Table of Contents
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25-Ton & 30-Ton
Vertical/Horizontal Log Splitters
MODEL #'s 107036 (25-Ton) & 107079 (30-Ton)
Operation Manual
This safety alert symbol identifies important safety messages in
!
this manual. Failure to follow this important safety information
may result in serious injury or death.
Part # 107171 Rev A
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Table of Contents
Related Manuals for Dirty hand 107036
Summary of Contents for Dirty hand 107036
- Page 1 25-Ton & 30-Ton Vertical/Horizontal Log Splitters MODEL #’s 107036 (25-Ton) & 107079 (30-Ton) Operation Manual This safety alert symbol identifies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death.
- Page 2 For Service or Questions Call 1-877-487-8275 720-287-5182 www.dirtyhandtools.com Dirty Hand Tools® is a brand of 1100 W 120th Ave., Suite 600 Westminster, CO 80234 • 720-287-5182...
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Page 3: Table Of Contents
Table of Contents Important Safety Information .............4 Intended Use ................4 Personal Protective Equipment ..........4 Safety Decals ................5 General Safety ................6 Preparation of the Log ...............6 Work Area ................. 6 Operation of the Log Splitter .............7 Repair and Maintenance Safety ..........8 Hydraulic Safety .................8 Fire Prevention ................9 Towing Safety ................10... -
Page 4: Important Safety Information
Important Safety Information WARNING WARNING: Read and understand the complete Operation Manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death. Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment. -
Page 5: Safety Decals
Important Safety Information SAFETY DECALS Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand Tools at 1-877-487-8275 for replacement decals. WARNING DANGER TO AVOID SERIOUS INJURY OR DEATH: READ... -
Page 6: General Safety
Important Safety Information DANGER GENERAL SAFETY Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death. Read the Operation Manual before operation. • Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment. -
Page 7: Operation Of The Log Splitter
Important Safety Information OPERATION OF THE LOG SPLITTER Operate the log splitter from within the operation zone as shown in the diagrams below. The operator has the safest and most efficient access to the control valve and the beam in these locations. DANGER Failure to operate the log splitter in this position can result in serious injury or death. -
Page 8: Repair And Maintenance Safety
Important Safety Information REPAIR AND MAINTENANCE WARNING • Do not operate the log splitter when it is in poor mechanical condition or in need of repair. Frequently check that all nuts, bolts, screws, hydraulic fittings and hose clamps are tight. •... -
Page 9: Fire Prevention
Important Safety Information FIRE PREVENTION CAUTION • Do not operate the log splitter near an open flame or spark. Hydraulic oil and gasoline are flammable and can explode. • Do not fill the gas tank while the engine is hot or running. Allow the engine to cool before refueling. -
Page 10: Towing Safety
Important Safety Information CAUTION TOWING SAFETY • Check all local and state regulations regarding towing, licensing, and lights before towing your log splitter. • Check before towing to make sure that the log splitter is correctly and securely attached to the towing vehicle and that the safety chains are secured to the hitch or bumper of the vehicle with enough slack to allow turning. -
Page 11: Unpacking & Assembly
Unpacking & Assembly List of tools needed for assembly: • Needle nose pliers • Scissors • Box Cutter or knife • (2) 17mm wrenches • (2) 19mm wrenches IMPORTANT: The hydraulic tank is pre-filled with AW46 hydraulic fluid and the engine is pre-filled with 10W30 engine oil at the factory. WARNING Two (2) people may be required for assembly 1. -
Page 12: Log Catcher Installation
Log Catcher Installation (30-Ton) NOTE: The 25-Ton Log Splitter does not come with a log catcher, which is available as an accessory. 1. Rotate Beam & Cylinder Assembly down from upright position and lock in place with the release pin. 2. -
Page 13: Operating Instructions
Operating Instructions DANGER WARNING: Read and understand the complete Operation Manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death. Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment. -
Page 14: Starting Instructions
Operating Instructions Step 2: After the hydraulic reservoir and the engine crankcase are filled with oil, start the engine. The hydraulic pump is self-priming. With the engine running, move the hydraulic valve lever toward the foot plate. This will cause the cylinder to extend and expel air. - Page 15 Operating Instructions CAUTION CAUTION: Turn Fuel Shut Off Valve to the “Off ” position before towing to avoid flooding the engine. NOTE: The engine‘s maximum speed is factory preset at 3600 RPM as the no load speed. The throttle should be set at the maximum speed for wood splitting to reach the horsepower required for the pump.
