IC1504 IC1710 Q1716 Q1726 Q1712 IC1711 IC1712 IC7003 Q7002 Q7010 IC7002 IC407 Q407 Q408 Q414 Q415 Q416 Q420 Q421 Q428 IC602 Q601 Q615 IC1708 IC404 IC605 Q621 IC814 Q7202 Q7205 IC7201 IC1902...

  • Page 174: Sr Connect Unit

    PDP-R03E 4.2 FRONT, LED and SR CONNECT UNITS FRONT UNIT P1301 IC3401 Q3403 Q3402 Q3401 LED UNIT P2503 SR CONNECT UNIT Q6004 Q6003 Q6001 Q6002 Q6006 Q6005 P2502 SIDE A...
  • Page 175 PDP-R03E 4.3 AV UNIT AV UNIT Q1133 Q1124 Q1120 IC1103 IC1105 IC1104 Q1131 Q1135 IC2501 IC2504 IC1606 IC1604 IC1601 IC1603 IC1602 IC1611 IC1012 IC1605 IC1606 IC1615 IC1614 IC1609 IC1613 Q1113 Q1117 IC1102 Q1105 Q1106 Q1107 IC2503 SC1504 P1703 Q1609 Q1610 Q1611 P6001 P3001...
  • Page 176 PDP-R03E 4.4 PC I/F UNIT PC I/F UNIT P6000 Q102 IC413 IC400 IC405 IC418 IC53 IC319 IC25 IC320 IC411 IC324 IC310 IC423 IC326 IC323 IC316 IC327 P1702 P3401 SC1501 SC1502 SIDE A...
  • Page 177 PDP-R03E PC I/F UNIT Q103 IC414 IC19 IC27 IC28 IC321 Q120 IC404 IC402 IC422 IC322 IC408 IC421 IC410 IC328 Q104 Q119 IC420 IC419 IC407 Q101 IC415 SIDE B...
  • Page 178 PDP-R03E 4.5 POWER and EMC UNITS POWER UNIT Q708 Q709 Q701 Q703 Q704 Q702 IC701 IC702 Q707 IC703 Q706 Q705 P1502 EMC UNIT LIVE AC IN NEUTRAL SIDE A...

