Chattanooga hydrocollator User Manual

Chattanooga hydrocollator User Manual

Heating units

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Moving
Rehabilitation
Forward™
Hydrocollator
®
HEATING UNITS

User Manual

120 Volt Units
E-2
SS
E-1
M-4
M-2
SS-2
ISO 13485 CERTIFIED

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Lisa Conte
March 27, 2025

What year was the Hydrocollator Model 3102/3106, Serial 2230 manufactured?

Summary of Contents for Chattanooga hydrocollator

  • Page 1: User Manual

    Moving Rehabilitation Forward™ Hydrocollator ® HEATING UNITS User Manual 120 Volt Units SS-2 ISO 13485 CERTIFIED...
  • Page 3: Table Of Contents

    Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Hydrocollator ® is a registered trademark of DJO, LLC HotPac ™...
  • Page 4: Foreword

    Hydrocollator SS-2, M-2, M-4, SS, E-2 and E-1 Heating Units . In order to obtain maximum life and efficiency of the Hydrocollator Heating Units, please read this manual thoroughly and follow all instructions prior to operating the unit .
  • Page 5: Safety Precautions

    If the unit is to be left unattended for a period of time, unplug the unit, remove the packs, empty the water, and clean the tank . • Do not move the Hydrocollator Heating Unit while filled with heated water . Tipping over could result in burns to the user or others . •...
  • Page 6 . • The Hydrocollator Heating Unit should be placed on a smooth, level surface . The surface should support up to the Filled Weight (weight of heating unit filled with water) found in Technical Specifications pages 8-10 of this manual .
  • Page 7: Nomenclature

    NOMENCLATURE Hydrocollator ® Heating Units WHITE LAMP, when illuminated, indicates that main power is connected, the switch is on and unit is operating . RED LAMP (M-4 units), when illuminated, warns of an overheat/low water condition . Action is necessary to correct the condition .
  • Page 8 NOMENCLATURE Hydrocollator ® Heating Units Diagram 1 . Lid 9 . Thermostat Intensity Control 2 . Lid Hinge Nuts 10 . AC Mains Power Cord 3 . Drain 11 . IEC Connector 4 . Heating Element 12 . Junction Box (J-Box) Cover 5 .
  • Page 9: Nomenclature

    NOMENCLATURE Hydrocollator ® Heating Units Diagram (CONTINUED) 16 . Lid Hinge Rod 22 . Thermostat, Hydraulic 17 . Lid Knob/Handle 23 . Drain, Copper Tube 18 . Side Handle 24 . Fuses 19 . Caster, 3-inch (M-2, M-4, and SS-2 only) 25 .
  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS Hydrocollator ® Heating Units SS-2 Model Power Supply 110-120 V~ Rated Frequency 60 Hz Power Consumption 1000 W Tank Capacity 49 .32 Liters Filled Weight 140 lbs (85 kg) Temperature Range 160° F - 165° F (71° C - 74° C) Thermal Cut-out Temp 180°...
  • Page 11 TECHNICAL SPECIFICATIONS Hydrocollator ® Heating Units M-4 Model Power Supply 110-120 V~ Rated Frequency 60 Hz Power Consumption 1000 W Tank Capacity 135 .76 Liters Filled Weight 340 lbs (200 kg) Temperature Range 160° F - 165° F (71° C - 74° C) Thermal Cut-out Temp 180°...
  • Page 12 TECHNICAL SPECIFICATIONS Hydrocollator ® Heating Units E-2 Model Power Supply 110-120 V~ Rated Frequency 60 Hz Power Consumption 1000 W Tank Capacity 43 .23 Liters Filled Weight 125 lbs (60 kg) Temperature Range 160° F - 165° F (71° C - 74° C) Thermal Cut-Out Temp 180°...
  • Page 13: Setup

