Polaris SPORTSMAN 600 2003 Service Manual page 106

P
Water Pump Impeller Nut Torque:
9- -11 ft. lbs. (12-15 Nm)
38. Install water pump cover (R) with new O-ring seal.
Apply Loctitet 271 (PN 2871954) to the bolts.
Torque bolts to 8.5-9.5 ft. lbs. (12-13 Nm).
Water Pump Housing Bolt Torque:
8.5-9.5 ft. lbs. (12-13 Nm)
39. Sparingly apply Starter Drive Grease (PN
2871423) to the starter drive. Install the starter
bendix.
NOTE: There are thrust washers on both sides of
starter drive.
3.54
Q
R
40. Install stator assembly (S) and bolts.
Loctitet 242 (PN 2871949) to the bolts. Torque
bolts to 9-10 ft. lbs. (12-14 Nm).
41. Install the the wire hold down bracket (T). Install
two new wire hold down bolts. New bolts contain
patch--lock, so Loctitet is not needed on the new
bolts. Torque bolts to 9-10 ft. lbs. (12-14 Nm).
Coat the stator wire grommet (U) with Nyogelt
Grease (PN 2871329).
NOTE: Be sure the stator wires are routed properly
under the wire hold down bracket.
Replace 2 bolts with new bolts
T
Stator Assembly Bolt Torque:
9-10 ft. lbs. (12-14 Nm)
42. Install the flywheel, washer, nut, and key. Apply
Loctitet 242 (PN 2871949) to the nut threads.
Torque flywheel nut to 80-100 ft. lbs. (109-136
ENGINE ENGINE
Apply
S
U