Related Manuals for Pfaff 3307-1 SERIES
Summary of Contents for Pfaff 3307-1 SERIES
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Page 1: Instruction Manual
3307 -1/.. 3307 -4/.. Instruction manual 3307 -5/.. This instruction manual applies to machines from software version onwards # 2679260 296-12-18 808/002 Betriebsanleitung engl. 09.04... - Page 2 This instruction manual applies to all versions and subclasses listed under "Specifications". Reprinting, copying or translation of PFAFF instruction manuals, whether in whole or in part, is not permitted without our prior permission and not without written indication of the source.
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Page 3: Table Of Contents
Contents Contents .................Chapter – Page Safety ........................... 1 - 1 Regulations ........................1 - 1 General notes on safety ....................1 - 1 Safety symbols ......................1 - 2 Important notes for the user ..................1 - 2 Notes for operating and technical staff ................. 1 - 3 .05.01 Operating staff ...................... -
Page 4: Contents
Contents Contents .................Chapter – Page Setting up ........................9 - 1 Inserting the needle ...................... 9 - 1 Threading the sewing threads on the subclass -1/.. and -5/........... 9 - 2 Threading the needle thread (Sub-class -4/..)..............9 - 3 Selecting the button type and program number ............ - Page 5 Contents Contents .................Chapter – Page Readjusting the needle height ..................13 - 14 Adjusting the loop spreader ..................13 - 15 Position of the loop spreader to the needle ..............13 - 16 Adjusting the thread trimmer ..................13 - 17 Manual cutting test .....................
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Page 6: Safety
Safety Safety Regulations This machine is constructed in accordance with the European regulations indicated in the conformity and manufacturer's declarations. In addition to this instruction manual, please also observe all generally accepted, statutory and other legal requirements, including those of the user's country, and the applicable pol- lution control regulations! The valid regulations of the regional social insurance society for occupational accidents or other supervisory authorities are to be strictly adhered to! -
Page 7: Safety Symbols
The user must ensure that none of the safety devices are removed nor put out of work- ing order. The user must ensure that only authorized persons operate and work on the machine. For further information please refer to your PFAFF agency. 1 - 2... -
Page 8: Notes For Operating And Technical Staff
Safety Notes for operating and technical staff Operating staff .05.01 Operating staff are the persons responsible for setting up, operating and cleaning the machine and for eliminating any malfunctioning in the sewing area. The operating staff is obliged to observe the following points: The notes on safety in this instruction manual must always be observed! Any working methods, which adversely affect the safety of the machine, must be avoided.! -
Page 9: Danger Warnings
Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the mach- ine, so that easy access is possible at all times. Never put your hands in the sewing area during sewing! Danger of injury by the needle! 64-002 Fig. -
Page 10: Proper Use
Proper use The PFAFF 3307-1/.. is used for attaching buttons to articles of clothing automatically. The PFAFF 3307-4/.. is used for automatic basting stitch work on articles of clothing. The PFAFF 3307-5/.. is used for the automatic attachment of self-shank buttons. -
Page 11: Specifications
Specifications Specifications General information Max. sewing speed: ..................... 2000 spm Stitch type: ........................107 Needle bar stroke: ....................46 mm Max. thickness of workpiece: ..................4 mm Max. work clamp clearance: ..................17 mm Fabric clearance (crosswise to sewing arm): ............235 mm Fabric clearance (lengthwise to sewing arm): ............ -
Page 12: Seam Pattern Sizes
Specifications Seam pattern sizes When changing part sets parameter "204" must be adapted to the cut-out size of the bed plate, see Chapter 8.04 Setting the seam pattern size. If this instruction is not observed there is a risk of severe damage to the machine! Value for Cut-out size of the... -
Page 13: Disposal Of Machine
Disposal of Machine Disposal of Machine Proper disposal of the machine is the responsibility of the customer. The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. The machine is to be disposed of according to the locally valid pollution control regulations;... -
Page 14: Transportation, Packing And Storage
