Related Manuals for Invacare orion metro
Summary of Contents for Invacare orion metro
-
Page 1: Service Manual
Orion METRO Orion , Orion en Scooter Service Manual DEALER: Keep this manual. The procedures in this manual MUST be performed by a qualified technician. - Page 2 All rights reserved. Republication, duplication or modification in whole or in part is prohibited without prior written permission from Invacare. Trademarks are identified by™ and ®. All trademarks are owned by or licensed to Invacare Corporation or its subsidiaries unless otherwise noted.
-
Page 3: Table Of Contents
Contents 1 General ......... 4 1.1 General information . -
Page 4: General
• Spare parts MUST match original Invacare parts. Only the side of INVACARE. use spare parts which have been approved by Invacare. • If you have any problems or questions contact Invacare •... -
Page 5: Safety
Invacare specialist CAUTION! dealers. Injury hazard if the vehicle starts moving – Invacare supplies all mobility devices with a unintentionally during repair work standard drive program ex-works. Invacare can – Switch the power supply off (ON/OFF key). -
Page 6: Hygiene
*Invacare uses detergent "Nücosept special" 1.5% in water ml/ml Disinfection tools • One way wipes (fleece) • Brushes to clean difficult to access areas Further information For more information see Invacare RAN procedure and Invacare Repair and Hygiene guidelines, or contact your Invacare Service department. 1608032-A... -
Page 7: Service
Service 4.2 Troubleshooting 4 Service 4.2.1 Operational faults 4.1 General safety information on installation Proceed as follows if you have any problems: work 1. First assess the possible cause of the problem using the Risk of damage to mobility device following table. -
Page 8: Error Codes And Diagnostic Codes
Ensure that the disengaging lever is in the engaged position. • There is a defect in the braking coil or in the cabling. Check the magnetic brake and cabling for open or short-circuited circuitry. Contact your Invacare provider. No neutral position Stops driving •... -
Page 9: Service Plan (1X Annually)
Service Thread Tightening torque in Thread Tightening torque in Nm ±10% Nm ±10% 10 Nm 80 Nm 25 Nm 120 Nm 49 Nm 180 Nm 4.4 Service plan (1x annually) Component Notes Check Remedy Seat Check welded Tighten screws, seams, fixings and replace parts if upholstery damaged... -
Page 10: Controls
Orion Component Notes Check Remedy Drive controls Check status display Evaluate flash code (flashing) Check fixing Tighten or replace fixing Check cable, Replace cable, connecting plug connecting plug Check drive lever Replace drive lever function Check power supply Replace cable, connecting plug or console Drive program... -
Page 11: Replacing Circuit Board
Service 1. Unplug battery connector. Remove screws A below operating console. Remove operating console as described in chapter 4.5.1 6. Remove operating console and fold upwards. Replacing operating console, page 10. 7. Remove screws C on drive lever B and remove drive 3. -
Page 12: Replacing Power Module
– Changes to the drive program may only be carried out by trained Invacare® specialist Remove screws A on potentiometer. providers. 10. Replace potentiometer. – Invacare® can only give a warranty for safe mobility device driving behavior - especially tipping stability - for unaltered standard drive programs. CAUTION! Risk of accident Accidental rolling can lead to accidents. -
Page 13: Setup Settings
Supporting wooden block • To adapt the drive program: programming software or hand programming device and electronic system installation manual, available from Invacare. 1. Secure mobility device against rolling away. 2. Place supporting wooden block under frames at battery holder height. DS90/DS120: 3. - Page 14 Orion Battery capacity A Status display >80% B Switching on/off curve control (reduction of speed when driving in a curve) <80% C Hazard lights <65% D Horn <50% E Left-hand direction indicator (switches itself off automatically after 30 seconds) <35% F Speed control dial <25% G Right-hand direction indicator (switches itself off...
- Page 15 Service 1. Turn key to switch mobility device off. E Head light indication F Left turn indication G Settings shown: ODO, TRIP, TEMP, TIME H Right turn indication I Battery status Press and hold keys. J Low speed selection indication 3.
- Page 16 Orion Press key to decrease value. Press key to increase value. Press key to decrease value. Press key to save and enter next page. Setting battery gauge This chapter applies for mobility devices with LCD display. Press key to save and leave setup settings. Setting battery gauge is mandatory when retrofitting Entering setup (LED Display) operating console.
