Table of Contents
Advertisement
Quick Links
Operating manual for
DC power supply
EPS/HC 40030-60
in switch mode technology, air cooled
230V AC / 50-60cps
with PFC (Power Factor Control) for reduced phase current)
with integrated total counter
external control mode (external setpoints) selectable
DC output: 30V / 60A
continuously variable
in constant current and constant voltage regulation
Read this operating manual completely before installation.
Not following installation and operation procedures will void the
warranty. It also could result in serious injury or death.
FMK0008970_4083-ESK_30V60A_1~230VAC_PFC_Ah_Ext-Sollwerte_X4_neutral_e.doc
1/41
© Alle Rechte liegen bei m Hersteller. Jegliche Änderung nur mit ausdrücklicher Genehmigung des Autors
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for EPS EPS/HC 40030-60
Summary of Contents for EPS EPS/HC 40030-60
-
Page 1: Dc Power Supply
Operating manual for DC power supply EPS/HC 40030-60 in switch mode technology, air cooled 230V AC / 50-60cps with PFC (Power Factor Control) for reduced phase current) with integrated total counter external control mode (external setpoints) selectable DC output: 30V / 60A... -
Page 2: Table Of Contents
List of Contents: General security information ------------------------------------------------------------------- 5 Class-A device ---------------------------------------------------------------------------------------5 Security ------------------------------------------------------------------------------------------------5 Installation of the DC power supply modules ------------------------------------------------7 Operation conditions -------------------------------------------------------------------------------7 General description ------------------------------------------------------------------------------ 8 Switch mode technology --------------------------------------------------------------------------8 PFC technology--------------------------------------------------------------------------------------8 Intended purpose------------------------------------------------------------------------------------9 DC bus bars --------------------------------------------------------------------------------------- 10 Mains supply -------------------------------------------------------------------------------------- 11 Operation ------------------------------------------------------------------------------------------ 12 Main switch ----------------------------------------------------------------------------------------- 12... - Page 3 Password ------------------------------------------------------------------------------------------ 31 16.1 Setting------------------------------------------------------------------------------------------------ 31 Signals on terminal X4 ------------------------------------------------------------------------- 33 17.1 X4 connecting scheme--------------------------------------------------------------------------- 33 17.2 Extern ON ------------------------------------------------------------------------------------------- 33 17.3 Blocking (switching the DC output OFF) ---------------------------------------------------- 33 17.4 Constant current regulation (CC)-------------------------------------------------------------- 34 17.5 Constant voltage regulation (CV) ------------------------------------------------------------- 34 17.6 Readout values for current and voltage ----------------------------------------------------- 35 I-act.-Signal 0 …...
-
Page 4: General Security Information
General security information Class-A device This device is defined as a class-A-device. Warning: This device is provided to be used only in industrial environment! In other environments, a sufficient electromagnetic tolerance could not be assured without additional installation measures. Security This DC power supply was delivered after a thorough function- and safety-check. - Page 5 Security information The DC-power-supplies of the series EPS/HC 40030-60 can be operated as desktop or rack-mounting units. If they are not installed inside cabinets or other casings, make sure that they are protected...
-
Page 6: Installation Of The Dc Power Supply Modules
Installation of the DC power supply modules While mounting the module and the DC connectors, observe especially the following: Don‘t tighten screws with a lever, don’t bent any rails or panels. The units must be mounted in a horizontal way. If mounting the units near the plating tanks is necessary, one has to make sure that they are protected against chemical vapor and dust and dropping particles. -
Page 7: General Description
General description The DC-power supply t ype EPS/HC 40030-60 is a sophisticated switch m ode type rectifier, designed for the industry. It is designed to fit in a 19”- casing. The control of the output parameters is done by keys in the front panel of the unit (internal setpoints mode) or via external analog set signals (external setpoints mode). -
Page 8: Intended Purpose
Intended purpose Device for industrial application According to the norms DIN EN 61000-3-12 (VDE 0838-12):2012-06 EN 61000-3-12:2011 this device is only to be used for industrial applications. Offering and selling the device to the general public is not provided. All other use must be clarified with the technical support of the manufacturer. -
Page 9: Dc Bus Bars
DC bus bars The DC output bus bars are located in the rear panel of the device. Connect the DC output of the DC power supply to the load. Check for right polarity and proper contact. Look for the DIN VDE 0298-4 : 2013-06 admitted cable cross section and the correct polarity. -
Page 10: Mains Supply
Mains supply Supply voltage: 230V AC +/-10% 50-60Hz Phase current: see ”Technical data” Use the delivered mains cable. Mains cable specification: The mains cable must be selected corresponding to the following regulations: DIN VDE 0298-4 / 2013-06 Use equivalent regulations that are valid for the country the device is used in. -