Transportation, packing and storage Transportation, packing and storage Transportation to customer’s premises All machines are delivered completely packed. Transportation inside the customer’s premises 64-003 Fig. 5 - 01 The manufacturer cannot be made liable for transportation inside the customer’s premises, nor to other operating locations. -
Page 15: Explanation Of Symbols
Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff) 6 - 1... -
Page 16: Controls
Controls Controls Main switch The machine is switched on or off by turning the main switch 1. Fig. 7 - 01 Pedal Close/open button holding cylinder (only on subclass -5/..) Neutral position Lower button clamp (or work clamp or button holder) Sewing Fig. -
Page 17: Balance Wheel
Controls Balance wheel By pressing and holding down balance wheel 1, it is possible to adjust the needle bar manually. Fig. 7 - 03 Adjusting the button clamp (only on subclass -1/.). After loosening T-screw 1, with sliding bar 2 the button clamp is adjusted to match the button size, see Chapter 9.05 Adjusting the button clamp to the button size. -
Page 18: Control Panel
Controls Control panel The keys on control panel 1 are used for selecting machine functions for setting-up purposes, for sewing operations and for entering parameters. Plus/minus keys The values shown on the display can be increased or reduced on the respective key with the use of these keys. - Page 19 Controls Button type With these keys the type of button required (two-, four- or three-hole button) can be selected. When entering the code number these keys correspond to the figures 1, 2 or 3. Program group A When entering the code number this key corresponds to the figure 4. Program group B When entering the code number this key corresponds to the figure 5.
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Page 20: Missed Stitch Detection Key
Controls Missed stitch detection key Key 1 lights up, when an error is detected in the sewing process. Acknowledge the error signal by pressing key 1. Fig. 7 - 05 7 - 5... -
Page 21: Installation And Commissioning
Installation and commissioning Installation and commissioning The machine must only be installed and commissioned by qualified personnel! All relevant safety regulations must be strictly adhered to! If the machine is delivered without a table, be sure to use a stand and table top that can hold the weight of the machine with its motor. -
Page 22: Drilling Template For The Table-Top
Installation and commissioning Drilling template for the table-top .01.02 Fig. 8 - 02 8 - 2... -
Page 23: Connecting The Plug-In Connections And Earth Cable
Installation and commissioning Connecting the plug-in connections and earth cable .01.03 Fig. 8 - 03 Connect all plugs as labelled in the control box. Screw the earth cable from the machine and from the main switch to earth point A. Connect earth points A and B with an earth cable. -
Page 24: Fitting The Reel Stand
Installation and commissioning Fitting the reel stand .01.04 Fit the reel stand as shown in Fig. 8 - 04. Afterwards insert the stand in the hole in the table top and secure it with nuts pro- vided. Fig. 8 - 04 Commissioning Clean the machine thoroughly and then check the oil level ( see Chapter 12 Care and Maintenance ). -
Page 25: Setting The Seam Pattern Size
Installation and commissioning Setting the seam pattern size After the machine has been switched on for the first time, first of all the seam pattern sizes set in the machine control unit must be checked and corrected if necessary. The seam pattern size depends on the cut-out size of the bed plate and is set with parameter "204". -
Page 26: Changing Parameter "204
Installation and commissioning Changing parameter "204" .04.02 Switch on the machine. Select the parameter input mode (LED in the key is off). Using the corresponding plus/minus key select the function group "200". Confirm selection with Enter. Enter the code, see Chapter 11.03.02 Entering/altering the access code. Using the corresponding plus/minus key select the parameter "204". -
Page 27: Setting Up
Setting up Setting up All instructions and regulations in this instruction manual must be observed. Special attention must be given to all safety regulations! All setting-up work must only be done by personnel with the necessary training. For all setting-up work the machine must be isolated from its power supply by turning off the on/off switch or removing the machine plug from the electric power socket! Inserting the needle... -
Page 28: Threading The Sewing Threads On The Subclass -1
Setting up Threading the sewing threads on the subclass -1/.. and -5/.. Fig. 9 - 02 Switch off the machine! Danger of injury if the machine is started accidentally! Thread needle thread as shown in Fig. 9-02. By turning milled screws 1 and 2 adjust the tension of the needle thread to avoid material puckering or thread breakage. -
