Sime FORMAT DGT 30i Installation, User And Servicing Instructions
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Sime FORMAT DGT 30i Installation, User And Servicing Instructions

Sime FORMAT DGT 30i Installation, User And Servicing Instructions

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AUS
FORMAT DGT
30i & 30e
CENTRAL HEATING BOILER
Installation, User and Service
Instructions
AGA CERTIFICATION No. 7670
WARNING
The installation of this product must be carried out
only by authorised personnel to the requirements of
Australian Standard AS 5601, local authority, gas, elec-
tricity and any other relevant statutory regulation.

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  • Page 1 FORMAT DGT 30i & 30e CENTRAL HEATING BOILER Installation, User and Service Instructions AGA CERTIFICATION No. 7670 WARNING The installation of this product must be carried out only by authorised personnel to the requirements of Australian Standard AS 5601, local authority, gas, elec- tricity and any other relevant statutory regulation.
  • Page 3 USERS PRE-SERVICE CHECK LIST ........................ pag. BOILER REGISTRATION ..........................pag. COMMISSIONING BOILER CHECK LIST ......................pag. 9 SERVICE RECORDS ............................pag. 10 INSTALLERS INSTUCTIONS ........................... pag. 13 SIME CENTRAL HEATING BOILERS - WARRANTY defects caused by the manufacturer’s faulty materials This Warranty is granted to you by Hunt Heating ABN 50 354 796 935, in respect of your acquisition of a Sime Cen- and/or workmanship, in respect to parts and labour, for tral Heating Boiler within the Commonwealth of Australia.

  • Page 4: Users Instructions

    USERS INSTRUCTIONS WARNINGS – In case of fault and/or incorrect equipment operation, deactivate it, without making any repairs or taking any direct action. Apply only to qualified technical personnel. – Boiler installation and any other assistance and/or maintenance activity must be carried out by qualified personnel persuant to Standard CEI 64-8. Under no circumstances, the devices sealed by the manufacturer can be tampered with. – It is absolutely prohibited to block the intake grilles and the aeration opening of the room where the equipment is installed. – The manufacturer shall not be held liable for any damage caused by improper use of the appliance. – This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. LIGHTING AND OPERATION KEYS LOCK: if the device is not used, the keys will be locked 15 minutes after the last setting was made (PAR 5 by default) and the display light switches off. To set one of the operating modes, press any of the keys for more than two seconds (the display will indicate one to four segments progressively before unlocking the controls). BOILER IGNITION (fig. 1) Winter Summer The first ignition of the boiler must be (not applicable to this boiler version) carried out by qualified technical per- sonnel. Press the key of the controls to ac- Press the key...
  • Page 5 CONTROLS OPERATION This boiler is equipped with touch con- trols rather than press buttons. Use the keys to alter the value of any function, a beep indicates that the change was accepted. To change an operation etc on the boiler, place a finger in the recess for two seconds and then remove. The Domestic Hot Water (DHW) Con- trols are non operative on this boiler.
  • Page 6 ANOMALIES AND SOLUTIONS – AL 10 If it is necessary to repeat the sy- Call a qualified technical person- stem loading procedure, it is advi- nel. When there is a functioning anomaly, the display controls shows a red led. sable to contact qualified technical – AL 11 personnel to check the seal of the Call a qualified technical person-...
  • Page 7 USER’S PRE-SERVICE CHECK LIST I’m Cold! - The Heaters not Working. Beefore calling for Hunt Heating Boiler Service please check the following. General Has the system worked before? if it did why did it stop? Is the boiler set to SUMMER position? Check that the power, gas, valves or thermostat are turned ON. Boiler set to WINTER. Does it work? - If NO go to Q2 Power With power to the boiler. Are there indicator lights on or any error messages? If the indicator lights are on which ones? Check with boiler manual to understand what lights or error message mean and correct. Does it work? - If NO go to Q3 Is the gas isolation valve on? At the boiler, at the meter? Do other gas appliances work? Check the gas isolation valve is on at the boiler and at the meter. If OFF do not turn on unless safe to do so. Check why it was turned OFF. Do the other gas appliances work? Does it work? - If NO go to Q4 Room Thermostat Is the display very dim or not showing at all? Is the room thermostat calling for heat? Turn it off, turn on, does it click and show the correct symbol? If nothing happens – the batteries may need replacing, the room thermostat may be faulty. Bridging out the switch can be used to test this. Check voltage before removing cover. Does it work? - If NO go to Q5 Boiler Does the boiler start to work and then shut down? Fan, Pump, Ignition. Is there an usual noise coming from the boiler? Is there water running from the pressure relief valve? Try pulling the knob on the pressure relief valve and releasing it. If it is still faulty turn OFF IMMEDIA- TELY and call Hunt Heating or your service technician.