  • Page 179: Pcb Parts List

    PDP-R03E Mark No. Description Part No. Mark No. Description Part No. 5. PCB PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 180 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. Q805 DTC144EE VSDTC144EE/-1 D1706 Diode VHDSFPB74//2E Q807 2SC3928AR VS2SC3928AR-1 D1708 Zener Diode RH-EX0501CEZZ Q808 2SA1530AR VS2SA1530AR-1 D1709 Zener Diode RH-EX0501CEZZ Q809 2SC3928AR VS2SC3928AR-1 D1710 Zener Diode RH-EX0523CEZZ Q810 2SA1530AR VS2SA1530AR-1 D1711 Diode...
  • Page 181 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. C606 0.01 50V Ceramic VCKYCY1HB103K CAPACITORS C609 33 10V Electrolytic VCEAPF1AW336M C403 22 6.3V Electrolytic VCEAPF0JW226M C611 33 10V Electrolytic VCEAPF1AW336M C404 0.1 25V Ceramic VCKYCY1EF104Z C612 33 10V Electrolytic VCEAPF1AW336M C405 0.1 25V Ceramic...
  • Page 182 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. C808 0.1 25V Ceramic VCKYTV1EB104K C876 2200p 50V Ceramic VCKYCY1HB222K C809 0.1 25V Ceramic VCKYTV1EB104K C877 0.47 16V Ceramic VCKYTV1CB474K C810 4.7 25V Electrolytic VCEAPF1EW475M C878 0.47 16V Ceramic VCKYTV1CB474K C811 0.1 25V Ceramic...
  • Page 183 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. C954 0.1 25V Ceramic VCKYCY1EF104Z C1766 220 16V Electrolytic RC-EZ1339CEZZ C1502 0.1 25V Ceramic VCKYCY1EF104Z C1767 1.0 16V Ceramic VCKYTV1CF105Z C1503 0.1 25V Ceramic VCKYCY1EF104Z C1768 330 16V Electrolytic VCEASH1CN337M C1504 100 6.3V Electrolytic...
  • Page 184 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R410 2.7k 1/16W Metal Oxide VRS-CY1JF272F R485 0 1/16W Metal Oxide VRS-CY1JF000J R411 3.3k 1/16W Metal Oxide VRS-CY1JF332F R499 330 1/16W Metal Oxide VRS-CY1JF331J R412 560 1/16W Metal Oxide VRS-CY1JF561J R500 1.0k 1/16W Metal Oxide VRS-CY1JF102J R413...
  • Page 185 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R641 6.8k 1/16W Metal Oxide VRS-CY1JF682J R803 100 1/16W Metal Oxide VRS-CY1JF101J R642 47 1/16W Metal Oxide VRS-CY1JF470J R805 27k 1/16W Metal Oxide VRS-CY1JF273J R643 680 1/16W Metal Oxide VRS-CY1JF681J R806 100 1/16W Metal Oxide VRS-CY1JF101J R644...
  • Page 186 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R896 2.2k 1/16W Metal Oxide VRS-CY1JF222J R962 1.0k 1/16W Metal Oxide VRS-CY1JF102J R898 10k 1/16W Metal Oxide VRS-CY1JF103J R963 47 1/16W Metal Oxide VRS-CY1JF470J R899 10k 1/16W Metal Oxide VRS-CY1JF103J R964 4.7k 1/16W Metal Oxide VRS-CY1JF472J R900...
  • Page 187 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R1534 100 1/16W Metal Oxide VRS-CY1JF101J R1783 1.0k 1/16W Metal Oxide VRS-CY1JF102F R1535 47k 1/16W Metal Oxide VRS-CY1JF473J R1784 12k 1/16W Metal Oxide VRS-CY1JF123J R1538 22k 1/16W Metal Oxide VRS-CY1JF223J R1785 4.7k 1/16W Metal Oxide VRS-CY1JF472J R1539...
  • Page 188 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. P1502 Plug 12-pin QPLGN0549FJZZ MISCELLANEOUS PARTS P1504 Plug 10-pin QPLGN0060CEZZ F1702 Fuse 4A QFS-D0011CEZZ P1702 Plug 13-pin QPLGN0550FJZZ FB401 Ferrite Bead RBLN-0061TAZZ P1703 Plug 12-pin QPLGN0062CEZZ FB601 Ferrite Bead RBLN-0061TAZZ P1901 Plug 10-pin...
  • Page 189 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. C3423 0.1 25V Ceramic VCKYCY1EF104Z SWITCHE C3426 10 25V Electrolytic VCEAPW1EN106M SW3401 CLEAR Button QSW-K0069CEZZ C3427 10 25V Electrolytic VCEAPW1EN106M C3428 100p 50V Ceramic VCCCCY1HH101J C3429 100p 50V Ceramic VCCCCY1HH101J MISCELLANEOUS PARTS FB3401...
  • Page 190 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. Q1106 2SC3928AR VS2SC3928AR-1 D1128 Zener Diode RH-EX0674GEZZ Q1107 DTC314TK VSDTC314TK/-1 D1130 Zener Diode RH-EX0882CEZZ Q1108 2SC3928AR VS2SC3928AR-1 D1131 Zener Diode RH-EX0882CEZZ Q1109 DTC314TK VSDTC314TK/-1 D1132 Zener Diode RH-EX0882CEZZ Q1110 2SC3928AR VS2SC3928AR-1 D1133...
  • Page 191 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. L1107 Peaking 4.7µH VP-1M4R7J1R2N C1146 1.0 16V Ceramic VCKYTV1CB105K L1108 Peaking 2.7µH VP-1M2R7JR85N C1147 10p 50V Ceramic VCCCCY1HH100D L1109 Peaking 4.7µH VP-1M4R7J1R2N C1148 220p 50V Ceramic VCKYCY1HB221K L1110 Peaking 4.7µH VP-1M4R7J1R2N C1149 1.0 16V Ceramic...
  • Page 192 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. C1207 470 16V Electrolytic VCEAPW1CN477M C1418 1.0 16V Ceramic VCKYTV1CB105K C1208 470 16V Electrolytic VCEAPW1CN477M C1419 0.1 25V Ceramic VCKYCY1EF104Z C1209 1.0 50V Electrolytic VCEAPF1HW105M C1422 100 16V Electrolytic VCEAPE1CW107M C1210 33p 50V Ceramic...
  • Page 193 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. C2512 3300p 50V Ceramic VCKYCY1HB332K R1140 100k 1/16W Metal Oxide VRS-CY1JF104J C2513 3300p 50V Ceramic VCKYCY1HB332K R1141 1.0k 1/16W Metal Oxide VRS-CA1JF102J C2514 3300p 50V Ceramic VCKYCY1HB332K R1143 560 1/16W Metal Oxide VRS-CY1JF561J C2515 3300p 50V Ceramic VCKYCY1HB332K...
  • Page 194 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R1208 560k 1/16W Metal Oxide VRS-CY1JF564J R1270 22k 1/16W Metal Oxide VRS-CY1JF223J R1209 75 1/8W Metal Oxide VRS-TQ2BD750J R1272 100 1/16W Metal Oxide VRS-CY1JF101J R1210 100 1/16W Metal Oxide VRS-CY1JF101J R1273 100 1/16W Metal Oxide VRS-CY1JF101J R1211...
  • Page 195 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R1345 0 1/16W Metal Oxide VRS-CY1JF000J R1626 1.0k 1/16W Metal Oxide VRS-CY1JF102J R1346 1.0k 1/16W Metal Oxide VRS-CY1JF102J R1627 1.0k 1/16W Metal Oxide VRS-CY1JF102F R1347 47k 1/16W Metal Oxide VRS-CY1JF473J R1628 680 1/16W Metal Oxide VRS-CY1JF681F R1348...
  • Page 196 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R2524 2.2k 1/16W Metal Oxide VRS-CY1JF222J FB2506 Ferrite Bead RBLN-0051TAZZ R2525 22k 1/16W Metal Oxide VRS-CY1JF223J FB2507 Ferrite Bead RBLN-0051TAZZ R2526 5.6k 1/16W Metal Oxide VRS-CY1JF562J J1101 Terminal, INPUT3 QTANJ0657CEZZ R2527 0 1/16W Metal Oxide...
  • Page 197 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R6013 0 1/8W Metal Oxide VRS-TQ2BD000J PC I/F UNIT R6014 0 1/8W Metal Oxide VRS-TQ2BD000J R6015 220 1/16W Metal Oxide VRS-CY1JF221J INTEGRATED CIRCUITS R6016 4.7k 1/16W Metal Oxide VRS-CY1JF472J HD6417709 RH-iX3270CEZZ R6017...
  • Page 198 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. 0.01 50V Ceramic 9DK001-42096 DIODES 10 10V Ceramic 9DK001-42131 Diode 1SS187 9DK001-30018 or 10 25V Ceramic 9DK001-42118 Diode 1SS187 9DK001-30018 15p 50V Ceramic 9DK001-42103 Diode 1SS193 9DK001-30001 15p 50V Ceramic 9DK001-42103 Diode 1SS193 9DK001-30001...
  • Page 199 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. C125 0.1 25V Ceramic 9DK001-42094 C584 0.01 50V Ceramic 9DK001-42096 C126 0.1 25V Ceramic 9DK001-42094 C585 0.01 50V Ceramic 9DK001-42096 C127 100p 50V Ceramic 9DK001-42099 C586 0.01 50V Ceramic 9DK001-42096 C128 0.33 16V Film...
  • Page 200 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. C826 0.1 25V Ceramic 9DK001-42094 C894 0.1 25V Ceramic 9DK001-42094 C827 0.1 25V Ceramic 9DK001-42094 C895 0.1 25V Ceramic 9DK001-42094 C828 0.1 25V Ceramic 9DK001-42094 C896 0.1 25V Ceramic 9DK001-42094 C829 0.1 25V Ceramic...
  • Page 201 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R664 15k 1/16W Chip1608 9DK001-50259 R921 100 1/16W Chip1608 9DK001-50165 R665 15k 1/16W Chip1608 9DK001-50259 R922 10k 1/16W Chip1608 9DK001-50185 R671 15k 1/16W Chip1608 9DK001-50259 R924 4.7k 1/16W Chip1608 9DK001-50183 R677 470 1/16W Chip1608...
  • Page 202 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R1024 3.3k 1/16W Chip1608 9DK001-50181 0 1/10W Chip2125 9DK001-50110 R1025 0 1/16W Chip1608 9DK001-50149 FL98 33 1/10W Chip2125 9DK001-50080 R1026 220 1/16W Chip1608 9DK001-50169 FL99 0 1/10W Chip2125 9DK001-50110 R1027 220 1/16W Chip1608 9DK001-50169...
  • Page 203 PDP-R03E Mark No. Description Part No. Mark No. Description Part No. R717 18k 1/4W Carbon VRD-HT2EY183J FILTERS AND COILS R718 5.6k 1/4W Carbon VRD-HT2EY562J L703 Coil RCiLC1239SNEZ R719 3 3W Metal Oxide RR-HRSM3R0J3C L704 Coil RCiLC1249SNEZ R720 1.5k 1/4W Carbon VRD-HT2EY152J L705 Coil...

  • Page 204: Adjustment

    PDP-R03E 6. ADJUSTMENT • Procedure for turning ON the power 1. Connecting the system • Using the system cable, connect the plasma display and the media receiver. • Connect the plasma display to the AC power source. • Connect the media receiver to the AC power source. 2.
  • Page 205 PDP-R03E 3. Entering a special mode 1 Entering the process adjustment mode [Steps] (1) When using the remote controller: Using the system cable, properly connect the plasma display and the media receiver, and then turn ON the power. After the system has started up, press the PROCESS ADJ button located on the remote controller. (2) When using buttons on the main unit: Using the system cable, properly connect the plasma display and the media receiver.
  • Page 206 PDP-R03E (2) Organization of process adjustment screen This indicates that the process adjustment A mode is currently selected. ↓ Process program version Input source Color system ↑ CENTER VERSION 2001 06 21A MONITOR VERSION XXXX Page PANEL VERSION XXXX • •...
  • Page 207 PDP-R03E 6. Procedures before and after replacing the I/F board 1) Before replacing the I/F board, write down the values for the parameters listed on the 2nd and 3rd pages of the Adjustment Process A screen. If the values for the parameters cannot be written down because the I/F board is completely broken or for any other reason, make all the adjustments in accordance with the paragraph for Adjustment procedure and parameters, rather than the following procedures.
  • Page 208 PDP-R03E (3) SECAM signal adjustment Adjustment item Description Adjustment procedure Setup 1. Set color system to SECAM. 2. Select SECAM source. Color bar signal including 100% white, such as split field color bar MAIN SECAM Y level 1. Adjust TB1274_MAIN output (TP803) to 0.7 Vp-p. adjustment Adjusted value: 0.7 ±0.05 V MAIN SECAM color...
  • Page 209 PDP-R03E (5) Component 15 kHz signal adjustment Adjustment item Description Adjustment procedure Setup 1. Select component 15 kHz. 2. Select component source. Color bar signal including 100% white, like split field color bar MAIN component Adjust TB1274_MAIN output (TP803) to 0.7 Vp-p. 15 K Y level Adjusted value: 0.7 ±0.05 V adjustment...