-
Page 17: Shrouds
Service 4.7 Lighting unit 4.7.1 Replacing headlight • Phillips screwdriver Press key to change settings. 1. Remove seat. 2. Save settings by waiting for 10 seconds or pressing any 2. Remove shroud. other keys except keys above. 4.6 Shrouds 4.6.1 Removing shroud CAUTION! Risk of damage to shroud –... -
Page 18: Replacing Center Brake Light
Orion 1. Remove seat. 2. Remove shroud. Remove screws (3) on glass. 6. Remove glass. 7. Loosen screws (4) on orange-colored cap (5) and remove Disconnect battery cable A. cap. 8. Replace lightbulb. 3-wheel version 9. Install parts in reverse order. 10. -
Page 19: Replacing Rear Lights/Direction Indicators
Service 1. Remove seat. 2. Remove shroud. Disconnect plug (4). Disconnect battery cable A. Remove bolts (1) on rear shroud. 6. Lift the rear shroud upwards. Remove bolts (1) on rear shroud. 5. Lift rear shroud upwards. Remove screws (1) on brake light. 8. -
Page 20: Wheels
Orion Loosen wheel suspension screw (1). Remove glass (1). 6. Loosen screw (2). 10. Replace lightbulbs (2). 7. Replace wheel suspension. 11. Install parts in reverse order. 8. Install parts in reverse order. 12. Test function. Tighten screw (1) to 25 Nm. 4.8 Wheels 9. -
Page 21: Replacing Swing Arm
Service Loosen top bolt (1) on shock absorber. 4. Loosen bottom bolt (2) on shock absorber. 5. Replace shock absorber (2). 6. Use setting screw (3) to set spring hardness. 7. Install parts in reverse order. 8. Check function (trial run). 4.8.3 Replacing swing arm Loosen and remove lower bolt B on rear shock absorber on left and right side of the mobility device. -
Page 22: Replacing Steering Column
Orion Replacing steering column Loosen axle bolts (1) simultaneously on both sides. Remove drive lever screws C. 2. Remove drive lever B. 3. Loosen and remove screws A on operating console. Pull front axle slowly out. 4. Remove operating console. 7. -
Page 23: Replacing Fork 3-Wheel
Service 7. Loosen fork bolt (2). 8. Loosen knurled screw (3). 9. Replace fork. 10. Install parts in reverse order. 11. Apply brake and tighten axle bolts at same time. 12. Test functions (trial run). 4.8.7 Replacing front wheel suspension 4–wheel CAUTION! Risk of accident Accidental rolling can lead to accidents. -
Page 24: Repairing Tire Punctures
When reinstalling, tighten locknut to 30 Nm. Problems when removing wheel? – It may be necessary to use a special tool. Ask your Invacare provider to help you. Repairing flat tire • Inner tube repair set or a new inner tube •... -
Page 25: Brakes
Service 14. Apply handbrake and hold it there to center brake. 4. Pull front axle slowly out. 15. Tighten wheel locknut with handbrake applied. 5. Replace brake lining or complete brake. 6. Reassemble wheel and brake. CAUTION! 7. Push axle through. Risk of injury from wheels coming loose 8. -
Page 26: Replacing Steering Link/Coupling Rod
Orion Replacing steering link/coupling rod Slacken brake cable using setting screw A. 2. Disconnect brake cable at wheel B. Remove circlip (1) on steering link (2). 3. Disconnect brake cable at brake lever on steering 2. Replace steering link. column. 3. -
Page 27: Drive Components
Service Replacing sensors (5) without mounting Disconnect battery cable A. 1. Loosen screws (2). 2. Replace sensor. Replacing sensors (5) with mounting 1. Loosen fork bolt (1). 2. Replace sensors (5) with mounting. Replacing regulating unit (4) 1. Loosen screws. 2. - Page 28 Orion • 10 mm wrench • 17 mm wrench • 17 mm socket wrench • 10 mm socket wrench • Oblique pliers • Rubber hammer • Phillips screwdriver • Supporting wooden block • 5 mm Allen key • Thread locking adhesive (for example Locktite 243) 1.
-
Page 29: Replacing Carbon Brushes
Service Replacing drive motor Installation 1. Install parts in reverse order. CAUTION! Reduced function when clutch is mounted incorrectly Loosen three Allen screws A. – Make sure to mount clutch A with 2. Lift motor out of holder and take it out of the frames inscription “M”... -
Page 30: Seat System
Orion 3. Disengage motor A by setting the engaging lever to CAUTION! “Push“. Risk of tipping 4. Loosen and remove all four plastic caps B. OrionPRO 3–wheel could tip over when driving Note the fixing position and location of the uphill when incorrect seat support tube/seat carbon brushes. -
Page 31: Replacing Seat Support Tube
– Always install seat support tube medium or The installation instructions for additional accessories short when retrofitting. are available at your Invacare® provider or directly from Invacare®. 1. Remove seat. 2. Remove shroud. See “Removing shroud”. Remove securing bolt, nut and washers of seat support tube. - Page 32 Invacare representatives/distributors Australia: Canada: Ireland: New Zealand: Invacare Australia PTY. Ltd. Invacare Canada LP Invacare Ireland Ltd, Invacare New Zealand Ltd 1 Lenton Place, North Rocks NSW 570 Matheson Blvd E. Unit 8 Unit 5 Seatown Business Campus 4 Westfield Place, Mt Wellington 1060...
Need help?
Do you have a question about the orion metro and is the answer not in the manual?
Questions and answers
What is the wheel spacing of an Invacare Orion Metro( so I know it will fit a ramp)
The wheel spacing (drive unit width) of the Invacare Orion Metro is 660 mm.
This answer is automatically generated