  • Page 8: Important Information

    BOILER REGISTRATION IMPORTANT INFORMATION Please read before Installation. Fill in and retain with the boiler for future use. LOG BOOK - Installation, Commissioning and Service 1. Installation Details Owner -name Installation Address -Street City State Installation Phone Number Contact and Phone Number Sime Product - Model FORMAT DGT Internal - 30i or External - 30e Serial Number refer to data plate Gas Type Natural Gas LPG Internal External ❏ ❏ ❏ ❏ Gas pressure AT GAS VALVE INLET TEST Central Heating.

  • Page 9: Commissioning Boiler Check List

    COMMISSIONING BOILER CHECK LIST A suggested method of commissioning the boiler, actual method can vary according to the boiler make type and the installation. The boiler must always be installed , and commissioned by an qualified gas technician. The installer certifies that this Boiler has been installed to the manufacturer’s instructions, has been filled, commissioned and is ready for use. No. Description ✔ when done Read carefully the instruction manuals supplied with this boiler. BEFORE INSTALLING THIS BOILER FLUSH OUT THE PIPES UNTIL CLEAN WATER IS ACHIEVED. Turn off all services to this boiler - water, gas and power. Install the boiler as shown in the instructions following and connect all services. Turn on water to fill system, check for leaks regularly and bleed air from all points. Bleed the air from all the pumps in the system, and rotate the impeller shaft Check that all radiators valves are open, remove the thermostatic valve heads, fully open all lockshield valves. Turn ON gas, bleed air out at the isolation valve union. Reseal and check for gas leaks. Turn gas OFF. Turn electricity on at the power point. At the boiler front panel set the temperature setting to the lowest setting, switch boiler to ON position. The “Power on” Indicator should light. Turn the boiler off at the front panel. Turn the room thermostat to the manual ON position set the temperature to a high level so that it do es not switch off during the commissioning phase. The thermostat will unusually click and shows an Indicator in the window. Switch the boiler ON at the boiler front panel control. Boiler should start fan, pump and ignite gas. If it fails first few times this may be just residual air In the gas line. A noisy water pump indicates there is air in the water pipes. Boiler lights and heats the water. Check gas flame is the correct colour and for gas and water leaks as the system heats up. Check inlet and outlet gas pressures. Check that heat is going to all radiators through the manual or thermostatic first and return via the lockshield valve. If not STOP fix NOW and any leaks. Allow the boiler to heat up to the set temperature and switch off. Re-adjust the boiler temperature to a mid temperature point. CAUTION, If this is connected to a floor heating system.

  • Page 10: Service Records

    SERVICE RECORDS Service – 2 – year 3 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 3 – year 5 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 4 – year 7 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed...
  • Page 11 Service – 5 – year 9 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 6 – year 11 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 7 – year 13 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note...

  • Page 13: Table Of Contents

    INSTALLER INSTRUCTIONS CONTENTS 6.1 DESCRIPTION OF THE BOILER ........................pag. 14 6.2 INSTALLATION ..............................pag. 21 6.3 CHARACTERISTICS ............................pag. 30 6.4 USE & MAINTENANCE ............................ pag. 34 6.5 FAULT FINDING .............................. pag. 38 6.6 SPARE PARTS - INTERNAL 30 I SYSTEM ....................... pag. 39 6.7 SPARE PARTS -EXTERNAL 30 E SYSTEM ...................... pag. 41...