Page 29: Threading The Needle Thread (Sub-Class -4
Setting up Threading the needle thread (Sub-class -4/..) Fig. 9 - 03 Switch off the machine! Danger of injury if the machine is started accidentally! Thread needle thread as shown in Fig. 9-03. By turning milled screws 1 and 2 adjust the tension of the needle thread to avoid material puckering or thread breakage. -
Page 30: Selecting The Button Type And Program Number
Setting up Selecting the button type and program number To select a button type and program number, a program for the corresponding button must already have been entered with the seam pattern input, see Chapter 11.01 or 11.02 Seam pattern input. Switch on the machine. -
Page 31: Sewing
Sewing Sewing The machine must be installed, connected and set up in accordance with Chapter 8 Installation and commissioning. Sewing with sub-class -1/.. Do not operate the machine without eye shield 1! Danger of injury from flying needle or button fragments! Only operate the machine with cover 2 closed! Danger of injury from rotating... - Page 32 Sewing Danger of needle breakage! Make sure that the button is placed in a level position in the button clamp! If the button cannot be placed in a level position, the button guide 1 must be appropriately re-machined. Fig. 10 - 03 The machine is equipped with a missed stitch detection function, which helps to control the sewing process.
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Page 33: Sewing With Sub-Class -4
Sewing Sewing with sub-class -4/.. Only operate the machine with cover 1 closed! Danger of injury due to the motion of the take-up lever! Do not operate the machine without eye shield 2! Danger of injury from flying needle or button fragments! Only operate the machine with cover 3 closed! Danger of injury from rotating... -
Page 34: Sewing With Sub-Class -5
Sewing Sewing with sub-class -5/.. Only operate the machine with cover 1 closed! Danger of injury due to the motion of the take-up lever! Do not operate the machine without eye shield 2! Danger of injury from flying needle or button fragments! Fig. -
Page 35: Input
Input Input Seam pattern input on machines from subclasses -1/.. and -5/.. For each button type (two-hole, four-hole or three-hole button) 99 programs (seam patterns) can be entered and stored. The seam pattern input is carried out by calling up or entering certain seam parameters. - Page 36 Input Confirm input with Enter. Machine moves automatically to input of the next parameter. Select the total number of stitches "P05" with the corresponding plus/minus key. Confirm the input with the Enter key. The program moves automatically to the input of the next parameter. Switch the end knotting function „P08“...
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Page 37: Seam Pattern Input For Three-Hole Buttons
Input Seam pattern input for three-hole buttons .01.02 Activate the sewing mode . (The LED in the key must be on). Select the desired button type and program number, see Chapter 9.04 Selecting the button type and program number. Activate the seam pattern input function. The first parameter (P01) with the corresponding values is shown on the display. - Page 38 Input Start the second needle entry position (P02) with the corresponding plus/minus keys. Confirm input with Enter. Machine moves automatically to input of the next parameter. Start the third needle entry position (P03) with the corresponding plus/minus keys. Confirm input with Enter. Machine moves automatically to input of the next parameter.
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Page 39: Seam Pattern Input For Four-Hole Buttons
Input Seam pattern input for four-hole buttons .01.03 Activate the sewing mode . (The LED in the key must be on). Select the desired button type and program number, see Chapter 9.04 Selecting the button type and program number. Activate the seam pattern input function. The first parameter (P01) with the corresponding values is shown on the display. - Page 40 Input Start the first needle entry position (P01) with the corresponding plus/minus keys. Confirm input with Enter. Machine moves automatically to input of the next parameter. Start the second needle entry position (P02) with the corresponding plus/minus keys. Confirm input with Enter. Machine moves automatically to input of the next parameter.
- Page 41 Input Confirm the input with the Enter key. The program moves automatically to the input of the next parameter. Switch the end knotting function „P08“ on/off with the corresponding plus/minus key. By pressing the seam pattern input key the values entered are stored and the machine is in the basic position of the sewing mode.
