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Kleenmaid DW6010 Service Manual
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Kleenmaid DW6010 Service Manual

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DISHWASHER SERVICE MANUAL
DW6010
DW6011
DISWASHER SERVICE MANUAL V1 31 7 12

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Summary of Contents for Kleenmaid DW6010

  • Page 1 DISHWASHER SERVICE MANUAL DW6010 DW6011 DISWASHER SERVICE MANUAL V1 31 7 12...
  • Page 2 Compass Capital Services t/a Kleenamid 204 Botany Road Alexandria NSW 2015 02 9310 1207 www.kleenmaid-appliances.com.au...
  • Page 3 Technical component data WASH PUMP Centrifugal pump driven by a single phase induction motor with a permanent capacitor. Power supply voltage and frequency 220-240 V +/- 10% - 50 Hz Operation Intermittent Insulation Class F Power 150 Watts Speed (empty) 2950 rpm Capacitor (VI 450) 6 µF...
  • Page 4 HEATING ELEMENT Supply voltage 230 V (240 V UK) Power 2040 Watts Internal resistance (20° C) 29 Ohms ± 10 % Thermal protector (cut-off) NC 98 +/- 5° C Thermal fuse 206 +/- 10° C LEVEL PRESSURE SWITCH Max contact capacity 250 V 14 (4) A DOOR MICROSWITCH Max contact capacity...

  • Page 5: Rear Detail

    New wash tank The differences from the previous tub are the new tub bottom and a modified back. The tub is constructed in 3 PARTS joined by beads: - ROOF (aisi 430 stainless steel) SIDE/REAR/SIDE (aisi 430 stainless steel) - BOTTOM (aisi 304 stainless steel) DETAIL OF TUB BOTTOM REAR DETAIL...
  • Page 6 Tank bottom and stainless steel filter THE TUB BOTTOM slopes steeply towards the filter to accelerate the flow of water towards the sump/pump. has a deep stainless steel filter zone hopper to improve the seal. has an inner border to stiffen the sump fixing zone.
  • Page 7 Tank inner parts the feed pipe to the spray arms is attached to the filter sector and to the upper spray arm feed nozzle. The roof spray arm feed pipe is connected to a metal bracket attached to the tub roof.
  • Page 8 Spray arms and relative feed pipes NEW STANDARD SPRAY ARM IN PLASTIC CURRENT STANDARD SPRAY ARM 1= ALTERNATE + ROOF: UPPER SPRAY ARM + LOWER SPRAY ARM - NO ROOF 2= UPPER SPRAY ARM + LOWER SPRAY ARM + ROOF 3= ALTERNATE - NO ROOF 4=ROOF-UPPER SPRAY ARM 5= ROOF-UPPER SPRAY ARM...
  • Page 9 Baskets baskets upper and lower : grey stainless steel upper basket: - fixed basket -fully adjustable basket with 3 levels (according to models - interchangeability)
  • Page 10 Inner door liner - detergent distributor - door lock INNER DOOR LINER IN AISI 304 STAINLESS STEEL 1= LOCK WITH 1 MICROSWITCH 2= DISTRIBUTOR WITH RAST CONNECTOR...
  • Page 11 New safety system Overflow system as used on the Lvs 45cm: - water channel to collection tray - safety device in the sump (with float and microswitch) to stop leaks / presence of water in the tray (elimination of pneumatic membrane) 1= TUB OVERFLOW (BOTH RIGHT AND LEFT) 2= CHANNEL FORMED IN IE...
  • Page 12 Base 1= DIRECT FIXING OF WIRING AND INTERFERENCE FILTER 2= DIRECT FIXING OF SOLENOID VALVE OR AQUASTOP FILL PIPE 3=ALLOWS ATTACHMENT OF COLLECTION TRAY 4=ALL FEET ARE ENTIRELY IN PLASTIC, H90MM (+70MM) FOR BUILT-IN. NO INSERTS IN THE PRESSED BASE 5= HOOK-ON COLLECTION TRAY + OPTION FOR SCREW FIXING...
  • Page 13 A = WATER SYSTEM ANCHOR POINTS Detail of motor mountings.
  • Page 14 Detail of sump mounting.
  • Page 15 Water system BASE COMPONENTS 1- Hook-on ALTERNATING VALVE + option for screw fixing 2- TURBIDITY SENSOR 3- quick coupling DRAIN PIPE 4- TERMINAL BOARD WITH ANTI-DISTURBANCE FILTER 5- quick coupling WATER INLET PIPE/REGENERATION IN TUB 6- PRESSURE SWITCH 7- bayonet fitting DRAIN PUMP 8- AQUA STOP SAFETY FLOAT MICRO 9- bayonet coupling NTC 1=ROOF NOZZLE...
  • Page 16 10=ALTERNATING WASH UNIT 11=DRAIN PUMP 12=TURBIDITY SENSOR- SUMP PIPE-RESISTANCE 13-SUMP PIPE-DECALCIFIER 14=RESISTANCE 15=DRAIN PIPE 16-STAINLESS STEEL FILTER 17=LOWER SPRAY ARM SUPPORT 18=SMALL ORBITAL SPRAY ARM BUSH 19=INTERNAL FILL PIPE 20=INTERNAL PIPE INSERT 21=ROOF DUCT...
  • Page 17 Sump 1= TUB BOTTOM FIXING WITH 4 SCREWS WITHOUT FLANGE 2= PERIMETER BORDER FOR CHANNELLING ANY LEAKS 3= DIRECT DRAIN PUMP CONNECTION 4= ALTERNATING VALVE WITH SNAP FIT 5= INTEGRATED SAFETY MICROSWITCH AND FLOAT 6= INTEGRATED TEMPERATURE PROBE...
  • Page 18 Alternating Valve Allows the simultaneous opening of the outlets for the upper and lower spray arms for fast cycle dishwashers. Does not need additional protection for live parts in that it is self-protected against contact with water. 1= WITH 3 SEPARATE OUTLETS FOR FEEDING:: LOWER, UPPER, ROOF SPRAY ARMS 2= WITH SNAP FIT FOR SUMP FIXING 3=ELECTRICAL CONNECTION HAS 2 CONNECTORS...
  • Page 19 New hinges: variable fulcrum and related adjustment - fix fulcrum DETAIL OF HINGE COMPONENTS 1=MOUNTING 2= FIXING POINTS 3=CORD - FRICTION N.B: do not lubricate the cord passage otherwise it will loose friction 4=TENSIONER 5= SPRING VARIABLE FULCRUM HINGES...