  • Page 14: Description Of The Boiler

    6.1 DESCRIPTION OF THE BOILER 6.1.1 INTRODUCTION CE,2006/95/CEand92/42/CE. The can be The instructions given in this manual are fuelled by natural gas (G20) or LPG (G30- provided to ensure proper installation “FORMAT DGT” are the gas fuelled bur- G31). and operation of these boilers. This manual gives the instructions for: THESE BOILERS INSTALLED ner groups for heating, constructed to satisfy the needs of collective residen- Model “30i“ is an internally installed AUSTRALIA MUST CONFORM tial housing and modern plant. They are...

  • Page 15: Installation

    6.1.3 TECHNICAL FEATURES Models 30i - 30e SYSTEM Heat output Nominal (80-60°C) 29,4 (Natural Gas at 1,13 lPa) 29,4 (LPG at 2,75 kPa) Reduced 10,8 (Natural Gas at 1,13 lPa) 11,8 (LPG at 2,75 kPa) Heat input Nominal (80-60°C) MJ/h 123,0 (Natural Gas at 1,13 lPa) 123,0 (LPG at 2,75 kPa) Reduced MJ/h 45,1 (Natural Gas at 1,13 lPa) 49,1 (LPG at 2,75 kPa) Supply Voltage 240 (50 Hz) Adsorbed power consumption C.H. setting range °C 20/80 Water content boiler Maximum water head Maximum temperature °C...
  • Page 16 6.1.4 FUNCTIONAL DIAGRAM “30i - 30e SYSTEM” models 1 Fan 14 Connection plate 1 5 Gas isolation valve (optional) 2 Primary exchanger 3 C.H. sensor (SM1/SM2) 16 C.H. flow isolation valve (optional) 4 Combustion chamber 1 7 C.H. return isolation valve (optional) 5 Gas valve 7 Pump CONNECTIONS 8 3 BAR safety valve 9 Water pressure switch G Gas connection 1 0 By-pass M C.H. flow S Safety valve discharge 1 1 Drain vent...
  • Page 17 6.1.5 MAIN COMPONENTS “30i - 30e SYSTEM” models 6 Air pressure switch 1 Control panel 7 Fan 2 Pump 8 C.H. sensor (SM1/SM2) 3 Air relief valve 9 Primary exchanger 4 Burners 1 0 Ignition/detection electrode 5 Expansion vessel 1 1 Gas valve Fig. 7...
  • Page 18 6.2 INSTALLATION The boiler must be installed in a fixed In these conditions the boiler is protected density must be taken into account. location and only by authorised person- against frost down to an environmental nel in compliance with all instructions temperature of -5°C. The sections of the piping making up contained in this manual. the system must be such as to guaran- Furthermore, the installation must be ATTENTION: In the case of installation tee a supply of gas sufficient to cover...
  • Page 19 6.2.5 FLUES/CHIMNEYS FLUE 60/100 CO-AXIAL A chimney or flue for the evacuation of the combustion products into the atmos- phere must correspond to the requisites prescribed by the laws in force. IMPORTANT: In particular, the specific prescriptions of – Each additional 90° curve installed law relative to boilers with forced drau- reduces the available length by 1.0 ght (type C) must be respected. metres. – Each additional 45° curve installed reduces the available length by 0.50 6.2.6 INSTALLATION OF metres. COAXIAL DUCT – The insertion of the condensation collector (8) is obligatory for ver- tical stretches of more than 1.3 6.2.6.1 Accessories 60/100...
  • Page 20 The maximum flue legnth is determined of the air inlet and exhaust components Pa). For the individual head loss of the by the sum of the individual head losses and must not exceed 9.5 mm H2O (93.2 flue components, refer to Table 1. FLUE 80/125 CO-AXIAL IMPORTANT: –...
  • Page 21 6.2.7.1 Air/combustion diaphragm, segments must be removed, 6.2.7.2 Outlet systems products divider depending on the maximum head loss accepted in both ducts, as indicated in The diagrams in fig. 13 illustrate a num- fig. 12/a. The air/combustion products divider ber of examples of different types of cod. 8093020 (fig. 12) is supplied with a separate outlets.
  • Page 22 Air/combustion product divider code 8093000 90° elbow MF (n° 6) code 8077410 45° elbow MF (n° 6) code 8077411 (not shown) Outlet terminal code 8089501 Intake terminal code 8089500 Internal - external ring kit code 8091500 Extension L. 1000 (n° 6) code 8077309 Flashing by others Roof outlet terminal L. 1390 code 8091201 IMPORTANT: In type C 53 & C13 the outlet and inlet flues must not come out on opposite walls. max 0,5 m Fig. 13...
  • Page 23 NOTE The following information is an extract from AS 5601-2004. This information is subject to copyright of the AGA and Standards Australia and is sup- plied only as a reference. Every installer should have a copy and be familiar with this standard before installing this appliance. MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS, FAN-ASSISTED FLUE TERMINALS, ROOM-SEALED APPLIANCE TERMI- NALS OR THE TERMINALS OF OUTDOOR APPLIANCES.
  • Page 24 6.2.9.2 Remote control CR 63 message: Cr. can automatically regulate the tempera- ture value of the boiler output according connection (optionals) For installation and use of the remote to the external temperature. control, follow the instructions in the The boiler is designed for connection to a package. For installation, follow the instruction remote control unit CR 63 code 8092219 in the package. It is possible to make coupled to an optional expansion kit code corrections to the values read by the 6.2.9.3 External sensor connection...
  • Page 25 6.2.10 BOILER ELECTRICAL DIAGRAM “30 I - 30 E SYSTEM” models (24 VDC) EXP (24 VDC) SE (3,3 VDC) (24 VDC) S.AUX (3,3 VDC) M (17 VDC) SM1/SM2 PF (24 VDC) (3,3 VDC) S.AUX Auxiliary sensor Fuse (1.6 AT) EXP Expansion card remote control TRA Ignition transformer (optional) Pump NOTE: Connect TA to connections 5-6 after having...