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Page 42: Seam Pattern Input On Sub-Class -4
Input Seam pattern input on sub-class -4/.. machines 99 programs (basting seams) can be entered and stored under the button type, three-hole button. The basting seams can be entered when starting up or by entering certain seam parameters. The basting seam input is described below. Activate the sewing mode . - Page 43 Input Start the third needle entry position (P03) with the corresponding plus/minus keys. Confirm input with Enter. Machine moves automatically to input of the next parameter. Select the total number of stitches "P05" with the corresponding plus/minus key. Confirm input with Enter. Machine moves automatically to input of the next parameter.
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Page 44: Parameter Input
Input Parameter input Selecting and changing parameters .03.01 Switch on the machine. Switch to parameter input (LED on the key is off). Select the function group, e.g. "200" with the corresponding plus/minus key. Confirm with Enter. Enter the code, see Chapter 11.03.02 Entering/changing the access code. Select parameter "204"... -
Page 45: Entering/Changing The Access Code
Input Entering/changing the access code 03.02 Switch on the machine. Switch to parameter input (LED on the key is off). Select the function group, e.g. "800" with the corresponding plus/minus key. Confirm with Enter. Enter the code As shown below, the figures are entered with the corresponding function keys. The factory code setting is "3307". -
Page 46: Assigning Access Rights
Input Assigning access rights .03.03 Switch on the machine. Switch to parameter input (LED on the key is off). Select the function group, e.g. "800" with the corresponding plus/minus key. Confirm with Enter. Enter the code (e.g. : 3307). Code: 3307 Confirm with Enter. -
Page 47: Care And Maintenance
Care and maintenance Care and maintenance Cleaning the hook compartment ................daily Cleaning the entire machine ................once a week Cleaning the air filter/lubricator (air filter) ............as required Topping up oil (gears and sewing head) ............once a month Checking the air pressure .............. -
Page 48: Cleaning The Hook Compartment
Care and maintenance Cleaning the hook compartment Switch off the machine! Danger of injury if the machine is started accidentally! Open the hook compartment cover 1. Clean the hook and the hook compartment daily, more often if in continuous operation. Fig. -
Page 49: Checking/Adjusting The Air Pressure
Only use oil with a mean viscosity of 31.0 mm /s at 40° C and a density of 0.870 g/cm at 15° C. We recommend PFAFF sewing machine oil, part no. 280-1-120 145 Fig. 12 - 04 12 - 3... -
Page 50: Oil Level For The Gears
Only use oil with a mean viscosity of 31.0 mm /s at 40° C and a density of 0.870 g/cm at 15° C. We recommend PFAFF sewing machine oil, part no. 280-1-120 145 Fig. 12 - 05 12 - 4... -
Page 51: Adjustment
Adjustment Adjustment Unless stated otherwise, the machine must be disconnected from the electric and pneumatic power supply! Notes on adjustment All following adjustments are based on a fully assembled machine and may only be carried out by expert staff trained for this purpose. Machine covers, which have to be removed and replaced to carry out checks and adjustments, are not mentioned in the text. -
Page 52: Toothed Belts Of The Main Drive
Adjustment Toothed belts of the main drive Requirement 1. Toothed belt wheels 1 and 5 should be in alignment. 2. Hardly any play should be noticeable between toothed belt wheels 1 and 5 and the toothed belt 6. Fig. 13 - 01 ●... -