Page 11: Operation
Operation Main switch The DC-power-supply must be switched on by using the main switch in the front panel (key ON / OFF, to the left hand side). The LED between the two buttons lights up if the unit is switched on. After connection to the main supply the following information appear on the display: - Checking Memory... -
Page 12: Lcd Display
LCD display In normal operating mode, the digital display shows the actual current and voltage parameters of the connected DC power supply. Below the current and voltage values, the parameters of the additional functions are shown. Depending on the operating state, the display can show special parameters and special functions. -
Page 13: Key Pad Functions
Key pad functions The key pads to the right hand side Key „ON“ 6.1.1 Switch the connected DC power supply on ON, if LED lights up Key „OFF“ 6.1.2 Switch the connected DC power supply OFF. OFF, if LED lights up Key „Enter“... -
Page 14: Second Key Pad Row
Second key pad row Up – Down keys: In internal-setpoints operating mode, the Up – Down keys are used to adjust the output voltage and current infinitely. Current and voltage settings: Key „increase voltage“ 6.2.1 Press key to increase the output voltage If LED lights up: constant voltage regulation mode Key „decrease voltage“... -
Page 15: Special Function Of The Up / Down Buttons
6.2.5 Special function of the UP / DOWN buttons If the current UP / down keys or the voltage UP / DOWN keys are pressed at once, there is a special behavior of the value setting. The set values are jumping in three steps: step 1 step 2 step 3... -
Page 16: Standard Functions: Current And Voltage Regulation
Standard functions: current and voltage regulation Setting of the output voltage and output current in standard operating mode (Manual mode) Up – Down keys The Up – Down keys are used to adjust the output voltage and current infinitely. Constant current regulation If a constant current is needed, follow these terms: First move the output voltage to the highest admitted level for your process by using the “Voltage Up”... -
Page 17: The Total Counter
The total counter General description The total counter allows the measurement of the actual current with switchable measuring ranges ampere hours, ampere minutes, ampere seconds, 1/10 000Ah and gram-silver, gram gold. The actual counter reading is shown down in the display (line: “Total c.“) Possible settings for the total counter The following counting ranges are available: = Ampere hours... -
Page 18: External Setpoints
External setpoints In “External mode”, the DC power supply is controlled via external setpoints (terminal X4, see wiring scheme). If “External setpoints” is activated the current and voltage Up / Down keys are deactivated. The switching is done via key F2. The display shows: Setpoints: extern In “External setpoints mode”, the control signals for current and voltage I-set and U-set are 0 …... -
Page 19: Quick Menu
10 Quick menu F1 key: Quick menu for the total counter (reset the actual count). F2 key: External setpoints By pressing any F key in standard operating mode the following display is shown: Press F1 to reset the actual count Press F1 to toggle between Manual and Auto mode By using the quick menu function you can set the parameters of the additional functions directly. -
Page 20: Setting In Main Menu
11 Setting in main menu 11.1 General description Open the main menu by pressing the ENTER key. The display shows: Select the desired menu point by pressing the corresponding key. (Press CLR-key to come back to the main menu screen.) If no optional features like Ah counter, Preset counter, Timer, Ramp or external control are released, the menu item “Settings”... -
Page 21: Settings
11.2 Settings The SETTINGS menu is the menu for the process settings: - Total counter - External setpoints Press the F1-key to come to this menu Select the remaining sub items of this menu point by pressing the corresponding keys (F2, F3, F4 and „decrease current“). „Additional Settings“... -
Page 22: Service
11.5 Service In this menu item, you find the manufacturer address, telephone- and facsimile Number. If service or maintenance is required, several default settings can be revised, after entering the access code. 11.5.1 Reset to default settings To reestablish the default settings of the unit the Code: 130 is to be entered here (press F1 key in the submenu “Service”, then set up the value to 130, by using the “Current up/down keys”). -
Page 23: Setup
11.6 Setup The settings in this menu point are only available for the manufacturer service team. General device parameters are set here. To enter this menu point a releasing code is requested. End of main menu. Press the CLR key once or several times to come back to the previous menu points and back to operating mode. -
Page 24: Set Values, Select Settings
12 Set values, select settings In the menu points described above you can set values or select functions. 12.1 Principle of settings Use the keys to select the line whose parameters you want to change. Example: Additional settings: Select line Set value Set the desired value or selection point by the Up / Down keys Confirm with ENTER. -
Page 25: Configuration Of The Total Counter
Configuration of the total counter If you are in normal operating mode (current and voltage display): Open the main menu by pressing the ENTER key. The display shows: Press the F1-key: The display shows: Press the F1-key: FMK0008970_4083-ESK_30V60A_1~230VAC_PFC_Ah_Ext-Sollwerte_X4_neutral_e.doc 26/41... - Page 26 The display shows: Select the line by voltage UP / DOWN keys. FMK0008970_4083-ESK_30V60A_1~230VAC_PFC_Ah_Ext-Sollwerte_X4_neutral_e.doc 27/41...
