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Vega VEGASWING 66 Operating Instructions Manual

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Operating Instructions
Vibrating level switch for liquids under
extreme process temperatures and
pressures
VEGASWING 66
Relay
Document ID: 43756

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Summary of Contents for Vega VEGASWING 66

  • Page 1 Operating Instructions Vibrating level switch for liquids under extreme process temperatures and pressures VEGASWING 66 Relay Document ID: 43756...

  • Page 2: Table Of Contents

    Exchanging the electronics .................... 25 How to proceed if a repair is necessary ................26 Dismount Dismounting steps......................27 Disposal ......................... 27 Supplement Technical data ........................ 28 Dimensions ........................34 Industrial property rights ....................37 Trademark ........................37 VEGASWING 66 • Relay...

  • Page 3: Vegaswing 66 • Relay

    Contents Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions manual. Editing status: 2017-01-16 VEGASWING 66 • Relay...

  • Page 4: About This Document

    → Action This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. VEGASWING 66 • Relay...

  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. Appropriate use The VEGASWING 66 is a sensor for point level detection. You can find detailed information about the area of application in chapter "Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions.

  • Page 6: Safety Label On The Instrument

    That is why we have introduced an environment management system with the goal of continuously improving company environmental pro- tection. The environment management system is certified according to DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGASWING 66 • Relay...

  • Page 7: Product Description

    Constituent parts The VEGASWING 66 consists of the components: • Housing lid • Housing with electronics • Process fitting with tuning fork Fig. 1: VEGASWING 66 - compact version with plastic housing Housing lid Housing with electronics Temperature adapter 4 Process fitting VEGASWING 66 • Relay...
  • Page 8 3 Product description Fig. 2: VEGASWING 66 with plastic housing and tube extension Housing lid Housing with electronics Temperature adapter 4 Process fitting Tube extension Type label The type label contains the most important data for identification and use of the instrument: • Article number • Serial number • Technical data •...

  • Page 9: Principle Of Operation

    Principle of operation Application area VEGASWING 66 is a point level sensor with tuning fork for point level detection. It is designed for industrial use in all areas of process technology and can be used in liquids.

  • Page 10: Storage And Transport

    DIN 2501, EN 1092-1, BS 10, ASME B 16.5, JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS". Electronics module The electronics module SW E60 is a replacement part for level switch- es VEGASWING 66. VEGASWING 66 • Relay...
  • Page 11 For connecting the sensors with a separator to voltage supply or sig- nal processing, the sensors are also available with plug connectors. The following plug connectors are available: • M12 x 1 • ISO 4400 • Harting HAN 7D • Harting HAN 8D • Amphenol-Tuchel VEGASWING 66 • Relay...

  • Page 12: Mounting

    You can find the specifications in chapter "Technical data" and on the nameplate. Switching point In general, VEGASWING 66 can be installed in any position. The instrument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point.
  • Page 13 (e.g. through cleaning processes) or on cooled or heated vessels. VEGASWING 66 • Relay...

  • Page 14: Mounting Instructions

    Mounting instructions Welded socket The thread and the seal on the threaded version of VEGASWING 66 correspond to DIN 3852 part 2, screwed plug Form A. Use screw-in openings or screw-in sleeves according to DIN 3852 part 2.
  • Page 15 (1.16 in). To mount the sensor, proceed as follows: 1. Screw the VEGASWING 66 into the mounting boss up to the stop. You can determine the later position already before welding. 2. Mark the position of the VEGASWING 66 on the mounting boss.
  • Page 16 VEGASWING 66 at a position in the vessel where no disturbances, e.g. from filling openings, agitators, etc., can occur. This applies particularly to instrument types with long extension tube. Fig. 9: Inflowing medium Product flow To make sure the tuning fork of VEGASWING 66 generates as little resistance as possible to product flow, mount the sensor so that the surfaces are parallel to the product movement. Due to the effects of agitators, equipment vibration or similar, the Agitators level switch can be subjected to strong lateral forces.
  • Page 17 See "Technical data". Caution: If it is determined (e.g. via an error message from VEGASWING 66) that medium has already penetrated into the vibrating element, the instrument must be exchanged immediately.

  • Page 18: Connecting To Power Supply

    10 … 14 mm (0.40 … 0.55 in) Use a cable gland fitting the cable diameter. In hazardous areas, use only approved cable connections for VEGASWING 66. Take note of the corresponding installation regulations for Ex applica- Connection cable tions. for Ex applications Cover all housing openings conforming to standard according to EN 60079-1. VEGASWING 66 • Relay...

  • Page 19: Connection Procedure

    Housing overview Fig. 11: Material versions, single chamber housing Plastic (not with Ex d) Aluminium Stainless steel, precision casting Stainless steel, electropolished (not with Ex d) Filter element for pressure compensation (not with Ex d) VEGASWING 66 • Relay...
  • Page 20 DIL switch for sensitivity adjustment Ground terminal Connection terminals Wiring plan We recommend connecting VEGASWING 66 according to the closed- circuit principle, i.e. the switching circuit is open when there is a level signal, line break or fault (safe state). Information: The relays (2 x SPDT) are always shown in non-operative condition.