Page 53: Top Needle Bar Position (Reference Position)
Adjustment Top needle bar position (reference position) Requirement Needle bar 4 should be positioned at its t.d.c. with access to one of the screws 1. Fig. 13 - 02 ● Remove the needle. ● Loosen screws 1. ● Using the balance wheel, position the needle bar at its t.d.c. and lock it with locking pin 2 (part no. -
Page 54: Pre-Adjusting The Needle Height
Adjustment Pre-adjusting the needle height Requirement 1. When the needle bar is at its t.d.c., there should be a distance of 30 mm between the needle point and the needle plate. 2. The thread puller 3 should be touching clamp 5 and be positioned in the centre of the face plate cutout. -
Page 55: Position Of The Needle To The Needle Hole
Adjustment Position of the needle to the needle hole Requirement When the needle bar is at its b.d.c., in the lengthwise direction of the arm the needle should be positioned in the centre of the needle hole. Fig. 13 - 04 ●... -
Page 56: Basic Position "Button Clamp Raised
Adjustment Basic position "button clamp raised" Requirement When cylinder 3 is retracted completely, switch 1 should operate reliably. Fig. 13 - 05 ● Adjust switch 1 (screws 2) in accordance with the requirement. 13 - 6... -
Page 57: Sensor Board Of The Needle Drive (In Dismantled Condition)
Adjustment Sensor board of the needle drive (in dismantled condition) Requirement 1. When parameter "610" is set at "1", the recess in eccentric 1 should match the locking hole in the mounting bracket. 2. The switch lug of eccentric 1 should be axially centred to the hybrid light barrier of the sensor board. - Page 58 Adjustment Fig. 13 - 06 ● Switch on the machine and wait until the stepping motor has stopped running (ignore error message on the control panel). ● Set parameter "610" at "1" (see Chapter 13.39.01 Selecting and changing parameters). ● Making sure that it is touching the rear wall, move board 4 (screw 5) in the direction of the arrow, until LED 6 lights up and move it back until LED 6 has just extinguished.
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Page 59: Basic Setting Of The Needle Drive
Adjustment Basic setting of the needle drive Requirement With the needle bar at its b.d.c. and with eccentric 2 locked, in the crosswise direction of the arm the needle should be in the centre of the needle hole. Fig. 13 - 07 ●... -
Page 60: Position Of The Hook Shaft To The Needle
Adjustment Position of the hook shaft to the needle Requirement When parameter "610" is set at "1", the hook shaft should be centred to the needle. Fig. 13 - 08 ● Remove needle plate and cloth plate. ● Remove hook and fit hook gauge 1 (part no. 61-111 637-03). ●... -
Page 61: Adjusting The Drag Link Mechanism
Adjustment Adjusting the drag link mechanism Requirement When the needle bar is at t.d.c. 1. The milled slot in shaft 3 should be in alignment with the milled slot of the cast iron bracket 7. 2. The milled slot of crank 4 should be in alignment with the front edge of driving crank 6. Fig. -
Page 62: Needle Rise And Hook Clearance
Adjustment Needle rise and hook clearance Requirement When the needle bar is positioned 2.4 after b.d.c. and parameter "610" is set at "1", the point of hook 1 should be positioned at "needle centre" and be at a distance of 0.1 mm from the needle. - Page 63 Adjustment Fig. 13 - 11 ● Remove C-clamp 6. ● Fit thread brake. If the adjustment possibilities on the hook are insufficient, a greater correction can be made with the hook shaft mechanism. Loosen screws 8 and turn toothed belt wheel 9 or the hook shaft accordingly. On the subclass -4/..