-
Page 27: Possible Settings Of The Total Counter
13.1 Possible settings of the total counter The following counting ranges (unit) are available: (Ampere hours) (Ampere minutes) (Ampere seconds) 0.0001Ah (1 ten-thousandth part of ampere hour) GramSil (Gram silver) GrGold I (Gram gold, univalent) GrGo III (Gram gold, trivalent) The setting is done by the keys. -
Page 28: Configuration Of The Perb
Configuration of the peRB No setting to be done by customer in this menu point! Configuration of the external setpoints If you are in normal operating mode (current and voltage display): Open the main menu by pressing the ENTER key. The display shows: Press the F1-key. - Page 29 The display shows: Press the F3-key. The display shows: Select via keys between “internal” or “external setpoints” Quick menu: The switching is done via key F2. Ext. switch: This setting must be set to “No”! FMK0008970_4083-ESK_30V60A_1~230VAC_PFC_Ah_Ext-Sollwerte_X4_neutral_e.doc 30/41...
-
Page 30: Password
16 Password The password menu is used to protect the settings areas (menu „Settings“ and menu „Additional settings“) If the password is set, the protected areas could just be opened if the password is entered. There are eight digits to be set. Disable password: set all digits to zero (0 0 0 0 0 0 0 0) 16.1 Setting If you are in normal operating mode (current and voltage display):... - Page 31 The display shows: For each digit, select the cipher 0 to 9 by using the keys Press ENTER to confirm each digit. Confirm password: Use the keys to change the line: Repeat the password setting here in this line. Confirm each digit with ENTER. Make sure the password is noted somewhere! Disable password: set all signs to zero (0 0 0 0 0 0 0 0) Press the CLR key once or several times to come back to the previous...
-
Page 32: Signals On Terminal X4
17 Signals on terminal X4 17.1 X4 connecting scheme 17.2 Extern ON To switch the DC power supply ON, use the Extern-ON function. It is wired to pin 10 (GND) and pin 12 (ON) of the X4-terminal. Attention: The unit is not disconnected from mains if the function is set to OFF! Use only potential free contacts! Consider:... -
Page 33: Constant Current Regulation (Cc)
17.4 Constant current regulation (CC) If a constant current is needed, follow these terms: First move the output voltage to the highest admitted level for your process using the voltage set signal U-set: Supply 10V DC to X4/6 (related to X4/3, GND). If possible, use the Uref. signal 10.2V DC at X4/5 to set the output voltage to maximum. -
Page 34: Readout Values For Current And Voltage
17.6 Readout values for current and voltage The read out values I-act. and U-act. are wired up to the terminal X4 pin 1 (I-act.) and pin 2 (U-act). The signals are 0 ... 10V for 0A ... I 0 ... 10V for 0V ... U The signals I-act. -
Page 35: Back Plane
Back plane 1 = Main supply 2 = Terminal X4 3 = DC output 4 = Cooling air inlet 5 = Fuses 18.1 Wiring scheme X4 FMK0008970_4083-ESK_30V60A_1~230VAC_PFC_Ah_Ext-Sollwerte_X4_neutral_e.doc 36/41... -
Page 36: Preventative Maintenance
19 Preventative maintenance This device is extensively maintenance-free. It is recommended to perform the following maintenance tasks at regular intervals: Clean the fan and the air duct Check up the fan on functionality and unusual noises Verify the quality and cleanliness of the cooling air Visual check of the casing (protecting grade still kept?) Visual check of all accessible electrical connections within the casing... -
Page 37: Technical Data
20 Technical data EPS/HC 40030-60 Device t ype: Function: DC power suppl y Mains voltage: 1~ 230V AC +/-10% 50-60Hz 9.5A / phase at nominal DC output and Phase current:: nominal supply voltage (PFC technology) Neutral: Advised cable cross section for... -
Page 38: Error And Function Messages
21 Error and function messages Function messages Description What to do? Warning thresh.: Exceeding of the preset warning threshold Check the tank contacts and the U/I Monitoring (only if U/I monitoring is activated) internal resistance of the tank. Preset current respectively voltage values are achieved? Alarm thresh.: Exceeding of the preset alarm threshold... -
Page 39: Warranty And Delivery Conditions
Error messages Description What to do? (in alphabetical order) Error: Voltage error Check the tank contacts and the Voltage tolerance (in BUS operation, if voltage regulation is internal resistance of the tank. active) Preset current respectively voltage values are achieved? Error: Current error Check the tank contacts and the...
Need help?
Do you have a question about the EPS/HC 40030-60 and is the answer not in the manual?
Questions and answers