  • Page 20: Hinge Adjustment

    1= BALANCE DEVICE 2= HINGE ADJKUSTMENT FIX FULCRUM HINGES 2= THE SPRING ADJUSTMENT ISN'T 1= NO BALANCE DEVICE POSSIBLE HINGE ADJUSTMENT : the hinge can only be adjusted on models with adjustable hinge fulcrums. Proceed by removing kitchen plinth (if the appliance is already installed) and turn the adjusting screw indicated below...
  • Page 21 1= ADJUSTING SCREW 2= TENSIONER 3=TENSIONER TRAVEL...

  • Page 22: Circuit Board Connections

    IV generation circuit board CIRCUIT BOARD CONNECTIONS The RAST 2.5 mm connectors on the circuit New RAST 2.5mmconnectors board are inserted in a The polarizer is mounted directly inserted on the circuit board special plastic casing that on the shell of the circuit board acts both as a polarizer and as a restraint for the connectors themselves.

  • Page 23: Circuit Diagram

    GENERATION HARDWARE CIRCUIT DIAGRAM (radio interfaceable) New 4th generation hardware circuit diagram Current 3rd generation hardware circuit (radio interfaceable) diagram (infra-red interfaceable) RADIO TRANSMISSION...
  • Page 24 Fill system operation PRESSURE SWITCH CONTROLLED FILL SYSTEM 1- AIRBREAK 2- WASH WATER LEVEL 3- TUB 4- AIR TRAPS 5- WATER SOFTENER 6- RESINS 7- SALT 8- TRAY AIRBREAK FILL SOLENOID VALVE FILL SOLENOID VALVE REGENERATION SOLENOID VALVE WATER SOFTENER SOFTENED WATER TRAY WATER...
  • Page 25 PRESSURE SWITCH. When the pressure reaches the calibrated value of the pressure switch, the switch closes the fill solenoid valve and signals the end of the filling to the timer. At this point, the dishwasher is ready to start the wash cycle. Water level in tank for each load: From 3- 3.3 litres (version with alternating) to 4 –...
  • Page 26 FILL SOLENOID VALVE REGENERATION SOLENOID VALVE WATER SOFTENER SOFTENED WATER TRAY WATER WASH LEVEL RESINS SERVICE PRESSURE SWITCH AIR TRAP SAFETY GROUP RESINS SALT SALT ELECTRICAL IMPULSE: Operation: When the cycle starts, the fill solenoid valve opens, the water enters in the AIRBREAK and, after going ''up through the air gap'', it enters the WATER SOFTENER resin compartment.
  • Page 27 Water softening and regeneration system operation WATER SOFTENER: filling the regeneration chambers REGENERATION: Salt adjustment and consumption AUTONOMY TREATABLE SALT INTAKE H2O WITH 1 KG SOFTENING WATER CONSUMPTION HARDNESS OF SALT REGENERATION RESINS WASH REGULATION QUANTITY PER CYCLE ?(° F) (N°...
  • Page 28 When the coloured rod on the air break is rotated to number 1, only chamber A is emptied during the regeneration, at position 2 chambers A+B, at position 3 A+B+C, at position 4 A+B+C+D, at position 5 all the chambers are emptied. Electronic salt adjustment: The electronic control system lets you customize dishwasher operation according to the water hardness level.
  • Page 29 Level and overflow protection system operation Tub level control system WITH TURBINE 1- TURBINE FLOW METER 4- TUB 7- RESINS 2- AIRBREAK 5- AIR TRAPS 8- SALT 3- WASH WATER LEVEL 6- WATER SOFTENER 9- TRAY AIRBREAK FILL SOLENOID VALVE TURBINE FLOW METER FILL SOLENOID VALVE REGENERATION SOLENOID VALVE...
  • Page 30 water level. As a consequence, the turbine flow meter will continue to count the litres of water loaded until the set "number of safety pulses" corresponding to 7.8 litres is reached. At this point, the timer closes the fill SV and activates the drain pump. When the tub is empty, the electronic timer blocks the appliance and indicates E9.
  • Page 31 Component dismantling a) As a safety precaution, always disconnect hydraulic and electrical connections before servicing. Failure to observe these safety rules may result in damage to people and/or property. b) To avoid the danger of electrical surges you must disconnect the appliances from the mains by pulling out the plug or depressing the corresponding magnetothermic switch on the electrical service panel.
  • Page 32 Dismantling the air break 1. Remove the "toothed" airbreak locking ring 2. with the help of tool n° 6, rotate the locking located inside the dishwasher, on the right hand ring anticlockwise for one revolution side as seen from the front. 3- Disconnect the connection to the sump, fixed 4- Remove the gasket and by a spring clip.
  • Page 33 Dismantling the hinges 1=MOUNTING 2= FIXING POINTS 3=CORD - FRICTION DEVICE 4=TENSIONER 5= SPRING 1. Move the cord away from the friction device 2. Release the spring tensioning cord from the compensator.
  • Page 34 3. Pass the spring tensioning cord through the 4- Release the spring from the other end of the friction device. cord. 5. Remove the hinge from the compensator 6. Remove the hinge/cord friction device from the frame. 7. Remove the spring adjusting unit. 8.
  • Page 35 Disassembling the water softener To access the water softener, remove: the side panel (front view), the softener. 1. Remove the salt cap. 2. Remove the "toothed" locking ring nut located inside the dishwasher immediately under the cap by rotating it anticlockwise. 3- Ring nut removed.
  • Page 36 7- Once all the electric wires and connecting pipe 8-...remove the water softener. to the sum have been disconnected.
  • Page 37 Dismantling the detergent dispenser 1. Remove the inner door liner fixing screws (tool 2. Remove the 6 detergent dispenser fixing n°5) to access the detergent dispenser. screws (tool n°1) and disconnect the electrical rast connector.
  • Page 38 Dismantling the front panel and timer 1. Open the door and remove the 6 front panel 2. Now remove the front panel from its housing torx fixing screws. (tool n°5) to access the internal components. 3. The timer is a snap fit in the internal part of the 4.