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Page 64: Readjusting The Needle Height
Adjustment Readjusting the needle height Requirement 1. When parameter "610" is set at "2" and the hook point is centred to the needle, the top edge of the needle eye should be 0.5 mm below the bottom edge of the hook point. 2. -
Page 65: Adjusting The Loop Spreader
Adjustment Adjusting the loop spreader Requirement 1. When the needle bar is positioned at t.d.c., the milled slot in control cam 4 should be at the bottom. 2. In the needle rise position, loop spreader 7 should begin its reverse movement. 3. -
Page 66: Position Of The Loop Spreader To The Needle
Adjustment Position of the loop spreader to the needle Requirement When the needle bar is positioned at b.d.c. and parameter "610" is set at "3" 1. There should be a distance of 2.4 mm between the front edge of the loop spreader 1 and the needle. -
Page 67: Adjusting The Thread Trimmer
Adjustment Adjusting the thread trimmer Requirement 1. When extended the outer edges of pins 5 and 6 should be at a distance of 103 mm from each other. 2. When the thread trimmer is in its neutral position, the stationary knife 7 should be paral- lel to the edge of thread puller 8. -
Page 68: Manual Cutting Test
Adjustment Manual cutting test Requirement In a manual cutting operation the thread should be cut reliably. 64-072 Fig. 13 - 16 ● Dismount cloth plate 1 and needle plate insert. ● Place the thread between thread catcher 2 and knife 3. ●... -
Page 69: Adjusting The Thread Catcher
Adjustment Adjusting the thread catcher Requirement In the cutting position the hook 3 should be vertical and the thread catcher 1 should grip reliably in the stitch triangle. 64-079 Fig. 13 - 17 ● Switch on the machine and set parameter "403" at the maximum value. ●... -
Page 70: Adjusting The Thread Loop Support
Adjustment Adjusting the thread loop support Requirement Both at the extreme right point of penetration and at the extreme left point of penetration the needle should be at a distance of approx. 0.5 mm from the thread loop support 1. 0,5 mm Fig. -
Page 71: Basic Position Of The Button Clamp Drive
Adjustment Basic position of the button clamp drive Requirement 1. After the machine has been switched on, it should be possible to lock lever 1 with the needle rise gauge (2.4 mm). 2. Switch lug 5 should be positioned in the centre of the recess of the light barrier 3. Fig. -
Page 72: Aligning The Button Clamp (Only On Subclass -1
Adjustment Aligning the button clamp (only on subclass -1/..) Requirement After parameter "610" has been selected (with value 4, 5, 6, 7 and 8), the needle should penetrate the centre of the respective hole of button gauge 2. Fig. 13 - 20 ●... -
Page 73: Aligning The Work Clamp (Only On Subclass -4
Adjustment Aligning the work clamp (only on subclass -4/..) Requirement 1. After selecting value "4" for parameter "610", work clamp 1 should be centred to the needle and be positioned at the front edge of the needle hole. 2. When value "6" is set, needle 3 should be positioned to the left of work clamp 1, and when value "7"... -
Page 74: Aligning The Button Holder And Button Support (Only On Sub-Class -5
Adjustment Aligning the button holder and button support (only on sub-class -5/..) Requirement After parameter "610" has been set to value "4", the needle, at a distance of 5 mm from the edge of the needle hole, should be centred to the needle hole of the button holder and button support. -
Page 75: Adjusting The Clamp Pressure (Only On Subclass -1
Adjustment Adjusting the clamp pressure (only on subclass -1/..) Requirement When the button clamp is lowered, the clamp jaws 2 should be parallel to each other and touching the cloth plate. 64-042 Fig. 13 - 23 ● Remove cloth plate 1. ●... -
Page 76: Aligning The Cloth Plate (Only On Subclass -1
Adjustment Aligning the cloth plate (only on subclass -1/.. and -4/.. ) Requirement When the machine is in its basic position, the cut-out of cloth plate 1 should be in the centre of the needle hole. Fig. 13 - 24 ●... -
Page 77: Basic Setting Of The End Knotting Equipment
Adjustment Basic setting of the end knotting equipment Requirement Retaining finger 5 should be parallel to loop spreader 7. Fig. 13 - 25 ● Dismount cloth plate and needle plate. ● First of all remove screw 1 (nut 2), until pin 3 is touching the wall of hole 4. ●... -
Page 78: Adjusting The Retaining Finger Of The End Knotting Equipment
Adjustment Adjusting the retaining finger of the end knotting equipment Requirement When parameter "610" is set at "1" and the machine is in the needle rise position 1. The bottom edge of retaining finger 2 should be 0.5 mm above the hook point. 2. -