    . OPERATION The Hydrocollator Heating Unit is simple and easy to operate . The controls are located in the rear, near the bottom of the unit . The thermostat controls the temperature of the water . It is located near the bottom of the unit on the control panel .
  • Page 14: Troubleshooting

    TROUBLESHOOTING Hydrocollator ® Heating Units The following are solutions to minor performance problems . Only qualified personnel should service all other equipment problems . Problem Possible Cause Possible Solution Unit plugged in, Breaker for electric circuit off Turn breaker on...
  • Page 15: Replacement Parts

    REPLACEMENT PARTS Hydrocollator ® Heating Units Model M-2 – Standard Cat . No . – 2402C w/packs Key* Part Description Part No . 22297 Lid Hinge Rod Nuts (2 each) 21737 Element, Heating 120 Volt, 1000 Watt 10630 Hydraulic Thermostat**...
  • Page 16 REPLACEMENT PARTS Hydrocollator ® Heating Units Model SS-2 – Standard Cat . No . – 2302C w/packs Key* Part Description Part No . Lid SS-2 22219 Lid Hinge Rod Nuts (2 each) 21737 Element, Heating 120 Volt, 1000 Watt 10630...
  • Page 17 REPLACEMENT PARTS Hydrocollator ® Heating Units Model M-4 – Standard Cat . No . – 2502C w/packs Key* Part Description Part No . 22348 Lid Hinge Rod Nuts (2 required) 21737 Heating Element M-4, 120 Volt, 1500 Watt 22267 Hydraulic Thermostat**...
  • Page 18 REPLACEMENT PARTS Hydrocollator ® Heating Units Model SS – Standard Cat . No . – 2202C w/packs Key* Part Description Part No . 22219 Lid Hinge Rod Nuts (2 required) 21737 Element, Heating 120 Volt, 1000 Watt 10630 Hydraulic Thermostat**...
  • Page 19 REPLACEMENT PARTS Hydrocollator ® Heating Units Model E-2 – Standard Cat . No . – 2802C w/packs Key* Part Description Part No . 23457 Element, Heating 120 Volt, 1000 Watt 10630 Hydraulic Thermostat** 10631 Power Cord 72453 IEC Connector 89790...
  • Page 20 REPLACEMENT PARTS Hydrocollator ® Heating Units Model E-1 – Standard Cat . No . – 2102C w/packs Key* Part Description Part No . 21004 Lid Hinge Rod Nuts (2 required) 21737 Element, Heating 120 Volt, 1000 Watt 21007 Hydraulic Thermostat**...
  • Page 21: Maintenance

    • DJO, LLC does not recommend the Hydrocollator Heating Unit be moved while filled with heated water . Tipping over could result in a burn to the user or others . If the Hydrocollator Heating Unit must be moved while filled, exercise extreme caution! It is recommended to allow the water to cool below 120° F (49° C) before moving the unit .
  • Page 22: Maintenance

    . The Hydrocollator HotPac, under constant daily use, should have a useful life of at least one year . When the pack begins to wear out, the filler oozes and leaks through the fabric of the cloth and sections of the pack appear to be loose and empty and will not retain heat properly .
  • Page 23: Warranty

    WARRANTY Hydrocollator ® Heating Units DJO, LLC ("Company") warrants that the Hydrocollator Models SS-2, M-2, M-4, SS, E-2, and E-1 Heating Units ("Products") are free of defects in material and workmanship . This warranty shall remain in effect for one year (12 months) from the date of original consumer purchase . If these Products fail...
  • Page 25 ISO 13485 Certified DJO, LLC 1430 Decision St Vista, CA 92081 USA Phone: 1-800-592-7329 USA Phone: 1-423-870-2281 or 1-317-406-2250 Classified only with Fax: 1-317-406-2014 respect to Electrical Shock, chattgroup.com Fire and Mechanical Hazards © 2009 DJO, LLC E112166 UL60601-1 & 56317_E CSA C22.2 NO.

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