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Page 16: Towing
Operating Instructions NOTE: For operation in wooded areas, obtain a spark arrestor for the exhaust system. See the engine operating and maintenance manual and check with your authorized service center. See also Fire Prevention on page 9 of this manual. IMPORTANT: To extend the life of the hydraulic cylinder avoid bottoming out the wedge plate to the foot piece. -
Page 17: Assembly Overview
Beam & Cylinder Assembly (30-Ton) 100062 Wheel/Tire Assembly, 4.80 x 8 in. 100150 Beam Lock Bracket 100087 Beam Pivot Bracket 101391 Log Catcher Assembly (25-Ton)* 100173 Log Catcher Assembly (30-Ton) * Item not included with Model 107036 (25-Ton) **Item not shown... -
Page 18: Log Catcher Assembly
Log Catcher Assembly 100173 101391 Log Catcher Assembly Log Catcher Assembly For 25-Ton For 30-Ton Item # Part # Description Qty. Item # Part # Description Qty. 100157 Log Catcher Grate 100929 Log Catcher Grate 100934 Support Arm, Large Right 100154 Log Catcher Support Plate 100155 Log Catcher Mount, Lower 100933 Support, Right... -
Page 19: Tank & Wheel Assembly
Tank and Wheel Assembly Item # Part # Description Qty. 107164 Tank & Engine Assembly (25-Ton) 107165 Tank & Engine Assembly (30-Ton) 100062 Wheel/Tire Assembly, 4.80 x 8 in. 100142 Flat Washer, 3/4 in. 100140 Castle Nut, 3/4-16, Clear Zinc 100143 Cotter Pin, 1/8 in. -
Page 20: Tank & Tongue Assembly
Tank and Tongue Assembly Item # Part # Description 107164 Tank & Engine Assembly (25-Ton) 107165 Tank & Engine Assembly (30-Ton) 100065 Tongue & Stand Assembly 100200 Hex Bolt M12 x 1.75 x 1.10mm, G8.8 100181 Flat Washer, M12 100023 Lock Washer, M12 100022 Hex Nut, M12 x 1.75, G8.8... -
Page 21: Beam Bracket Assembly
Beam Bracket Assembly Item # Part # Description Qty. 107166 Beam & Cylinder Assembly (25-Ton) 107167 Beam & Cylinder Assembly (30-Ton) 100150 Beam Lock Bracket 100087 Beam Pivot Bracket 100021 Hex Bolt, M12 x 1.75 x 35mm, G8.8 100181 Flat Washer, M12 100023 Lock Washer, M12 100022... -
Page 22: Beam & Tank Assembly
Beam and Tank Assembly Item # Part # Description Qty. 100131 Hitch pin, 5/8 in. x 6 1/4 in. 100132 R-Clip, 1/8 in., Fits 1/2 in. to 3/4 in. -
Page 23: Hydraulic Line Assembly
Hydraulic Line Assembly Item # Part # Description Qty. 100136 Hydraulic Hose, 1/2 in. x 56 in. 100137 Hydraulic Hose, 1/2 in. x 38 in. -
Page 24: Tank & Engine Assembly
Tank and Engine Assembly Item # Part # Description Qty. 107168 Tank with Decals (25-Ton) 107169 Tank with Decals (30-Ton) 107170 Engine/Pump Assembly 100129 Hex Bolt, M8 x 1.25 x 45MM, G8.8 100130 Flat Washer, M8 100128 Hex Nut, Nylock, M8 x 1.25, G8.8 100105 Suction Filter 100111... -
Page 25: Pump & Engine Assembly
Pump and Engine Assembly Item # Part # Description Qty. 100121 Engine, Kohler SH265 100159 Bar, Key Stock, SQ 3/16 in. x 1-1/2 in. 100127 Lock Washer, M8 100486 Hex Bolt, 5/16 in.-24 x 1.25 in., Z5 100126 Hex Bolt, M8 x 1.25 x 30mm, G8.8 100128 Hex Nut, Nylock, M8 x 1.25, G8.8 107133 Pump, 2 Stage, 15 GPM 100397 Jaw Coupler Assembly, 1/2 in. -
Page 26: Beam Assembly
Beam Assembly Item # Part # Description Qty. 100832 Beam (25-Ton) 106804 Beam (30-Ton) 104156 Cylinder, 4.33 in., F 1/2 NPT (25-Ton) 104134 Cylinder, 4.72 in., F 1/2 NPT (30-Ton) 101259 Wedge, 7 in. (25-Ton) 100035 Wedge, 8 in. (30-Ton) 100030 Nipple, 1/2 NPT, 1/2 NPT 100034... -
Page 27: Tongue Assembly
Tongue Assembly Item # Part # Description Qty. 100050 Tongue 100061 Ball Coupler Assembly, 2 in. 100080 Tongue Stand 100084 Manual Canister 100085 Hex Bolt, M6 x 1.0 x 20mm, G8.8 100445 Fender Washer, M6 100070 Shim, OD 75mm, ID 64mm x 1mm 100069 Retaining Ring, External, 63mm Shaft 1 100066... -
Page 28: Log Splitter Replacement Parts
25/30 Ton Log Splitter Replacement Parts Hose, 56” Stripper Plate Stripper Plate 4-Way Wedge Cylinder Tube Log Catcher Cylinder, 4.33” Cylinder, 4.72” 100136 Left Right 100349 100028 100179 (30 Ton) 104156 104134 100206 100205 (filter to valve) 101392 (25 Ton) (optional) (30 Ton) (25 Ton) -
Page 29: Hardware Kit
Hardware Kit - Part #100163 Item # Part # Description Qty. 100166 Hardware Kit 100150 Beam Lock Assembly 100087 Beam Pivot Bracket Plate 100063 Hub Cap 100162 Hub Cap Tool 100143 Cotter Pin, 1/8 in. x 1-1/2 in. 100140 Castle Nut, 3/4 in.16 100142 Flat Washer, 3/4 in. -
Page 30: Log Splitter Accessories
Log Splitter Accessories 4-Way Wedge System The 4-Way Wedge System replaces the existing wedge on 25 & 30-Ton Log Splitters converting them to a four way splitter for fast quarter splitting of logs. System includes stripper plates, 2-way wedge and all hardware. - Page 31 Notes...
- Page 32 Record the information below for future reference. Model No. Serial No. Date of Purchase Place of Purchase For Service or Questions Dirty Hand Tools® is a brand of Call 1-877-487-8275 720-287-5182 1100 W 120th Ave., Suite 600 www.dirtyhandtools.com Westminster, CO 80234 • 720-287-5182...