  • Page 26: Characteristics

    6.3 CHARACTERISTICS 6.3.1 CONTROL PANEL 1 - DESCRIPTION OF DISPLAY ICONS 2 - DESCRIPTION OF CONTROLS SUMMER MODE ICON (Not applicable) OPERATING MODE/RESET By pressing the key in succession, pass to the summer and winter function (stand-by function if WINTER MODE ICON permane on the key more than two second). RESET is only available if a resettable anomaly is signalled D.H.W. MODE ICON (Not applicable) D.H.W.
  • Page 27 6.3.2 ACCESS TO INSTALLER’S PARAMETERS INSTALLER PARAMETERS FAST CONFIGURATION PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT To access the installer parameters, MEASUREMENT UNIT SETTING press simultaneously the keys of boiler 01 Combustion configuration -- = ND “--” panel and for 5 seconds. 1 ... 8 The red LED flashes and the display 02 Hydraulic configuration -- = ND “--”...
  • Page 28 6.3.3 EXTERNAL SENSOR If there is an external sensor, the hea- ting settings SET can be taken from the climatic curves according to the external temperature and, in any case, limited to with the range values described in point 3.2 (parameters PAR 13 and PAR 14). The climatic curve to be set can be selected from a value of 2,5 and 40 (at step 1). Increasing the steepness of the curves of fig. 18 will increase the output tem- perature as the external temperature decreases.
  • Page 29 6.3.8 WATER PRESSURE SWITCH The water pressure switch (C fig. 21) By-pass inserito By-pass on intervenes, blocking the boiler operation, By-pass escluso By-pass off if it detects that there is insufficient pres- sure in the boiler (< 0,6 bar). To restore burner functioning, to bring back the pressure of the boiler at values comprise between 1 - 1,2 bar. 6.3.9 HEAD AVAILABLE TO SYSTEM Residual head for the heating system is shown as a function of rate of flow in the graph in fig. 20.