  • Page 210: General Information

    PDP-R03E 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 TROUBLE SHOOTING...
  • Page 211 PDP-R03E...
  • Page 212 PDP-R03E...
  • Page 213 PDP-R03E...
  • Page 214 PDP-R03E...

  • Page 215: Disassembly

    PDP-R03E 7.1.2 DISASSEMBLY 1. Remove the six lock screws from the back of the top cabinet. Slide the top cabinet backward and detach it. 2. Remove the three lock screws from the front panel. Undo the three hooks at the top and the four hooks at the bottom, and detach the front panel.

  • Page 216: Explanation

    PDP-R03E 7.2 EXPLANATION 7.2.1 IC DESCRIPTIONS Description of Functions of Main ICs on PC I/F Unit • • IC4 (CXA3506R) This IC is an A/D converter that incorporates a 3-channel, 8-bit, 120 MSPS amplifier and PLL. It is used for the video signals input to the I/F board on the main channel in the 1-screen and 2-screen modes, and also for the video signals input from the front for the PC.
  • Page 217 PDP-R03E Description of Main ICs on Company P’s PDP Destined for Europe • • IC1301 (CXA2069Q) This IC is a 7-input, 3-output selector. The video signals other than those for the PC and components, which have been input from each input connector and the tuner, and all the audio signals are sent to the IC1301 and then selected.

  • Page 218: Panel Facilities And Specifications

    PDP-R03E 8. PANEL FACILITIES AND SPECIFICATIONS 8.1 PANEL FACILITIES Media Receiver INPUT 4 terminal (VIDEO) Front view PC INPUT terminal (ANALOG RGB) CLEAR button* MEDIA RECEIVER PDP-R03E STANDBY/ON POWER PC INPUT terminal (AUDIO) INPUT 4 terminals (AUDIO) INPUT 4 terminal (S-VIDEO) POWER button If you’re having problems operating the Media Receiver and want to return to normal screen, even when it stays on (the indicator lights green), press CLEAR on the Media Receiver.
  • Page 219 PDP-R03E...
  • Page 220 PDP-R03E 8.2 SPECIFICATIONS Item Media Receiver, Model:PDP-R03E Colour System PAL/SECAM/NTSC 3.58/NTSC 4.43/PAL 60 Receiving System B/G, D/K, I, L/L’ Function Tuner VHF/UHF E2–E69ch, F2–F10ch, I21–I69ch, IR A–IR Jch CATV Hyper-band, S1–S41ch Auto Channel Preset 99 ch, Auto Preset, Auto Label, Auto Sort STEREO NICAM/A2 Terminals...
  • Page 221 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2002 T-ZZK APR.

  • Page 222: Safty Information

    PIONEER Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Ser vice Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER. plug as required)
  • Page 223 [ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: 1. Product safety You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
  • Page 224 CONTENTS SAFTY INFORMATION ..........2 1.

  • Page 225: Specifications

    1. SPECIFICATIONS Item Media Receiver, Model: PDP-R03U Reception System American TV standard NTSC system Circuit type Video signal detection PLL full synchr onous detection, Function PLL digital synthesizer system Tuner VHF/UHF VHF 2–13ch, UHF 14–69ch 1–125ch CATV Audio multiplex BTSC system Terminals Rear INPUT 1...

  • Page 226: Exploded Views And Parts List

    2. EXPLODED VIEWS AND PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
  • Page 227 PACKING parts List Mark No. Description Part No. > Power Cord QACCDA007WJPZ System Cable QCNW-6117CEZZ Remote Control Unit RRMCG1679CESA NSP 4 Battery (AA) • • • • • • Operation Instructions TINS-7552CEZZ (English/French/Spanish) PDP Caution TCAUH1223CEZZ System Cable Caution TCAUH1227CEZZ Caution Card TCAUH1231CEZZ Packing Case...

  • Page 228: Exterior Section

    2.2 EXTERIOR SECTION 2-17 2-10 2-13 2-14 2-11 2-12 2-17 2-15 2-16 PDP-R03U...
  • Page 229 NSP 2-1 Front Panel • • • • • • RF Cable QCNW-A342WJZZ 2-2 LED Cover GCOVA2015CEKA Nut,x3 LX-NZ3047GEZZ 2-3 Door GDORF3026CEKA Spacer PSPAZ0464CEKZ 2-4 Pioneer Badge HBDGE3130CESA Spacer PSPAZ0465CEKZ Screw,x7 XBBSN30P06000 2-5 Decoration Plate HDECP0171CESA 2-6 Control Indicator HINDP5932CESA Screw,x30 XBPSD30P06JS0...

  • Page 230: Block Diagram And Schematic Diagram

    3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 SYSTEM BLOCK DIAGRAM ANT1 P2502 TU1101(C6h) SPR_CLI IC2501 TO SR UNIT SPL_DAI SOUND (TO PDP) IC7001 PROCESSOR 3D Y/C MSP3440(80h) uPD64082(B8H) ANT1 ANT2 DACM DACA ANT2 TU1102(C0h) IC7002 FRAME MEMORY C1-PLUG 4Mbit EDO I/O1 SRESET VIDEO1...
  • Page 231 IC801 SIG. PROCESSO R IC803 IC810 (MAIN) SIG. PROCESSO R LPF6.7M(MAIN) TB1274AF(88h) CXA2101Q(84h) ML6426-1 CVBS/Y1 YOUT YCbCr1 RGB INA H/V1 RGB INB LOWER LUMINANCE CNR CVBS/Y2 CbOUT YCbCr2 LEVEL ADJ. A/B MUX H/V2 ROU T SYNC CVBS/Y3 CrOUT YCbCr3 GOUT LEVEL ADJ.