Page 79: Adjusting The Lifting Lever Of The End Knotting Equipment
Adjustment Adjusting the lifting lever of the end knotting equipment Requirement When parameter "610" is set at "1" and the machine is in the needle rise position, the retaining finger 1 should be positioned 5 mm behind the centre of the needle and the lifting lever 4 should be touching screw 2. -
Page 80: Adjusting The Reed Switch
Adjustment Adjusting the reed switch Requirement When parameter "610" is set at "1" and the machine is in the needle rise position, the reed switch 1 should operate exactly at the moment when the tip of the retaining finger 3 is positioned at the centre of the needle. -
Page 81: Setting The Angle For The End Knotting (Only On Subclasses -1
Adjustment Setting the angle for the end knotting (only on subclasses -1/.. and -4/..) Fig. 13 - 29 ● Switch on the machine. ● Switch on the end knotting function, see Chapter 11 Input ● By turning the balance wheel 1 to "36" set parameter "506" (engaging position). ●... -
Page 82: Adjusting The Moment Tension
Adjustment Adjusting the moment tension Requirement 1. When the needle bar is at its t.d.c. eccentric 1 should be positioned with its largest eccentricity towards the top. 2. Tension disks 3 should open approx. 10 mm before t.d.c. needle bar and close again approx. -
Page 83: Adjusting The Thread Puller
Adjustment Adjusting the thread puller Requirement 1. When cylinder 6 is retracted, screw 4 should be at a distance of approx. 1 mm from the inside edge of the slot. 2. When thread puller 3 is in its basic position, it should be resting lightly on the thread and should not touch the edge of the slot when cylinder 6 is extended. -
Page 84: Adjusting The Thread Clamp
Adjustment Adjusting the thread clamp Requirement When thread clamp 1 is closed, the thread should be clamped reliably without being cut. Fig. 13 - 32 ● Insert thread in thread clamp 1. ● Carry out a functional test for the thread clamp with parameter "603" (output 3). ●... -
Page 85: Adjusting The Thread Regulator
Adjustment Adjusting the thread regulator Requirement When the needle bar is at its b.d.c., the slack needle thread should have been used. Fig. 13 - 33 ● Switch on the machine and connect it to the pneumatic power supply. ● Place the workpiece in position and start the sewing operation. ●... -
Page 86: Adjusting The Button Holding Cylinder (Only On Subclass -5
Adjustment Adjusting the button holding cylinder (only on subclass -5/..) Requirement The button holding cylinder 1 should be at the same level as button seat 3, and without a button inserted it should extend approx. 1 mm further than with a button inserted. 1 mm 108-040 Fig. -
Page 87: Adjusting The Thread Wiper (Only On Subclass -5
Adjustment Adjusting the thread wiper (only on subclass -5/..) Requirement 1. In cutting position, the thread wiper 1 should be centred to the needle, and with the needle bar at t.d.c. it should swing though under the needle without contact. 2. -
Page 88: Cold Start
Adjustment Cold start When a cold start is carried out, all newly created or altered programs, as well as altered parameter settings are deleted! The machine is set back to its condition at the time of delivery. The altered programs or parameter settings can be stored separately with the PC-program SAM, see Chapter 13.42 Data backup and protection with PC- program SAM. -
Page 89: Parameter Settings
Adjustment Parameter settings Selecting and altering parameters .39.01 ● Switch on the machine. ● Switch to parameter input (LED in the key is not on). ● Select the function group, e.g. "200" with the corresponding plus/minus key. ● Confirm the input with Enter. ●... -
Page 90: Parameter List
Adjustment Parameter list .39.02 Group Parameter Description Setting Set value range Display software version 0298/xxx Button height (with material) 1 – 3 1 = 0 – 6 mm 2 = 6 – 12 mm 3 = 12 mm and above Show display during sewing I, II (I = stem height, II = speed) - Page 91 Adjustment Group Parameter Description Setting Set value range Turn-on time air jet [s] 0 - 10 Raise clamp delay 0.0 - 1.5 s 0.0s Start delay after clamp lowered 0.0 - 1.5 s 0.0 s Delay before thread trimming 0.0 - 2.0 s 0.0 s Interval before thread wiper started...
- Page 92 Adjustment Group Parameter Description Setting Set value range Move stepping motor clamp and needle Display inputs 0123456789ABCDEF Meaning of the display value Position on the Display 0: Not assigned 1: Not assigned 2: Needle in material (NIS) ▲ 3: End knotting engaged (E16 - X5:7) ▲...