  • Page 30: Use & Maintenance

    6.4.2 GAS CONVERSION This operation must be performed by authorised personnel using original Sime components. To convert from natural gas to LPG or vice versa, perform the following opera- tions (fig. 23): – Close the gas cock and isolate the boilers electrical supply.
  • Page 31 press until 1 Plastic tap 2 Minimum pressure adjusting nut 3 Maximum pressure adjusting appears. Confirm this value using or Exit the parameters section by pressing The table below gives the values to set when the supply gas is changed: BOILER MODELS PAR 1 Fig. 24 METHANE 30 i 30 e ly to facilitate boiler maintenance, as 6.4.4 MAINTENANCE LPG...
  • Page 32 6.4.4.2 Chimney sweep – LOW WATER PRESSURE ERROR – FLAME LOCKOUT function ALARM 02 (fig. 4/a) ALARM 06 (fig. 4/b) If the pressure detected by the water If the flame control has not detec- To check boiler combustion, press at the pressure valve is lower than 0.5 bar, ted the presence of the flame after a same time the installer’s key ( the boiler stops and the display shows...
  • Page 33 – AUXILIARY SENSOR ERROR splay will show anomaly “AL 12”. ALARM 10 Reset PAR 1 to de-activate the alarm or check the pressure switch/combu- (Ensure that PAR 2 is set correctly). stion product thermostat and relative connection. – MODULATOR ERROR ALARM 11 – HEATING PROBE POSITIONING ERROR SM1/SM2 The modulator is not connected.

  • Page 34: Fault Finding

    6.5 CENTRAL HEATING FAULT FINDING Start from cold set to WINTER position. Room thermostat calling for heat C.H. setpoint to maximum value. After 20 seconds Flue fault. Is there power Make Does Does Is there a spark from start of the Check air pressure at the external power the pump the fan at the ignition pump is AL 01...

  • Page 35: Spare Parts - Internal 30 I System

    6.6 SPARE PARTS - INTERNAL 30 I SYSTEM 8109290 SPARE PARTS INTERNAL 30 i SYSTEM Item Part number Description 6318350 Left hand side frame part 6318300 Right hand side frame part 6317610 Sealed chamber rear panel 6229838 Gasket for sealed chamber 5183724 Rectang.
  • Page 36 6229110 Smoke pressure switch bracket 6225707 Air pressure switch 6243833 Gas valve 2030228 Gasket Ø 17x24x2 6226884 Gas inlet pipe 6226958 Pipe conn. gas valve to burner 6317710 Sealed chamber front panel 5192208 Gasket for sealed chamber 6317851 Casing 6028620 Air diaphragm Ø...
  • Page 37 6.7 SPARE PARTS - EXTERNAL 30 E SYSTEM 8109291 SPARE PARTS EXTERNAL 30 e SYSTEM Item Part number Description 6318350 Left hand side frame part 6318300 Right hand side frame part 6317610 Sealed chamber rear panel 6229838 Gasket for sealed chamber 5183724 Rectang.
  • Page 38 6225707 Air pressure switch 6243833 Gas valve 2030228 Gasket Ø 17x24x2 6226884 Gas inlet pipe 6226958 Pipe conn. gas valve to burner 6317710 Sealed chamber front panel 5192208 Gasket for sealed chamber 6255891 Boiler casing 6028620 Air diaphragm Ø 81 6304791 Panel kit 6301440...
  • Page 40 HUNT HEATING HYDRONIC SYSTEMS ( AUSTRALIA) PTY LTD 11 Fiveways Boulevard, Keysborough, Victoria 3173 Telephone 1300 00 1800 Facsimile 9798 5133 www.huntheat.com.au...

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