  • Page 232: Signal Flow Block Diagram

    3.2 SIGNAL FLOW BLOCK DIAGRAM PDP-R03U...
  • Page 233 PDP-R03U...

  • Page 234: Dc/Dc Converter Connection Diagram

    3.3 DC/DC CONVERTER CONNECTION DIAGRAM PDP-R03U...
  • Page 235 PDP-R03U...

  • Page 236: Power Block Diagram

    3.4 POWER BLOCK DIAGRAM PDP-R03U...
  • Page 237 PDP-R03U...

  • Page 238: Pc/If Block Diagram

    3.5 PC/IF BLOCK DIAGRAM CPCI-00 56CE 25MHz CLR_ SW MCK_REF DCLK PC _H V0_HSYNC DO_RA[9.. 2 ] OV0 _H P C_V OV0_V V0_VSYNC DO_GA[9.. 2 ] P C_C PC_ C3 V0_CSYNC DO_BA[9..2] Sync LCLK IC411 MAIN _H 74LCX157 CXA3506R DO_HSYNC OV0_PDEN V0_PDEN WHISKER...
  • Page 239 VGA_OE 25.175MHz WXGA_OE 5V->3.3V R eg 79.794MHz IC412 PQ1 R33 EEPROM D[23..16] 1:VD+5 IC414 D[15..8] 3:VA+5 PanelLink M24C32 D[7..0] HDCP 5,6:VD+2.5 Transmitter 8:VD+3.3 LCLK(79.79 4MHz) IDCK+ TMDS(4ch) IC413 DO_HS YNC HSYNC SiI168 C=CH1 10:V-5 DO_VS YNC VSYNC (TO MONITOR) 12:VA+12 DO_HD ISP C=CH1 13:VD+5BK...

  • Page 240: Printed Wiring Board Block Diagram

    3.6 PRINTED WIRING BOARD BLOCK DIAGRAM PC/IF UNIT VIDEO PROCESSOR CIRCUIT POWER REG. CIRCUIT CPCI-0056CE IC320 IC319 PANEL LINK SDRAM SDRAM OUTPUT REG. REG. CIRCUIT PC R,G,B INPUT CIRCUIT IC413 PANEL LINK IC25 CIVIC VIDEO MAIN/PC A/D CONV VIDEO IN A/D RS-232C LINE CONVERTER DRIVER I/F...
  • Page 241 MAIN UNIT SC1502 CONNECTOR IC802 SC1503 SUB VIDEO CHROMA CONNECTOR SC1501 SC1504 CONNECTOR CONNECTOR IC1901 IC402 SUB COMB FILTER IC403 CONTROL P1702 CONNECTOR IC803 IC1502 RGB DECODER IC604 P1901 SYNC SEPARATE PROGRAMMING IC7001 P1703 CONNECTOR Y/C SEPARATE CONNECTOR IC801 MAIN VIDEO CHROMA P1502 L1708 CONNECTOR...

  • Page 242: Description Of Schematic Diagram

    DESCRIPTION OF SCHEMATIC DIAGRAM VOLTAGE MEASUREMENT CONDITION: CAPACITOR 1. All capacitors are mF, unless otherwise noted. 1. When the exclusive-use AC adapter is used, the color (P=pF=mmF). bar signal of color bar generator for service is input to 2. All capacitors are Ceramic type, unless otherwise get the normal screen.
  • Page 243 WAVEFORMS IC1301 63-pin IC1301 60-pin IC1301 56-pin TP7004 TP7003 V: 200mV/div H: 10µsec/div V: 200mV/div H: 10µsec/div V: 500mV/div H: 10µsec/div V: 200mV/div H: 10µsec/div V: 200mV/div H: 10µsec/div TP812 TP603 TP803 TP802 TP801 V: 200mV/div H: 10µsec/div V: 200mV/div H: 10µsec/div V: 100mV/div H: 10µsec/div V: 100mV/div H: 10µsec/div V: 100mV/div H: 10µsec/div...

  • Page 244: Overall Wiring Diagram (1)

    3.7 OVERALL WIRING DIAGRAM (1) SR CONNECT UNIT P6000 P6001 UNIT PC I/F UNIT QCNW- 6084CEZZ QCNW- 6083CEZZ QCNW-6077CEZZ CN702 POWER UNIT P3001 LED UNIT PDP-R03U...
  • Page 245 Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". QCNW-6078CEZZ QCNW-A280WJZZ AV UNIT SC1401 QCNW-6082CEZZ P2502 SC1503 QCNW-6081CEZZ P2501 QCNW-6073CEZZ QCNW-6080CEZZ P1702 MAIN UNIT P1703 QCNW-6074CEZZ QCNW-6079CEZZ P3401 P3402 QCNW-6076CEZZ FRONT UNIT PDP-R03U...

  • Page 246: Overall Wiring Diagram (2)

    3.8 OVERALL WIRING DIAGRAM (2) 1/7-7/7 PC I/F UNIT (CPCI-0056CE15) SR CONNECT UNIT (DUNTKA 618DE01) FRONT UNIT UNIT (DUNTKA (DUNTKA617DE01) 619DE01) 1/3-3/3 AV UNIT (DUNTKA616DE01) PDP-R03U...
  • Page 247 1/7-7/7 MAIN UNIT (DUNTKA535DE04) UNIT (RDENCA POWER UNIT 007WJZZ) (RDENC0331CEZZ) PDP-R03U...

  • Page 248: Main Unit (1/7)

    3.9 MAIN UNIT (1/7) MAIN UNIT (DUNTKA535DE04) PDP-R03U...
  • Page 249 PDP-R03U...

  • Page 250: Main Unit (2/7)

    3.10 MAIN UNIT (2/7) MAIN UNIT (DUNTKA535DE04) PDP-R03U...
  • Page 251 PDP-R03U...

  • Page 252: Main Unit (3/7)

    3.11 MAIN UNIT (3/7) MAIN UNIT (DUNTKA535DE04) PDP-R03U...
  • Page 253 PDP-R03U...

  • Page 254: Main Unit (4/7)

    3.12 MAIN UNIT (4/7) MAIN UNIT (DUNTKA535DE04) PDP-R03U...
  • Page 255 PDP-R03U...

  • Page 256: Main Unit (5/7)

    3.13 MAIN UNIT (5/7) MAIN UNIT (DUNTKA535DE04) PDP-R03U...
  • Page 257 PDP-R03U...

  • Page 258: Main Unit (6/7)

    3.14 MAIN UNIT (6/7) MAIN UNIT (DUNTKA535DE04) PDP-R03U...
  • Page 259 PDP-R03U...

  • Page 260: Main Unit (7/7)

    3.15 MAIN UNIT (7/7) MAIN UNIT (DUNTKA535DE04) PDP-R03U...
  • Page 261 PDP-R03U...

  • Page 262: Front Unit

    3.16 FRONT UNIT FRONT UNIT (DUNTKA617DE01) SW3401 : CLEAR PDP-R03U...
  • Page 263 PDP-R03U...

  • Page 264: Av Unit (1/3)

    3.17 AV UNIT (1/3) AV UNIT (DUNTKA616DE01) PDP-R03U...
  • Page 265 PDP-R03U...

  • Page 266: Av Unit (2/3)

    3.18 AV UNIT (2/3) PDP-R03U...
  • Page 267 AV UNIT (DUNTKA616DE01) PDP-R03U...

  • Page 268: Av Unit (3/3)

    3.19 AV UNIT (3/3) AV UNIT (DUNTKA616DE01) PDP-R03U...

  • Page 269: Led Unit

    3.20 LED UNIT LED UNIT (DUNTKA619DE01) PDP-R03U...

  • Page 270: Sr Connect Unit

    3.21 SR CONNECT UNIT SR CONNECT UNIT (DUNTKA618DE01) PDP-R03U...
  • Page 271 PDP-R03U...

  • Page 272: Pc I/F Unit (1/7)

