Federal Signal Corporation ES100 Installing Manual

Federal Signal Corporation ES100 Installing Manual

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2562433A Rev. A 409
Safety Message to Installers of Siren Speakers
People's lives depend on your proper installation and servicing of Federal Signal
products. It is important to read and follow all instructions shipped with this product
and the original product. Listed below are some other important safety instructions and
precautions you should follow:
Before Installation
Qualifications
To properly install an electronic siren, you must have a good understanding of automotive
electrical procedures and systems, along with proficiency in the installation and service
of safety warning equipment. Always refer to the vehicle service manuals when installing
equipment on a vehicle.
Sound Hazards
Your hearing and the hearing of others, in or near your emergency vehicle, could be
damaged by loud sounds. This can occur from short exposures to very loud sounds, or
from longer exposures to moderately loud sounds. For hearing conservation guidance,
refer to federal, state, or local recommendations. OSHA Standard 1910.95 offers guidance
on "Permissible Noise Exposure."
All effective sirens and horns produce loud sounds (120 dB) that may cause permanent
hearing loss. Always minimize your exposure to siren sound and wear hearing protection.
Do not sound the siren indoors or in enclosed areas where you and others will be exposed
to the sound.
Federal Signal siren amplifiers and speakers are designed to work together as a system.
Combining a siren and speaker from different manufacturers may reduce the warning
effectiveness of the siren system and may damage the components. You should verify
or test your combination to make sure the system works together properly and meets
federal, state, and local standards or guidelines.
During Installation
DO NOT get metal shavings inside the product. Metal shavings can cause the system to
fail. If drilling must be done near the unit, place an ESD-approved cover over the unit to
prevent metal shavings from entering the unit. Inspect the unit after mounting to be sure
there are no shavings present in or near the unit.
DO NOT connect this system to the vehicle battery until ALL other electrical connections
are made, mounting of all components is complete, and you have verified that no shorts
exist. If wiring is shorted to vehicle frame, high current conductors can cause hazardous
sparks resulting in electrical fires or flying molten metal.
Installing 100 Watt Speaker Models
ES100, ES100-DEU, and ES100-UNI

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Summary of Contents for Federal Signal Corporation ES100

  • Page 1 Installing 100 Watt Speaker Models ES100, ES100-DEU, and ES100-UNI 2562433A Rev. A 409 Safety Message to Installers of Siren Speakers People’s lives depend on your proper installation and servicing of Federal Signal products. It is important to read and follow all instructions shipped with this product and the original product.
  • Page 2 2 ES100, ES100-DEU, and ES100-UNI 100 Watt Speakers • Be sure the siren amplifier and speaker(s) in your installation have compatible wattage ratings. • In order for the electronic siren to function properly, the ground connection must be made to the NEGATIVE battery terminal. • Sound output will be severely reduced if any objects are in front of the speaker. If maximum sound output is required for your application, you should ensure that the front of the speaker is clear of any obstructions. • Install the speaker(s) as far forward on the vehicle as possible, in a location that provides maximum signaling effectiveness while minimizing the sound reaching the vehicle’s occupants. Refer to the National Institute of Justice Guide 500-00 for further information. • Mounting the speakers behind the grille will reduce the sound output and warning effectiveness of the siren system. Before mounting speakers behind the grille, make sure the vehicle operators are trained and understand that this type of installation is less effective for warning others. • Sound propagation and warning effectiveness will be severely reduced if the speaker is not facing forward. Carefully follow the installation instructions and always install the speaker with the projector facing forward. • DO NOT install the speaker(s) or route the speaker wires where they may interfere with the operation of airbag sensors. • Installation of two speakers requires that you wire the speakers in phase. • Never attempt to install aftermarket equipment, which connects to the vehicle wiring, without reviewing a vehicle wiring diagram, which is available from the vehicle manufacturer. Insure that your installation will not affect vehicle operation and safety...
  • Page 3: Unpacking The Kit

