Table of Contents
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TP03
HYDRAULIC
TRASH PUMP
WARNING
WARNING
To avoid serious injury or death
S
, O
M
AFETY
PERATION AND
AINTENANCE
USER'S MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
© 2006 The Stanley Works
503-659-5660
OPS/MAINT USA
FAX 503-652-1780
Printed in U.S.A.
www.stanley-hydraulic-tools.com
58555 4/2006 ver 3
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Summary of Contents for Stanley TP03
- Page 1 To avoid serious injury or death AFETY PERATION AND AINTENANCE USER’S MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267-5698 © 2006 The Stanley Works 503-659-5660 OPS/MAINT USA FAX 503-652-1780 Printed in U.S.A. www.stanley-hydraulic-tools.com 58555 4/2006 ver 3...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certifi ed dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Certificate Of Conformity
2001 Self EN ISO 3744 2001 Self Machinery Directive 98/37/EC 1998 Self Special Provisions: None Spezielle Bestimmungen: Dispositions particulières: Provisiones especiales: Disposizioni speciali: Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data 2001 Signature/Unterschrift/Signature/Firma/Firma Position/Position/Fonction/Puesto/Posizione Engineering Manager... -
Page 5: Safety Symbols
SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 6: Safety Precautions
If so, place the added precautions in the space provided in this manual. The models TP03 Hydraulic Trash Pump will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and under- stand this manual and any stickers and tags attached to the tool and hoses before operation. - Page 7 • Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity. • Always keep critical tool markings, such as labels and warning stickers legible. • Always replace parts with replacement parts recommended by Stanley Hydraulic Tools. • Check fastener tightness often and before each use daily.
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Page 8: Tool Stickers & Tags
TOOL STICKERS & TAGS Stanley Hydraulic tools Division of the Stanley Works 3810 SE Naef Road 28322 Milwaukie, OR 97267 CE Decal (CE Only) 05152 Stanley Logo Decal 28788 Manual Decal (CE Only) 03786 GPM Decal 1.300 30 LPM @ 138 B AR... -
Page 9: Hydraulic Hose Requirements
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydrau- lic Tools. DO NOT REMOVE THESE TAGS. -
Page 10: Htma Requirements
HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM REQUIREMENTS TYPE 1 TYPE II TYPE III TYPE RR FLOW RATE 4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm (15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm) TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi (at the power supply outlet) -
Page 11: Operation
2. Make certain that the power source is equipped with hose. For high-pressure water pumping, use a Stanley a relief valve set to open at 2150-2250 psi/150-155 bar SM20 or SM50 and nozzle. The TP03 is designed for high maximum. GPM water fl ow at low water pressure (head). -
Page 12: Cold Weather Operation
OPERATION 5. When pumping is complete, set the hy draulic control valve to the “OFF” posi tion. Lift the trash pump from the work area using the rope or cable to avoid damage to the hoses or couplers. IMPORTANT Observe the following for trash pump protection and care. -
Page 13: Equipment Protection & Care
fl ow. This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. -
Page 14: Troubleshooting
TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the correct hydraulic fl ow and pressure as listed in the table. Use a fl owmeter know to be accurate. check the fl ow with the hydraulic fl... -
Page 15: Specifications
SPECIFICATIONS Capacity ..............................450 gpm/1688 lpm Weight ................................31 lbs/14 kg Height (over handle) ............................16.5 in./42 cm Length ................................14 in./35.5 cm Width .................................. 16 in./41 cm Pressure ............................. 1500-2000 psi/105-140 bar Flow Range ............................. 7-9 gpm/26-34 lpm Maximum Flow ..............................9 gpm/34 lpm Porting ................................1/2 in. -
Page 16: Tp03 Parts Illustration
TP03 PARTS ILLUSTRATION MODEL/SN INFO... -
Page 17: Tp03 Parts List
TP03 PARTS LIST Item Part No. Description 07210 Wing Nut 07208 Eye Bolt 371503 07207 Handle ---- No Item 06264 Adapter Fitting 24381 Motor 04353 03786 GPM Decal 28322 CE Decal (CE Only) 07202 Motor Adapter Plate 21978 Capscrew 07200... -
Page 18: Warranty
fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. - Page 19 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www.stanley-hydraulic-tools.com...
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