    3.22 PC I/F UNIT (1/7) PC I/F UNIT (CPCI-0056CE15) PDP-R03U...
  • Page 273 PDP-R03U...

  • Page 274: Pc I/F Unit (2/7)

    3.23 PC I/F UNIT (2/7) SC1502 PDP-R03U...
  • Page 275 PC I/F UNIT (CPCI-0056CE15) PDP-R03U...

  • Page 276: Pc I/F Unit (3/7)

    3.24 PC I/F UNIT (3/7) PDP-R03U...
  • Page 277 PC I/F UNIT (CPCI-0056CE15) PDP-R03U...

  • Page 278: Pc I/F Unit (4/7)

    3.25 PC I/F UNIT (4/7) PC I/F UNIT (CPCI-0056CE15) PDP-R03U...
  • Page 279 PDP-R03U...

  • Page 280: Pc I/F Unit (5/7)

    3.26 PC I/F UNIT (5/7) PDP-R03U...
  • Page 281 PC I/F UNIT (CPCI-0056CE15) PDP-R03U...

  • Page 282: Pc I/F Unit (6/7)

    3.27 PC I/F UNIT (6/7) PC I/F UNIT (CPCI-0056CE15) PDP-R03U...
  • Page 283 PDP-R03U...

  • Page 284: Pc I/F Unit (7/7)

    3.28 PC I/F UNIT (7/7) PC I/F UNIT (CPCI-0056CE15) PDP-R03U...
  • Page 285 PDP-R03U...

  • Page 286: Power And Emc Units

    3.29 POWER and EMC UNITS (LIVE) (NEUTRAL) EMC UNIT (RDENCA007WJZZ) (LIVE) (LIVE) (NEUTRAL) (NEUTRAL) • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY. PDP-R03U...
  • Page 287 POWER UNIT (RDENC0331CEZZ) PDP-R03U...

  • Page 288: Pcb Connection Diagram

    4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.

  • Page 289: Power And Emc Units

    4.1 POWER and EMC UNITS SIDE A SIDE A POWER UNIT Q708 Q709 Q701 Q703 Q704 Q702 IC701 IC702 Q707 IC703 Q706 Q705 CN703 P1502 EMC UNIT LIVE AC IN NEUTRAL PDP-R03U...

  • Page 290: Main Unit

    4.2 MAIN UNIT SIDE A SIDE A MAIN UNIT IC1706 P2501 IC1704 SC1402 IC1502 SC1504 Q7001 IC7001 Q424 Q427 IC405 Q616 Q619 IC406 IC7004 Q818 Q827 SC1401 IC603 IC402 IC604 IC801 IC403 IC803 IC7200 IC802 IC1901 Q1508 Q1511 IC807 IC1903 SC1502 SC1501 P1502...
  • Page 291 SIDE B SIDE B MAIN UNIT Q1710 Q1718 Q1708 Q1701 Q1719 Q1713 IC1701 IC1713 IC1504 IC1710 Q1716 Q1726 Q1712 IC1711 IC1712 IC7003 Q7002 Q7010 IC7002 IC407 Q407 Q408 Q414 Q415 Q416 Q420 Q421 Q428 IC602 Q601 Q615 IC1708 IC404 IC605 Q621 IC814 Q7202...

  • Page 292: Front, Led And Sr Connect Unit

    4.3 FRONT, LED and SR CONNECT UNIT SIDE A SIDE A FRONT UNIT P1301 P3401 P3402 IC3401 Q3403 Q3402 Q3401 LED UNIT P2503 SR CONNECT UNIT Q6004 Q6003 Q6001 Q6002 Q6006 Q6005 P6000 P6001 P2502 B D E B D E PDP-R03U...

  • Page 293: Av Unit

    4.4 AV UNIT SIDE A SIDE A AV UNIT Q1133 Q1124 Q1120 IC1103 IC1105 IC1104 Q1131 Q1135 IC2501 IC2504 IC1606 IC1604 IC1601 IC1603 IC1602 IC1611 IC1012 IC1605 IC1606 IC1615 IC1614 IC1609 IC1613 Q1113 Q1117 IC1102 Q1105 P2502 P1402 P2503 Q1106 Q1107 IC2503 Q1609...

  • Page 294: Pc I/F Unit

    4.5 PC I/F UNIT SIDE A SIDE A P6000 PC I/F UNIT Q102 IC413 IC400 IC405 IC418 IC53 IC319 IC25 IC320 IC411 IC324 IC310 IC423 IC326 IC323 IC316 IC327 P1702 P3401 SC1501 SC1502 PDP-R03U...
  • Page 295 SIDE B SIDE B PC I/F UNIT Q103 IC414 IC19 IC27 IC28 IC321 Q120 IC404 IC402 IC422 IC322 IC408 IC421 IC410 IC328 Q104 Q119 IC420 IC419 IC407 Q101 IC415 PDP-R03U...

  • Page 296: Pcb Parts List

    5. PCB PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples.
  • Page 297 Mark No. Description Part No. Mark No. Description Part No. Q823 2SC2735 VS2SC2735//1E D1713 Diode VHDHSU119//-1 Q824 2SA1530AR VS2SA1530AR-1 D1715 Diode VHDSFPB56//2E D1716 Diode VHD1SS250//1E Q825 2SA1530AR VS2SA1530AR-1 D1717 Diode VHDSFPB76//2E Q826 2SA1530AR VS2SA1530AR-1 Q827 2SA1530AR VS2SA1530AR-1 D1719 Diode VHDSFPB76//2E Q828 2SA1530AR VS2SA1530AR-1...
  • Page 298 Mark No. Description Part No. Mark No. Description Part No. C408 0.1 25V Ceramic VCKYCY1EF104Z C651 120p 50V Ceramic VCCCCY1HH121J C409 0.1 25V Ceramic VCKYCY1EF104Z C652 270p 50V Ceramic VCCCCY1HH271J C410 1.0 16V Ceramic VCKYTV1CB105K C653 0.01 50V Ceramic VCKYCY1HB103K C411 0.1 25V Ceramic VCKYTV1EB104K...
  • Page 299 Mark No. Description Part No. Mark No. Description Part No. C870 0.1 25V Ceramic VCKYCY1EF104Z C944 Capacitor RC-KZ1025CEZZ C871 0.1 25V Ceramic VCKYCY1EF104Z C950 0.1 25V Ceramic VCKYCY1EF104Z C872 0.1 25V Ceramic VCKYCY1EF104Z C951 0.1 25V Ceramic VCKYCY1EF104Z C873 1.0 16V Ceramic VCKYTV1CB105K C952 0.1 25V Ceramic...
  • Page 300 Mark No. Description Part No. Mark No. Description Part No. C1756 1.0 16V Ceramic VCKYTV1CF105Z C7012 0.47 50V Electrolytic VCEAPF1HN474M C1757 330 16V Electrolytic VCEASH1CN337MY C7013 0.01 50V Ceramic VCKYCY1HB103K C1758 1.0 16V Ceramic VCKYTV1CF105Z C7014 0.1 25V Ceramic VCKYCY1EF104Z C1759 Capacitor RC-EZ1339CEZZ C7015 470p 50V Ceramic...
  • Page 301 Mark No. Description Part No. Mark No. Description Part No. R411 3.3k 1/16W Metal Oxide VRS-CY1JF332F R634 1.8k 1/16W Metal Oxide VRS-CY1JF182J R412 560 1/16W Metal Oxide VRS-CY1JF561J R635 100 1/16W Metal Oxide VRS-CY1JF101J R413 56k 1/16W Metal Oxide VRS-CY1JF563J R636 820 1/16W Metal Oxide VRS-CY1JF821J...
  • Page 302 Mark No. Description Part No. Mark No. Description Part No. R819 10k 1/16W Metal Oxide VRS-CY1JF103J R924 6.8k 1/16W Metal Oxide VRS-CY1JF682J R820 75 1/8W Metal Oxide VRS-TQ2BD750J R925 10k 1/16W Metal Oxide VRS-CY1JF103J R821 75 1/8W Metal Oxide VRS-TQ2BD750J R926 3.3k 1/16W Metal Oxide VRS-CY1JF332J...
  • Page 303 Mark No. Description Part No. Mark No. Description Part No. R984 22k 1/16W Metal Oxide VRS-CY1JF223J R1712 100 1/16W Metal Oxide VRS-CY1JF101J R987 330 1/16W Metal Oxide VRS-CY1JF331F R1713 100 1/16W Metal Oxide VRS-CY1JF101J R988 1.0k 1/16W Metal Oxide VRS-CY1JF102F R1714 10k 1/16W Metal Oxide VRS-CY1JF103J R989...