    ES100, ES100-DEU, and ES100-UNI 100 Watt Speakers Unpacking the Kit After unpacking the kit, inspect it for damage that may have occurred in transit. If it has been damaged, do not install it. File a claim immediately with the carrier, stating the extent of damage. Carefully check all envelopes, shipping labels, and tags before removing or destroying them. Ensure that the parts listed in Table 1 are included in the package. Table 1: Kit contents ES100, ES100-DEU, ES100-UNI (Kit Number 8567207) Qty. Description Part Number Side Mounting Bolt, 5/16-18, 5/8" Long 7007010-10 Mounting the Speaker MOUNTING PRECAUTIONS: ES100 SERIES SPEAKER WIRES To avoid reducing the sound output and damaging the speaker, ensure that the speaker is mounted with the wires protruding from the bottom of the speaker.
  • Page 4: Wiring The Speaker

    4 ES100, ES100-DEU, and ES100-UNI 100 Watt Speakers Wiring the Speaker IMPORTANT: The ES100 series speakers comply with the requirements of SAE J1849 EVS3 and CCR Title 13 Class A when they are used with Federal Signal Corporation electronic sirens. The ES100 Series speaker includes the three models shown in Figure 1. ES100 ES100-DEU ES100-UNI 290A6257 HOLE FOR WIRE LEADS MOUNTING BOLT (2) DEUTSCH DELPHI CONNECTOR CONNECTOR Figure 1: ES100 speaker models ES100 (18 AWG tinned wire leads) Connect the black ground lead (#1) and white power lead (#2) from the speaker to the speaker cable from the electronic siren (Figure 1, ES100). Refer to the instructions included...
  • Page 5 ES100, ES100-DEU, and ES100-UNI 100 Watt Speakers After the installation, test the siren system to ensure that it is operating properly. Also test all vehicle functions, including horn operation, vehicle safety functions, and vehicle lighting systems to insure proper operation. Ensure that the installation has not affected the vehicle operation or changed any vehicle safety functions or circuits. Do not test the sound and light system of the vehicle while driving. Operating the vehicle warning systems may pose a hazard to the operator and other drivers if the systems do not function as expected. Test the vehicle only in a controlled environment. Safety Message To Personnel Operating Federal Signal Siren Speakers People’s lives depend on your safe operation of Federal products. It is important to read and follow all instructions shipped with the products. In addition, listed below...
  • Page 6: Ordering Replacement Parts

    6 ES100, ES100-DEU, and ES100-UNI 100 Watt Speakers • Although your warning system is operating properly, it may not alert everyone. People may not hear, see, or heed your warning signal. You must recognize this fact and continue driving cautiously. • Situations may occur which obstruct your warning signal when natural or man-made objects are between your vehicle and others. This can also occur when you raise your hood or trunk lid. If these situations occur, be especially careful. Driving Limitations • At the start of your shift, you should ensure that the light/sound system is securely attached to the vehicle and operating properly. • If the unique combination of emergency vehicle equipment installed in your vehicle has resulted in the siren controls being installed in a position that does not allow you to operate them by touch only, OPERATE CONTROLS ONLY WHILE YOUR VEHICLE IS STOPPED. • If driving conditions require your full attention, you should avoid operating the siren controls while the vehicle is in motion. Continuing Education • File these instructions in a safe place and refer to them periodically. Give a copy of these instructions to new recruits and trainees. Failure to follow these safety precautions may result in property damage, serious injury, or death to you, to passengers, or to others.
  • Page 7 ES100, ES100-DEU, and ES100-UNI 100 Watt Speakers • Your Federal Signal customer or account number. • The purchase order number under which the items were purchased. • The shipping method. • The model or part number of the product being returned. • The quantity of products being returned. • Drop ship information as needed. • Any estimate required. When you receive your RMA Number: • Write the RMA number on the outside of the box of returned items. • Reference the RMA number on your paperwork inside of the box. • Write the RMA number down so that you can easily check on status of the returned equipment. Send all material with the issued RMA Number to: Federal Signal Corporation 2645 Federal Signal Drive University Park, IL 60466 Attn: Service Department RMA: #__________...
  • Page 8 2645 Federal Signal Drive, University Park, IL 60466-3195 Tel.: (800) 264-3578 • Fax: (800) 682-8022 www.fedsig.com © 2009 Federal Signal Corporation...

This manual is also suitable for:

Es100-deuEs100-uni

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