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Xerox Phaser 3600 Instruction

Toner cartridge remanufacturing
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XEROX
PHASER 3600
®
TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS
XEROX
PHASER 3600 TONER CARTRIDGE
®
www.uninetimaging.com
© 2012 UniNet Imaging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.
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  Summary of Contents for Xerox Phaser 3600

  • Page 1 PHASER 3600 ® TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS XEROX PHASER 3600 TONER CARTRIDGE ® www.uninetimaging.com © 2012 UniNet Imaging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.
  • Page 2 It is very important that the shipping lock be installed when shipping, and it is also a good idea to store your cores with the lock in place. As with all Xerox cartridges these days, there is a chip that must be replaced each cycle.
  • Page 3: Required Tools

    XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS REQUIRED TOOLS 1. Toner approved vacuum 2. A small common screwdriver 3. Phillips head screwdriver (#1) 4. Needle nose pliers 5. Spring hook REQUIRED SUPPLIES 1. Replacement toner for use in Xerox 3600 2.
  • Page 4 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 3. Remove the same from the left side. Remove the drum cover. 4. Remove the two screws on the left end cap. www.uninetimaging.com © 2012 UniNet Imaging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.
  • Page 5 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 5. Remove the two black screws from the right side end cap. Do not remove the silver screw. 6. Remove the two screws on the metal plate. Remove the plate and gear.
  • Page 6 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 7. Using a spring hook remove the two springs from the back of the toner hopper. One on the left and one on the right side, about one inch from the back edge.
  • Page 7 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 9. Slide the metal rod located above the developer roller away 10. Remove the toner hopper from the frame. from the remaining end cap to free it from the end caps. 11. On the waste hopper, remove the gold colored screw from 12.
  • Page 8 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 13. On the waste section, remove the drum axle by pulling it 14. Remove the drum. out from the small straight gear side. Note the conductive grease on the large helical gear side of the axle.
  • Page 9 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 17. Remove the two screws on the wiper blade. 18. Install the new wiper blade and two screws. Remove the blade. Clean out all the waste toner. 19. Slide the holders off the PCR assembly and clean the PCR 20.
  • Page 10 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 21. Install the drum and drum axle (large gear to the non-gear side of the PCR). Slide the drum axle through the large gear side. Keep the conductive grease to the large gear side.
  • Page 11 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 24. Remove the fill plug and dump out all remaining toner from 25. Remove the screw from the gear holder. the hopper. Vacuum clean. Remove the holder. 26. Remove the remaining four gears and the bearing.
  • Page 12 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 27. Remove the bottom metal plate. Carefully pry it off the locking tabs located one on each side, and one in the middle of the hopper. 28. Remove the white plastic end cap.
  • Page 13 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 30. Remove the bearing. 31. Remove the screw and the white plastic alignment plate. Note: this bearing can be hard to remove! Carefully pry it off. 32 Remove the developer roller. 33. Remove the two screws and the doctor blade.
  • Page 14 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 34. Remove the center screw from the toner hopper. The top half of the developer roller assembly will now come free. 35. Clean out any remaining toner from both halves of the 36.
  • Page 15 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 37. Slide the seal tab out the slot of the top cover. Set the three plastic tabs into their slots and rotate the top cover down into place. Install the screw. Make sure the cover locks into place! Check the seam on the end of the hopper to be sure.
  • Page 16 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 40. Install the white plastic alignment plate and the screw, on 41. Install the white plastic alignment plate on the gear side. the fill plug side. 42. Install the bearing onto the developer roller shaft of the fill 43.
  • Page 17 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 44. Install the bearing onto the developer roller shaft (gear 45. Install the four white gears as shown. side of the hopper). 46. Install the gear holder and screw. 47. Install the large black gear and the small white drive gear.
  • Page 18 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 48. Install the bottom metal plate. Insert the three tabs first 49. Fill the hopper with 3600 toner (330g for the 12k and and rotate into place. Make sure all three locks snap into place 165g for the 6k).
  • Page 19 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 52. Make sure the small round black plastic rod is in place. 53. Install the hopper spring onto the end cap. Install the small drive gear (this was the gear that came loose when the end cap was removed).
  • Page 20 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 56. Rotate the remaining end cap and partially install on the 57. Install the spring from the end cap to the hopper. frame so that the rear tab locks into place. 58. Pull the seal tab through the end cap seal slot.
  • Page 21 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 60. Install the drive gear, metal plate and two screws. Make sure the tabs on the back of the black drive gear fit into the slots in the white drive gear. 61. Install the two screws into the left side end cap.
  • Page 22 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS 63. Install the drum cover arms. Place the arm into place and 64. Install the shipping lock. rotate the tail of the springs so they fit into their respective slots. 65. Remove the screw and cover for the chip.
  • Page 23 XEROX PHASER 3600 • TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS REPETITIVE DEFECT CHART PCR: 38 mm Developer roller: 50 mm Supply roller: 42 mm Transfer roller 56 mm OPC drum: 94 mm Upper fuser roller: 126 mm (mark on the front of the page)