  • Page 304: Miscellaneous Parts

    Mark No. Description Part No. Mark No. Description Part No. R1929 10k 1/16W Metal Oxide VRS-CY1JF103J R7208 1.0k 1/16W Metal Oxide VRS-CY1JF102J R1930 10k 1/16W Metal Oxide VRS-CY1JF103J R7209 100 1/16W Metal Oxide VRS-CY1JF101J R1931 100 1/16W Metal Oxide VRS-CY1JF101J R7210 1.0k 1/16W Metal Oxide VRS-CY1JF102J R1932 100 1/16W Metal Oxide...
  • Page 305 Mark No. Description Part No. Mark No. Description Part No. FB1742 Ferrite Bead RBLN-0210TAZZ FL3414 Filter RFiLN0017TAZZ FB1744 Ferrite Bead RBLN-0210TAZZ L3401 Peaking 10µH VP-1M100J1R6N FB1745 Ferrite Bead RBLN-0210TAZZ FB1746 Ferrite Bead RBLN-0210TAZZ CAPACITOR FB1747 Ferrite Bead RBLN-0210TAZZ C3401 100 6.3V Electrolytic VCEAPF0JW107M C3402 0.01 50V Ceramic VCKYCY1HB103K...
  • Page 306 Mark No. Description Part No. Mark No. Description Part No. R3425 100 1/16W Metal Oxide VRS-CY1JF101J IC1601 Z8623012SSC VHiZ86230S+-1Y R3427 0 1/16W Metal Oxide VRS-CY1JF000J IC1602 Z8612912SSC VHiZ86129S+-1Y R3428 1.0k 1/16W Metal Oxide VRS-CY1JF102J IC1603 Z8623012SSC VHiZ86230S+-1Y R3429 1.0k 1/16W Metal Oxide VRS-CY1JF102J IC2501 MSP3440G-QA-B8 RH-IX3370CEN1Q...
  • Page 307 Mark No. Description Part No. Mark No. Description Part No. D1411 Diode VHDMA157A//-1 C1111 1000p 50V Ceramic VCKYCY1HB102K D1412 Diode VHDMA157A//-1 C1112 0.1 25V Ceramic VCKYCY1EF104Z C1113 10 16V Elect.(N.P) VCE9PF1CW106M D1413 Diode VHDMA157A//-1 C1114 0.1 25V Ceramic VCKYCY1EF104Z D1581 Diode(PDP-R03T) VHDHSU119//-1 C1115 0.01 50V Ceramic VCKYCY1HB103K...
  • Page 308 Mark No. Description Part No. Mark No. Description Part No. C1174 10 16V Electrolytic VCEAPF1CN106M C1621 0.1 25V Ceramic VCKYCY1EF104Z C1175 10 16V Electrolytic VCEAPF1CN106M C1622 0.1 16V Ceramic VCKYCY1CB104K C1176 10 16V Electrolytic VCEAPF1CN106M C1623 27p 50V Ceramic VCCCCY1HH270J C1177 0.1 25V Ceramic VCKYCY1EF104Z C1624 18p 50V Ceramic...
  • Page 309 Mark No. Description Part No. Mark No. Description Part No. R1112 100 1/16W Metal Oxide VRS-CY1JF101J R1176 1.0k 1/16W Metal Oxide VRS-CY1JF102J R1113 1.0k 1/16W Metal Oxide VRS-CY1JF102J R1177 22k 1/16W Metal Oxide VRS-CY1JF223J R1114 5.6k 1/16W Metal Oxide VRS-CY1JF562J R1178 22k 1/16W Metal Oxide VRS-CY1JF223J R1115 100 1/16W Metal Oxide...
  • Page 310 Mark No. Description Part No. Mark No. Description Part No. R1324 1.0k 1/16W Metal Oxide VRS-CY1JF102J R1583 ) VRS-CY1JF561J 560 1/16W Metal Oxide(PDP-R03T R1325 1.0k 1/16W Metal Oxide VRS-CY1JF102J R1584 VRS-CY1JF102J 1.0k 1/16W Metal Oxide(PDP-R03T) R1326 6.8k 1/16W Metal Oxide VRS-CY1JF682J R1601 1.0k 1/16W Metal Oxide VRS-CY1JF102J...
  • Page 311 Mark No. Description Part No. Mark No. Description Part No. R2520 1.0k 1/16W Metal Oxide VRS-CY1JF102J Q3004 DTC144EE VSDTC144EE/-1 Q3005 DTC144EE VSDTC144EE/-1 R2521 100 1/16W Metal Oxide VRS-CA1JF101J R2522 100 1/16W Metal Oxide VRS-CA1JF101J DIODE R2523 1.0M 1/16W Metal Oxide VRS-CY1JF105J D3001 Photodiode RH-PX0421CEZZ...
  • Page 312 Mark No. Description Part No. Mark No. Description Part No. IC404 74LVX125MTC 9DK001-12105 R6005 56 1/16W Metal Oxide VRS-CY1JF560J R6006 1.0k 1/16W Metal Oxide VRS-CY1JF102J IC405 uPD4721G 9DK001-15107 R6007 56 1/16W Metal Oxide VRS-CY1JF560J IC408 HD74HCT244T 9DK001-12085 R6011 470 1/16W Metal Oxide VRS-CY1JF471J or 74VHCT244AMTC 9DK001-12086...
  • Page 313 Mark No. Description Part No. Mark No. Description Part No. Crystal, DS07515V 9DK001-80029 (79.794MHz) 0.01 50V Ceramic 9DK001-42096 Crystal, 25.175MHz 9DK001-80031 0.01 50V Ceramic 9DK001-42096 0.01 50V Ceramic 9DK001-42096 FILTER AND COIL 0.01 50V Ceramic 9DK001-42096 0.01 50V Ceramic 9DK001-42096 Filter BMK351 9DK001-81020 Filter BMK351...
  • Page 314 Mark No. Description Part No. Mark No. Description Part No. C532 0.01 50V Ceramic 9DK001-42096 C716 0.01 50V Ceramic 9DK001-42096 C537 10 16V EL 9DK001-40077 C717 0.01 50V Ceramic 9DK001-42096 C538 0.1 25V Ceramic 9DK001-42094 C741 47 6.3V EL 9DK001-40089 C542 10 16V EL 9DK001-40077...
  • Page 315 Mark No. Description Part No. Mark No. Description Part No. 27k 1/16W Chip1608 9DK001-50209 C851 100 6.3V EL 9DK001-40080 10k 1/16W Resistor Array 9DK001-51030 C852 47 6.3V EL 9DK001-40089 C853 0.01 50V Ceramic 9DK001-42096 10k 1/16W Resistor Array 9DK001-51030 C854 47 16V EL 9DK001-40079 10k 1/16W Resistor Array...
  • Page 316 Mark No. Description Part No. Mark No. Description Part No. R730 680 1/16W Chip1608 9DK001-50175 R965 68 1/16W Resistor Array 9DK001-51040 R731 620 1/16W Chip1608 9DK001-50271 R966 68 1/16W Resistor Array 9DK001-51040 R733 10k 1/16W Chip1608 9DK001-50185 R967 68 1/16W Resistor Array 9DK001-51040 R734 10k 1/16W Chip1608...
  • Page 317 Mark No. Description Part No. Mark No. Description Part No. R1052 4.7k 1/16W Chip1608 9DK001-50183 R1053 4.7k 1/16W Chip1608 9DK001-50183 IC701 NJM2375AD VHiNJM2375AD1 IC702 TNY264P VHiTNY264P/-1 R1054 4.7k 1/16W Chip1608 9DK001-50183 IC703 TA76431 VHiTA76431S15 R1055 4.7k 1/16W Chip1608 9DK001-50183 R1056 4.7k 1/16W Chip1608 9DK001-50183 TRANSISTOR R1058 4.7k 1/16W Chip1608...
  • Page 318 Mark No. Description Part No. Mark No. Description Part No. C717 4700p 50V Ceramic RCDD107-B472K C718 0.01 50V Ceramic RCDD350BC103K MISCELLANEOUS PARTS C719 22 400V EL. RC-E2G226KMXZ FB701 Ferrite Bead RCORF1011SNEZ FB702 Ferrite Bead RCORF1011SNEZ C720 100p 2kV Ceramic RCDE0705SL101 >...

