Ingersoll-Rand QE8 Series Service Manual
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Ingersoll-Rand QE8 Series Service Manual

High torque angle wrench and in-line dc electric tools
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Angle Wrench and In-Line DC Electric Tools
For routine Maintenance, Operation and Instruction information regarding this product, see
Publication manual P7609, located at www.irtools.com/techdocuments, or contact the nearest
Ingersoll-Rand Office or Distributor.
Refer All Communications to the Nearest
Ingersoll-Rand Office or Distributor.
© Ingersoll-Rand Company 2004
Printed in U.S.A
Service Manual for
QE8 Series High Torque
NOTICE
1
Form P7775
Edition 1
April, 2004
CCN 04580973
(Dwg. TP2160a)
(Dwg. TP2160b)

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Summary of Contents for Ingersoll-Rand QE8 Series

  • Page 1 Edition 1 April, 2004 CCN 04580973 Service Manual for QE8 Series High Torque Angle Wrench and In-Line DC Electric Tools NOTICE For routine Maintenance, Operation and Instruction information regarding this product, see Publication manual P7609, located at www.irtools.com/techdocuments, or contact the nearest Ingersoll-Rand Office or Distributor.

  • Page 2: Qe8 High Torque Motor Housing Assembly, Grips And Levers

    QE8 HIGH TORQUE MOTOR HOUSING ASSEMBLY, GRIPS AND LEVERS .05-1.1 Nm 5/64" 1.1-1.7 Nm (Dwg. TP2155)

  • Page 3: Qe6 Motor Housing Assembly, Grips And Lev

    QE8 HIGH TORQUE MOTOR HOUSING ASSEMBLY, GRIPS AND LEVERS QE6 MOTOR HOUSING ASSEMBLY, GRIPS AND LEV When Ordering, use applicable Part Number QE8 High Torque Motor Housing Assembly, Grips, and Levers Parts List Item Part Description Part Number Item Part Description Part Number Motor Housing Assembly Retainer .

  • Page 4: Qe8 High Torque Gearing Components

    QE8 HIGH TORQUE GEARING COMPONENTS Ingersoll-rand #67 68-81 Nm (Dwg. TP2160_B)
  • Page 5 QE8 HIGH TORQUE GEARING COMPONENTS When Ordering, use applicable Part Number QE8 High Torque Gearing Parts List ANGLE QE8A{ }225{ }{ } IN LINE QE8S{ }150{ }{ } OFFSET QE8Z{ }070{ }{ } QE8Z{ }090{ }{ } QE8Z{ }150{ }{ } Item Part Description Part Number...
  • Page 6 QE8 HIGH TORQUE GEARING COMPONENTS (Continued) When Ordering, use applicable Part Number QE8 High Torque Gearing Parts List ANGLE QE8A{ }225{ }{ } IN LINE QE8S{ }150{ }{ } OFFSET QE8Z{ }070{ }{ } QE8Z{ }090{ }{ } QE8Z{ }160{ }{ } Item Part Description Part Number...
  • Page 7 QE8 HIGH TORQUE GEARING COMPONENTS (Continued) When Ordering, use applicable Part Number QE8 High Torque Gearing Parts List (Continued) ANGLE QE8A{ }225F{ } QE8A{ }400F{ } IN LINE QE8S{ }150F{ } QE8S{ }230F{ } OFFSET Item Part Description Part Number Part Number Part Number O-ring (I.D.
  • Page 8 QE8 HIGH TORQUE GEARING PARTS LIST (Continued) When Ordering, use applicable Part Number QE8 High Torque Gearing Parts List (Continued) ANGLE QE8A{ }225F{ } QE8A{ }400F{ } IN LINE QE8S{ }150F{ } QE8S{ }230F{ } OFFSET Item Part Description Part Number Part Number Part Number Spindle Assembly (3rd Stage) .

  • Page 10: Qe8 High Torque In-Line Attachment Components

    QE8 HIGH TORQUE IN-LINE ATTACHMENT COMPONENTS 61-68 Nm Ingersoll-Rand # 67 61-68 Nm (Dwg. TP2293)
  • Page 11 QE8 HIGH TORQUE IN-LINE ATTACHMENT COMPONENTS When Ordering, use applicable Part Number QE8 In-line Spindles Parts List Item Part Description Part Number Item Part Description Part Number In-Line Spindle Assemblies Socket Retaining Pin ....... 804-716 QE8S{ }150{ }41S08 (1/2"...

  • Page 12: Qe8 Angle Head Attachments

    QE8 ANGLE HEAD ATTACHMENTS 61-68 Nm 61-68 Nm HUSKEY HTS-2 (Dwg. TP2294) When Ordering, use applicable Part Number QE8 Angle Head Attachments Parts List Item Product Identification Code Part Number QE8A{ }225{ }A7S12 AA16S12 QE8A{ }400{ }A8S12 AA20S12...

  • Page 13: Qe8 High Torque Accessories

    QE8 HIGH TORQUE ACCESSORIES (Dwg. TP2292) When Ordering, use applicable Part Number QE8 High Torque Accessories Parts List Item Part Description Part Number † Reaction Bar Assembly ........DEA120-K48 †...