  • Page 21: Setup

    • DIL switch for sensitivity adjustment (5) Note: Always immerse the tuning fork of VEGASWING 66 in a liquid to test its function. Do not test the function of VEGASWING 66 with your hand. This can damage the sensor. Adjustment elements Fig.

  • Page 22: Function Table

    This can cause erroneous switchings. Function table The following table provides an overview of the switching conditions depending on the set mode and the level. VEGASWING 66 • Relay...
  • Page 23 Dry run protec- tion (6) (7) Relay energized Mode min. Dry run protec- tion (6) (7) Relay deener- gized Failure of the supply voltage (max./min. mode) (6) (7) Relay deener- gized Fault (6) (7) Relay deener- gized VEGASWING 66 • Relay...

  • Page 24: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is manned 7 days a week round-the-clock. Since we offer this service worldwide, the support is only available in the English language. The service is free, only standard call charges are incurred.

  • Page 25: Exchanging The Electronics

    7 Maintenance and fault rectification Checking the switching signal Error Reason Removal VEGASWING 66 signals "covered" Operating voltage too low Check operating voltage without being submerged (overflow Electronics defective Press the mode switch. If the instru- protection) ment then changes the mode, the VEGASWING 66 signals "uncov- vibrating element may be covered ered"...

  • Page 26: How To Proceed If A Repair Is Necessary

    Clean the instrument and pack it damage-proof • Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGASWING 66 • Relay...

  • Page 27: Dismount

    WEEE directive. Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGASWING 66 • Relay...

  • Page 28: Supplement

    Ʋ Supporting material 316L Ʋ Material Ceramic Al (99.5 %) Or gas-tight leadthrough. VEGASWING 66 • Relay...
  • Page 29 If inductive loads or stronger currents are switched through, the gold plating on the relay contact surface will be permanently damaged. The contact is then no longer suitable for switching low-level signal circuits. Depending on the mounting boss of the vessel. VEGASWING 66 • Relay...
  • Page 30 -10 (-0.39") (0,014) (0,022) (0,029) (0,036) (0,043) (0,051) (0,058) (0,065) (0,072) (0,079) (0,087) Fig. 43: Influence of the product density on the switching point Shifting of the switching point in mm (in) Product density in g/cm³ (lb/in³) Switch position ≥ 0.47 g/cm³ (0.017 lb/in³) Switch position ≥ 0.7 g/cm³ (0.025 lb/in³) Switching point at reference conditions (notch) Tuning fork VEGASWING 66 • Relay...
  • Page 31 -1 … 100 bar/-100 … 10000 kPa (-14.5 … 1450 psig) (1450 psig) The process pressure is dependent on the process fit- ting, e.g. flange (see the following diagrams) Ʋ Instrument version up to 160 bar -1 … 160 bar/-100 … 16000 kPa (-14.5 … 2320 psig) (2320 psig) The process pressure is dependent on the process fit- ting, e.g. flange (see the following diagrams) VEGASWING 66 • Relay...
  • Page 32 Fig. 46: Process temperature - Process pressure - Version up to 160 bar (2321 psig) Process pressure in bar (psig) Process temperature in °C (°F) Process temperature (thread or flange temperature) Ʋ VEGASWING 66 of 316L/Alloy C22 -196 … +450 °C (-321 … +842 °F) (2.4602)/Inconel 718 (2.4668) 70 °C (158 °F) 50 °C...
  • Page 33 Operating voltage 20 … 253 V AC, 50/60 Hz, 20 … 72 V DC Power consumption max. 3 VA (AC), 1 W (DC) Electrical protective measures Protection rating IP 66/IP 67 (NEMA Type 4X) Overvoltage category Protection class Approvals Instruments with approvals can have different technical specifications depending on the version. Max. permissible process pressure: 25 bar (363 psig) VEGASWING 66 • Relay...

  • Page 34: Dimensions

    For that reason the associated approval documents of these instruments have to be carefully noted. They are part of the delivery or can be downloaded under www.vega.com, "VEGA Tools" and "Instrument search" as well as in the general download area.
  • Page 35 9 Supplement VEGASWING 66, compact version ø 33,7 mm (1.33") DN50 PN40 G 1, 1 NPT ø 28,5 mm ø 28,5 mm (1.12") (1.12") Fig. 49: VEGASWING 66, compact version Sealing surface VEGASWING 66 • Relay...
  • Page 36 (1.33") DN50 PN40 G 1, 1 NPT ø 21,3 mm (0.84") ø 28,5 mm ø 28,5 mm (1.12") (1.12") Fig. 50: VEGASWING 66, tube version Sensor length - see Technical data - General data Sealing surface VEGASWING 66 • Relay...

  • Page 37: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 38 Notes VEGASWING 66 • Relay...
  • Page 39 Notes VEGASWING 66 • Relay...
  • Page 40 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2017 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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