  • Page 319: Adjustment

    6. ADJUSTMENT Procedure for turning ON the power 1. Connecting the system (1) Using the system cable, interconnect the plasma display and the AVC system. (2) Connect the plasma display to the AC power source. (3) Connect the AVC System to the AC power source. 2.
  • Page 320 Entering a special mode 1. Entering the process adjustment mode With the system being ON, tur n OFF the main power of the plasma display. Next holding down the INPUT SELECT and CH UP buttons on the plasma display itself, turn ON the main power again. Now the adjustment mode screen shows up.
  • Page 321 (2) Organization of process adjustment screen Page Input Source Distinguish Signal HDCP The example of a display 1/16 INPUT1 No SIG HDCP:ON +Badj3.3V +Badj2.5V KEY WRITE INDUSTRY INIT CENTER Version MR MAIN E 2001/11/14A OSD version MR OSD 2001/09/06A W2001/10/02 17 . 28 X2001/10/02 V2001/09/12 09 . 12 CVIC Version MONITOR version F6 91xx...
  • Page 322 Procedures before and after replacing the PC I/F unit 1) Before replacing the PC I/F unit, write down the values for the parameters listed on the 2nd and 3rd pages of the Adjustment Process A screen. If the values for the parameters cannot be written down because the PC I/F unit is completely broken or for any other reason, make all the adjustments in accordance with the paragraph for Adjustment procedure and parameters, rather than the following procedures.
  • Page 323 Adjustment item Description Adjustment procedure MAIN N358 Cr level 1. Adjust TB1274_MAIN output (pin (5) of P801) so that the level shown below should be 0.3 ±0.01 Vp-p. adjustment 0.3Vp-p MAIN N358 1. Turn off the PEAK ACL control. Adjust the output (TP815) of Peak ACL: OFF CONTRAST IC810 to have 1.1 Vp-p from the pedestal level.
  • Page 324 (4) Component HDTV signal adjustment Adjustment item Description Adjustment procedure Setup 1. Select the component HDTV source (100% white color bar signal). COMPONENT 1. Turn off the PEAK ACL control. Adjust the output (TP815) of Peak ACL: OFF IC810 to have 1.1 ±0.02 Vp-p from the pedestal level. HDTV CONTRAST adjustment 2.

  • Page 325: General Information

    7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 TROUBLE SHOOTING PDP-R03U...
  • Page 326 PDP-R03U...
  • Page 327 PDP-R03U...
  • Page 328 PDP-R03U...
  • Page 329 PDP-R03U...
  • Page 330 PDP-R03U...
  • Page 331 PDP-R03U...

