Engine Lower Disassembly/Inspection - Polaris SPORTSMAN 600 2003 Service Manual

Torque the bolts to 8.50--9.50 ft. lbs. (12--13 Nm).
Stator Housing Bolt Torque:
8.50-9.50 ft. lbs. (12-13 Nm)
ENGINE LOWER
DISASSEMBLY/INSPECTION
1. Remove the stator cover (A) and water pump
cover (B).
A
2. Remove the nylok nut (C), washer (D), and water
pump impeller (E). Remove part of the water
pump seal behind the impeller.
3.36
3. Remove flywheel nut and washer.
4. Install Flywheel Puller (PN 2871043) and remove
flywheel (F). CAUTION: Do not thread the puller
bolts into the flywheel more than 1/4² or stator
coils may be damaged.
2871043
5. Remove the starter bendix (G), wire holddown
plate (H), and the woodruff key (I) from the
crankshaft.
removed at this point.
B
G
ENGINE ENGINE
E
D
C
F
The stator does not have to be
I
H