- Page 93 Adjustment Group Parameter Description Setting Set value range Last engaging and disengaging positions for end knotting Needle penetration point in fabric 0 - 127 Set reference offset clamp (X) and (0) (0) needle (Y) (correction values for the stepping motors zero points) Turn sewing motor in sewing direction Carry out cold start Needle penetration points for...
- Page 94 Adjustment Group Parameter Description Setting Set value range Acceleration ramp 1 - 50 Brake ramp 1 - 50 Reference position 1 - 127 Time-out 0 - 255 Starting current motor 3 - 10 Anti vibration filter 1 - 10 Rotation direction allocation 0 - 1 Reference position correction 0 - 127...
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Page 95: Error Messages On The Display
Adjustment Group Parameter Description Setting Set value range ■ Right of access key three-hole button 0 - 1 ■ Right of access key program group A 0 - 1 ■ Right of access key program group B 0 - 1 ■... - Page 96 Adjustment Error Stitch length Error Seam outside area Error Error when moving the machine into home position, outputs not finished Raise clamp Insert position not reached Foot pedal operated X-centre not reached still at X-centre Y-centre not reached still at Y-centre time control home test Absolute position –0.3 not reached home test Absolute position +0.6 not reached home test...
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Page 97: Motor Errors
Adjustment Error Error on PC-interface Receiver Timeout Transmitter Timeout Transmission error Receiving buffer overflow Data error Answer too long No ASCII HEX Inadmissible program number Incorrect command syntax No number Unknown command Error CAN-ERROR Timeout Incorrect answer Data lost Error End knotting error with stitch entry number Motor errors Brake path too short... -
Page 98: Data Backup And Protection With Pc-Program Sam
Adjustment Data backup and protection with PC-program SAM For the data transfer the PC and the machine are connected to each other with a null modem cable (part-no. 91-291 998-91). ● Switch off the machine and the PC. ● Connect the serial interface (RS232 see Page 8-3) and serial PC-interface (COM 1-4) with the cable provided. -
Page 99: Internet Update Of The Machine Software
Adjustment Internet update of the machine software The machine software can be updated with PFAFF flash programming. For this purpose the PFP boot program and the appropriate control software for the machine type must be installed on a PC. To transfer the data to the machine, the PC and the machine control unit must be connected with an appropriate null modem cable (part no. -
Page 100: Wearing Parts
Wearing parts Wearing parts This is a list of the most important wearing parts. You can order a detailed spare parts list for the complete machine under part no. 296-12-18 808. Sub-class -1/01, System 134-35 Sub-class -1/02, -1/03, -4/.., -5/.. System 190 11-108 864-25 91-021 697-05 (2x) 91-023 099-91... - Page 101 91-232 022-95 Pneumatics-switch diagram Version 07.09..04 Schaltpläne 15 - 1...
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Page 102: Circuit Diagrams
Circuit diagrams Reference list for circuit diagrams Controller Quick P320MS Control panel OC TOP A100 Thread strength- module A110 Thread strength – alarm + reset Hybrid light barrier needle reference Hybrid light barrier clamp reference B100 Thread strength sensor Sewing lamp H101 Lamp –... - Page 103 91-191 484-95 Circuit diagram - View Part 1 Version 26.06.04 15 - 3...
- Page 104 Circuit diagram - View 91-191 484-95 Version 26.06.04 Part 2 15 - 4...
- Page 105 91-191 484-95 Circuit diagram - View Part 3 Version 26.06.04 15 - 5...
- Page 106 Circuit diagram - View 91-191 484-95 Version 26.06.04 Part 4 15 - 6...
- Page 107 91-191 484-95 Circuit diagram - View Part 5 Version 26.06.04 15 - 7...
- Page 108 PFAFF Industrie Maschinen AG Postfach 3020 D-67653 Kaiserslautern Königstr. 154 D-67655 Kaiserslautern Telefon: (0631) 200-0 Telefax: (0631) 17202 E-Mail: info@pfaff-industrial.com Gedruckt in der BRD Printed in Germany Imprimé en R.F.A. Impreso en la R.F.A.