  • Page 332: Disassembly

    7.1.2 DISASSEMBLY 1. Remove the six lock screws from the back of the top cabinet. Slide the top cabinet backward and detach it. 2. Remove the three lock screws from the front panel. Undo the three hooks at the top and the four hooks at the bottom, and detach the front panel.
  • Page 333 8. Remove the AV unit. 8-1. Remove the coaxial cable from the antenna terminal. 8-2. Remove the three lock screws from the antenna terminals 8-3. Remove the six lock screws from the AV unit. 8-4. Remove the six lock screws from the AV unit and detach this unit. 9.
  • Page 334 7.2 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC VHiCXA2069Q-1, VHiMM1519XQ-1, RH-iX3370CEN1Q, VHiTB1274AF-1Q, VHiCXA2101Q-1, RH-iXA194WJZZ, VHiTA1318AF-1, VHiPD64082/-1, VHiCXD2093Q-1, RH-iX3473CEZZ, VHiFA3675F/-1, VHiZ86129S+-1Y, VHiZ86230S+-1Y VHiCXA2069Q-1 (AV UNIT : IC1301) •...
  • Page 335 • Pin Function Pin No. Pin Name Pin Function Video signal input. Composite video signal input Y/C-separated signal input terminal for luminance signal input. YIN1 to feed in the Y/C-separated signal of VOUT1 output. YIN1 Y/C-separated signal input terminal for chrominance signal input. CIN1 to feed in the Y/C-separated signal of VOUT1 output.
  • Page 336 VHiMM1519XQ-1 (AV UNIT : IC1401) Component Input Video Switch • • Block Diagram PDP-R03U...
  • Page 337 • Pin Function Pin No. Pin Name Pin Function VIDEO 1-L1 Line input of D-terminal VIDEO 1-L2 VIDEO 1-L3 VIDEO 2-L1 VIDEO 2-L2 VIDEO 2-L3 VIDEO 3-L1 VIDEO 3-L2 VIDEO 3-L3 4, 14, 39, 45, 52, — Analog power supply (9V) AVCC —...
  • Page 338 RH-iX3370CEN1 (AV UNIT : IC2501) Multi Standard Sound Processor • • Block Diagram PDP-R03U...
  • Page 339 • Pin Function Pin No. Pin Name Pin Function — Not connected I2C_CL I2C clock I2C_DA I2C data I2S_CL I2S clock I2S_WS I2S word strobe I2S_DA_OUT I2S data output I2S_DA_IN1 I2S1 data input ADR_DA ADR data output ADR_WS ADR word strobe ADR_CL ADR clock 11, 12, 13...
  • Page 340 VHiTB1274AF-1Q (MAIN UNIT : IC801, IC802) VIDEO/CHROMA Processor • • Block Diagram PDP-R03U...
  • Page 341 • Pin Function Pin No. Pin Name Pin Function CVBS1/Y1-IN CVBS1 or Y1-IN signal input. SYNC-IN Sync signal input. CVBS-OUT CVBS or Y+C signal output terminal. Counted-down vertical sync signal output. COMB Y-IN Input of Y signal coming from comb filter. Open when not used. D-VDD —...
  • Page 342 VHICXA2101Q-1 (MAIN UNIT : IC803) Baseband Video Signal Processor • • Block Diagram • Pin Function Pin No. Pin Name Pin Function IN2-H IN2-H : Independent horizontal sync signal input terminal. IN2-V IN2-V : Independent vertical sync signal input terminal. IN2-1 IN2 line signal input terminal.
  • Page 343 Pin No. Pin Name Pin Function V-PH Vsync peak holding capacitor connection terminal. IN5-H IN5-H : Independent horizontal sync signal input terminal. IN5-V IN5-V : Independent vertical sync signal input terminal. IN5-1 IN5 line signal input terminal. IN5-2 IN5-3 H-PH Hsync peak holding capacitor connection terminal.
  • Page 344 RH-iXA194WJZZ (MAIN UNIT : IC1901) PLD (Programmable Logic Device) • • Pin Function Pin No. Pin Name Pin Function SP_HD — Ground SP_VD SP_CP — Power supply (3.3V) — Ground MODEA MODEB MODEC SELA — Ground — Power supply (3.3V) SELO US_VD —...
  • Page 345 VHiTA1318AF-1 (MAIN UNIT : IC604) Sync Processor • • Block Diagram PDP-R03U...
  • Page 346 • Pin Function Pin No. Pin Name Pin Function HD1-IN Input the horizontal synchronizing signal. HD2-IN It’s polarity corresponds to both positive and negative. HD3-IN Input from this pin does not be synchronized internally. VD1-IN Input the horizontal vertical signal. VD2-IN It’s polarity corresponds to both positive and negative.
  • Page 347 VHiPD64082/-1S (MAIN UNIT : IC7001) Y/C Separate IC • • Block Diagram PDP-R03U...
  • Page 348 • Pin Function Pin No. Pin Name Pin Function 1, 40, 55, 80 DGND — Digital section grounding. 45, 64, 100 DVDD — Digital section power. MRAS External EDO memory RAS output. External EDO memory address output. MA7-MA0 External EDO memory address output. MCAS External EDO memory CAS output.
  • Page 349 VHiCXD2093Q-1 (MAIN UNIT : IC402) Digital Comb Filter • • Block Diagram PDP-R03U...
  • Page 350 • Pin Function Pin No. Pin Name Pin Function CLPO Built-in clamp circuit current output terminal. To be connected to ADIN when built-in clamp is used. ADIN Comb filter analog input (A/D converter) terminal. A/D converter reference bottom voltage. (standard 0.52V) ADVS —...
  • Page 351 RH-iX3473CEZZ (ASSY: IC804, IC810) RH-iX3474CEZZ (ASSY: IC811) Monolithic Video Filter • * RH-iX3473CEZZ is 6.7MHz at Cut-off frequency. * RH-iX3474CEZZ is 30MHz at Cut-off frequency. • Block Diagram • Pin Function Pin No. Pin Name Pin Function A/B MUX — Logic input pin to select between Bank <A>...
  • Page 352 VHiFA3675F/-1 (ASSY: IC1701) 6-channel DC-DC Converter IC • • Block Diagram PDP-R03U...
  • Page 353 • Pin Function Pin No. Pin Name Pin Function VCC1 — Power supply for control circuit. — Oscillator timing resistor. — Oscillator timing capacitor. — Soft start for Ch.3 & Ch.4. — Soft start for Ch.6. — Soft start for Ch.5. —...
  • Page 354 VHiZ86129S+-1Y (ASSY: IC1602) NTSC Line21 Decoder IC • • Block Diagram PDP-R03U...
  • Page 355 • Pin Function Pin No. Pin Name Pin Function — Power Supply GND. GREEN Video Output BLUE Video Output Serial Enable Horizontal In Serial Mode Select VIDEO Composite Video CSYNC Composite Sync Loop Filter RREF Resistor Reference Vss(A) — Power Supply (Analog) GND. —...
  • Page 356 VHiZ86230S+-1Y (ASSY: IC1601, IC1603) NTSC Line21 Decoder IC • • Block Diagram PDP-R03U...
  • Page 357 • Pin Function Pin No. Pin Name Pin Function IICSEL IIC Adderss Select H SEL HIN/XIN Select Xout XTAL Output NRST RESET HIN/XIN Horizontal In/XTAL In — Power Supply (Digital) GND. VIDEO Composite Video CSYNC Composite Sync Loop Filter RREF Resistor Reference Vss (A) —...

  • Page 358: Ic Descriptions

    7.3 IC DESCRIPTIONS Description of Main ICs • • IC1301 (CXA2069Q) This IC is a 7-input, 3-output selector. The video signals other than those for the PC and components, which have been input from each input connector and the tuner, and all the audio signals are sent to the IC1301 and then selected. The video signals sent to the IC1301 are then input to the YC separation circuits, IC7001 (main) and IC402 (sub).
  • Page 359 • IC1701 (FA3675CE) This IC is designed to control the 6-channel PWM switching regulator. With 5 step-up switching regulator lines incorporated, the IC converts +10V to +2.5V, +3.3V and +5.8V. Also with a step-down switching regulator line incorporated, the IC converts +10V to +6.0V, -5.0V, +12V and +35V. The lines are individually turned on and off.
  • Page 360 Description of Functions of Main ICs on PC I/F Unit • • IC4 (CXA3506R) This IC is an A/D converter that incorporates a 3-channel, 8-bit, 120 MSPS amplifier and PLL. It is used for the video signals input to the I/F board on the main channel in the 1-screen and 2-screen modes, and also for the video signals input from the front for the PC.

  • Page 361: Panel Facilities

    8. PANEL FACILITIES Media Receiver Front view INPUT 4 terminal (VIDEO) PC INPUT terminal (ANALOG RGB) CLEAR* Push CLEAR lightly with the tip of a pointed object like a ballpoint pen. PDP-R03U MEDIA RECEIVER STANDBY/ON POWER PC INPUT terminal (AUDIO) INPUT 4 terminals (AUDIO) INPUT 4 terminal (S-VIDEO) POWER button...
  • Page 362 Set the mode switch to TV. Remote control unit : Switch the Plasma Display power on or off. FRONT SURR: Set SRS and FOCUS Sound System. Mode switch AV SELECTION: Select an audio or video setting. (AV mode: STANDARD, DYNAMIC, MOVIE, GAME, USER.

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