  • Page 39: Micro Switch

    Dismantling aquastop float and microswitch FLOAT 1. Press the float retaining clips outwards in order 2. completely remove the component from its support. MICRO SWITCH 1. Slightly bend the microswitch retaining clips 2. completely remove the component from its outwards and support.
  • Page 40 Dismantling the wash motor and heater element 1. Detail of the wash motor (1) and heater element 2.Remove the clips by levering the retaining lug (2) positions. fixing the wash motor 3. to the pipes 4. of the water system. 5.
  • Page 41 7. Detail of motor base and anchor point. 8. Remove the clips securing the heater element to the motor to free both components. Detail of heater element. Detail of motor.
  • Page 42 Drainage Pump Disassembly 1. Press the retaining clip anchoring the drain 2. disconnect the electrical connector. pump to the sump and 3- The drain pump is the "bayonet" fixing type. Consequently, rotate the component anticlockwise to remove it completely from the sump.
  • Page 43 Dismantling the sump and alternating valve SUMP 1. Detail of the sump position. 2. Remove the 4 screws that secure the sump to the tub. (tool no. 1) 3. Disconnect the water pipe and electrical connectors...
  • Page 44 4..and remove the sump from its base mounting indicated in the photo. Detail of the sump position. ALTERNATING VALVE (where fitted) 1. Detail of the alternating valve. 2. The alternating valve is a snap fit to the sump, consequently rotate the component 3.
  • Page 45 Pressure switch 1-Detail of the pressure switch position.. 2- Remove the fixing screw and 3- disconnect the electrical connector.
  • Page 46 Dismantling the on/off button 1. Open the door and remove the 6 front panel 2. Now remove the front panel from its housing torx fixing screws. (tool n°5) to access the internal components. 3-Disconnect the electric wires. 4- Remove the on/off button which is a snap fit in the internal part of the front panel.
  • Page 47 Dismantling the NTC probe 1. Disconnect the electrical connector. 2..and extract the NTC probe from its housing.
  • Page 48 Dismantling the door lock 1. Open the door and remove the 6 front panel 2. Now remove the front panel from its housing torx fixing screws. (tool n°5) to access the internal components. 3. Remove the 2 torx screws (tool n°5) securing the lock to the internal door lining.
  • Page 49 Dismantling the upper spray arm feed pipe 1. Remove upper spray arm feed pipe (1) which is a push fit in the pipe insert (2).. 2. Remove the pipe insert (2) which is a push fit in the lower pipe (3) .
  • Page 50 3. Remove the screw securing the lower pipe to the 4. Now it is possible to completely remove the filter (tool no. 1) lower pipe (3).
  • Page 51 www.kleenmaid-appliances.com.au...

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