Buell S1 Lightning Workshop Manual page 269

10. See Figure 6-32. At mainshaft, install retaining ring (5)
and thrust washer (6). Install split bearing (7) in seat next
to thrust washer (6).
11. Install mainshaft 3rd gear (23) onto shaft over bearing
(7).
12. Install thrust washer (6) and retaining ring (5) next to
gear (23).
13. Install countershaft 3rd gear (10) onto shaft.
14. See Figure 6-33. Install retaining ring (5) and thrust
washer (6). Install split bearing (7) into seat next to thrust
washer (6).
15. Install countershaft 2nd gear (11) over bearing (7).
16. Install mainshaft 2nd gear (22) onto shaft.
17. Install countershaft 5th gear (12).
18. Expand retaining ring (5) and slide into groove next to
countershaft 5th gear (12).
19. See Figure 6-34. At outside of access door, position
retention collar (31) next to end of countershaft with bev-
eled side facing outward. Apply a few drops of LOCTITE
THREADLOCKER 242 (blue) to the threads of TORX
screw (32). Insert TORX screw (32) through retention
collar, and thread into end of shaft. Place transmission in
gear, and tighten TORX screw to 13-17 ft-lbs (18-23 Nm).
xlh0636
Figure 6-32.
xlh0637
Figure 6-33.
3557
31
Figure 6-34.
32
6-25