Percy Doughty & Co HELIOS Installation And Operating Instructions Manual

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HELIOS
MULTI FUEL STOVE
APPROVED - CONFORMING TO EN13240:2001 and
EN13240 A2:2004
Installation AND OPERATING INSTRUCTIONS
STOVES MUST BE FITTED BY APPROVED, QUALIFIED AND
COMPETENT INSTALLERS
PLEASE LEAVE THIS BOOKLET WITH THE HOUSEHOLDER
Gallery Stoves operate at very high temperatures. All persons
including children and the infirm should be warned of this and not
allowed to touch any surfaces whilst in use. The operator must use
the glove provided.
www.percydoughty.com
HELIOS INSTRUCTION – REV. E – OCTOBER 2016
1

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  • Page 1 Gallery Stoves operate at very high temperatures. All persons including children and the infirm should be warned of this and not allowed to touch any surfaces whilst in use. The operator must use the glove provided. www.percydoughty.com HELIOS INSTRUCTION – REV. E – OCTOBER 2016...
  • Page 2: Table Of Contents

    CONTENTS STOVE CONTROLS, OUTPUT & EFFICIENCY PAGE 03 COMPONENT PARTS PAGE 04 INSTALLATION PAGE 05 OPERATION PAGE 10 GENRAL MAINTENANCE PAGE 16 SAFETY NOTES & TROUBLESHOOTING PAGE 18 STOVE ACCESSORIES PAGE 21...
  • Page 3 YOUR STOVE: OPERATING CONTROLS, OUTPUT AND EFFICIENCY HELIOS 5 CB FUEL WOOD ANTHRACITE EFFICIENCY 82.8% 83.4% FLUE GAS TEMPERATURE 224 ˚C 214˚C EMISSION OF CO @ 13% O2 0.33% 0.25% RATED OUTPUT 4.6kW WEIGHT 53kg Outputs stated are under ideal test conditions carried out at SGS Environmental Services in the Netherlands.
  • Page 4: Component Parts

    COMPONENT PARTS Many spare parts are stocked – please refer to your retailer or supplier if you require any replacement parts. Please only use components made specifically for your stove. ITEM DESCRIPTION ITEM DESCRIPTION Stove body Flue blanking plate Hinge set Primary air slide assembly Door casting Fuel retaining bar...
  • Page 5: Installation

    INSTALLATION, OPERATION AND MAINTENANCE IMPORTANT: THIS APPLIANCE MUST BE INSTALLED BY A COMPETENT PERSON AND THE INSTALLATION MUST COMPLY WITH BS8303 – CODE OF PRACTICE FOR INSTALLATION OF DOMESTIC HEATING AND COOKING APPLIANCES BURNING SOLID MINERAL FUEL, NATIONAL BUILDING REGULATIONS, LOCAL BY-LAWS AND STANDARDS AND THE REQUIREMENTS OF THE HEALTH AND SAFETY AT WORK ACT - IN PARTICULAR: HANDLING –...
  • Page 6 When installing your Helios stove, a 125mm flue liner may be used in accordance with the Building Regulations. The chimney and connecting flue pipe should not be less than the size of the outlet socket (collar) of the stove at any point.
  • Page 7 A flue draught of 12-15 Pascals is ideal for good appliance performance. The flue draught should be checked under fire at high output. A flue draught exceeding 15Pa will result in an over-firing stove with excessive fuel consumption and could cause a chimney fire. A draught stabiliser may be required so that the rate of burning can be controlled.
  • Page 8 Typical Installation for Inglenook Fireplaces – top flue Inglenook fireplaces can have very large bore chimneys. Check with your installer – you are likely to require a stainless steel flexible liner for solid fuel if your chimney is larger than 230mm x 230mm. A closure plate with access for cleaning may also be required together with a short length of flue pipe of the same...
  • Page 9 STOVE TOP/BACK (mm) SIDES (mm) Helios The stove can be recessed into a suitably sized fireplace built from non- combustible materials, but a permanent free air gap of at least 100mm should be left around the sides and top to obtain maximum heat output and for access to the rear of the stove.
  • Page 10: Operation

    Flues With a Flue Draft Stabiliser When installing with a flue draft stabiliser into houses built before 2008, at least 1500mm additional means of permanent ventilation direct to outside is required. Houses built after this date will require additional means of permanent ventilation direct to outside of at least 4250 mm .
  • Page 11 Tertiary Air – not controlled (fixed supply) The Tertiary Air Supply is bled into the stove from the rear panel. Its function is to ignite unburned gasses helping provide a clean burn. It is advisable to clear these holes from time to time with a brush, especially when the stove is being serviced or after long periods of burning.
  • Page 12 Wood Burning Wood burns best on a bed of ash and it is therefore only necessary to remove surplus ash from the grate occasionally. Burn only kiln dried or well-seasoned wood, which should have been cut, split and stacked under cover for at least 36 months, with free air movement around the sides of the stack to enable it to dry out.
  • Page 13 De-ashing During stove use, whilst burning anthracite or a mix of wood and anthracite, from time to time the fire must be agitated with a poker to remove ash ensuring airflow through the fire bed and allowing the fire to burn over the whole grate. Ensure you use the glove provided.
  • Page 14 The Helios 5 is designed to operate intermittently and must not be used as an overnight burner. Clean Burn - The Clean Air Act 1993 and Smoke Control Areas Local authorities may declare the whole or part of their zone to be a smoke control area.
  • Page 15 Operation with door left open Operation with the door open can cause excess smoke and will reduce the efficiency of the stove by up to 50% (as well as presenting an obvious fire risk). The appliance must not be operated with the appliance door left open except as directed in the instructions.
  • Page 16 Grate Removal and Replacement Remove the ash pan, baffle, side bricks and rear brick before finally removing the grate. Replacement is in the reverse order. Cleaning It will be necessary to clean fly-ash off baffle plate in the top of the stove at least once a month.
  • Page 17: Safety Notes & Troubleshooting

    problems occur, then your stove needs to be dried and the cause of the problem rectified. After a shut-down, and before reuse, the appliance should be cleaned again and the chimney swept, it is essential to have the chimney swept at least once annually and it is recommended that it is swept twice a year.
  • Page 18 Smoke and Fumes Entering the Room When properly installed and operated, this appliance will not emit fumes into the room. Occasional fumes from de-ashing and refuelling may occur and is normal. Persistent fume emission with closed doors must not be tolerated. If fume emission does persist, then the following immediate action should be taken: 1.
  • Page 19 Poor Heat Output Stove too small for room Seek advice from a qualified heating engineer as to (kW) output required for room size. As a guideline the volume of the room in cubic feet divided by 500 i.e. room 15’ x 15’ x 8’ would require 3.6kW approx. Chimney and / or flue pipe restricted, room ventilation restricted.
  • Page 20: Stove Accessories

    STOVE ACCESSORIES The following is a list of stove accessories your retailer will be able to supply:  Gallery matching graphite high temperature paint  Stove Glass Cleaner  Spare Rope  Rope Seal Adhesive  CO Detector  Gallery Stove Fan ...
  • Page 24 Brought to you by Percy Doughty & Co Imperial Point, Express Trading Estate, Stone Hill Road, Farnworth, Bolton. BL4 9TN 01204 868 550 www.percydoughty.com...

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