  • Page 14: Qe8 Tool Assemblies

    QE8 TOOL ASSEMBLIES Angles HUSKEY HTS-2 (Dwg. TP2161b) In-Lines Ingersoll-Rand # 67 (Dwg. TP2161a) Table 1 Suggested Tools Parts List Item Tool Used Description Where Used? Spanner Wrench I-R Part #GEA40-478 Coupling Nut Pin Spanner Wrench 3 mm or 1/8” pin...

  • Page 15: Maintenance

    • When replacing an Attachment, always use the • Use of non-Ingersoll-Rand parts or failure to follow Angle Head Attachment designed for that model. Maintenance Instructions may create a risk of Never replace an Angle Head Attachment with an electric shock or injury.
  • Page 16 MAINTENANCE (Continued) Spindle Bearing (72) off the Drive Spindle Assembly Attachment Removal (69). Then remove the Retaining Ring (71), and FOR MODELS: Washer (70). Now tilt Spindle Housing, causing the Disengaging QE8A{ }225{ }{ } Spring (68), Coupler (67), Square Drive Spindle (64), QE8A{ }400{ }{ } and Washers (62) and (63) to slide out.
  • Page 17 MAINTENANCE (Continued) FOR GEF400-M37 AND GEP400-M37 Gear Case - Disassembly FOR GEP120-M37 AND GEP150-M37 Remove the Pinion Coupler Assembly (35) from the Motor Housing Assembly. Remove the Pinion Coupler Assembly (35) from the If the Coupling Nut requires replacement, slide the Motor Housing Assembly.
  • Page 18 MAINTENANCE (Continued) Communication Board Disassembly of External Components Dislodge O-rings (15) and remove Memory Chip (7) from assembly. Remove Trigger mechanism (5) from Motor Housing Assembly. Remove Spring (6) from Trigger mechanism. Slide Reverse Ring (17) away from Motor Housing Assembly, being careful not to lose the Detent Ball (3) or Springs (4) and (16).
  • Page 19 MAINTENANCE (Continued) Disconnect the Torque Transducer connector from the three tabs of the LED Board against the three ledges of Communication Board. the Motor Housing Assembly (Refer to TP2162a) (Refer to TP2162a) Disengage female socket located on front end of Com- making sure that the motor commutation wires munication Board, from male connector located at properly pass through the cutout in the LED board.
  • Page 20 MAINTENANCE (Continued) Install and depress Ball (3) and Spring (4) and then slide Reverse Ring onto Motor Housing Assembly. When replacing the Motor Housing Assembly (1), always ensure that the Memory Chip (7), Communication Board (8), Gear Case Assembly, and Attachment are all assembled as a set with the new Motor Housing Assembly.
  • Page 21 MAINTENANCE (Continued) Assembly (45). Gear Case - Assembly Coat the inside and outside surfaces of the Ring Gear (43) with IR #67 grease. FOR GEP120-M37 AND GEP150-M37 Insert the Spindle Bearing (41) into the fine pitch end of the Ring Gear (43) with the flanged side of the bear- Ensure that all the gears are free of debris.
  • Page 22 MAINTENANCE (Continued) Engage the planets of the 3 Stage Spindle (45) with FOR MODELS WITH OFFSET GEAR CASES: the large outer diameter end of the Ring Gear and insert it until its spindle bearing seats in the Ring Gear QE8Z{ }070{ }{ } bearing bore.
  • Page 23 Lubricate the bearings of the Housing Assembly (61) Stage Spindle Assembly (45), and then engage the with Ingersoll-Rand # 67 Grease. spline on the Attachment Housing with that of the Gear Slide Washer (62) and Washer (63) onto Square Drive Case (48).
  • Page 24 MAINTENANCE (Concluded) QE8 Series Wiring (Cable) Chart Connector Pin Wire Color (Cable) Logic Connector Pin Black Gray Spare 1 Pink Spare 2 Brown Spare 4 Yellow Sine Orange Cosine Violet Spare 3 Green Ground Sense Blue Blue/White White White/Blue Motor Phase B...

  • Page 25: Service Notes

    SERVICE NOTES...
  • Page 26 SERVICE NOTES...

  • Page 27: Service Centers

    SERVICE CENTERS Centres d’entretien • Ingersoll-Rand Niederlassungen • Centri di Assistenza • Centros de Servicio • Service Centra • Servicentre • Servicecenter • Servicesenter • Huoltokeskus • Centros de Assistência Técnica • Κέντοα Εξυποέτησης Ingersoll-Rand India 1872 Enterprise Drive Ingersoll-Rand & Co. Ltd.
  • Page 28 Phone: +34 (0) 91 6277405 / 6277400 Fax: (305) 222-0864 Fax: +34 (0) 91 6277406 Europe, Middle East and Africa South Africa Ingersoll-Rand Ingersoll-Rand Company SA (PTY) Ltd. Douai Operations Productivity Solutions 111, Avenue Roger Salengro P.O. Box 123720 59450 Sin Le Noble, France...

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