Fluke 9102S User Manual

Dry-well calibrator
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9102S
Dry-Well Calibrator
Users Guide
9102S___ugeng0000

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Summary of Contents for Fluke 9102S

  • Page 1 9102S Dry-Well Calibrator Users Guide 9102S___ugeng0000...
  • Page 2 The warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries or to any other product, which in Fluke’s opinion, has been misused, altered, neglected, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media.
  • Page 3: Table Of Contents

    Table of Contents Before You Start ...............1 Introduction ....................1 Symbols ....................2 Safety Information ..................3 1.3.1 WARNINGS ....................3 1.3.2 CAUTIONS ....................5 Authorized Service Centers ..............6 Specifications and Environmental Conditions ......9 Specifications ................... 9 Environmental Conditions ................. 9 Quick Start ................
  • Page 4 9102S Dry-Well Calibrator 6.3.1 Scan Control ....................22 6.3.2 Scan Rate ......................22 Set-point Resistance ................22 Secondary Menu..................23 Heater Power ..................23 Proportional Band ................... 24 Controller Configuration ................25 Operating Parameters ................25 6.10 High Limit ....................25 6.11 Serial Interface Parameters ..............25 6.11.1 Baud Rate .....................26...
  • Page 5 11.1 Troubleshooting Problems, Possible Causes, and Solutions ....43 11.2 CE Comments ..................44 11.2.1 EMC Directive ....................44 11.2.2 Low Voltage Directive (Safety) ..............44...
  • Page 6 9102S Dry-Well Calibrator Tables Table 1 International Electrical Sympols used on products ....... 2 Table 2 Specifications ..................9 Table 3 Accessories ..................15 Table 4 Controller communications commands ..........32...
  • Page 7 Figures Figure 1 12 V DC Power Source Polarity ............12 Figure 2 Back Panel ..................13 Figure 3 Front Panel ..................14 Figure 4 Controller operation flowchart ............20 Figure 5 Serial Cable Wiring ................31...
  • Page 9: Before You Start

    Before You Start Introduction The Fluke Calibration 9102S Mid-Range Field Calibrator is a small portable instru- ment designed for quick on-site checks and calibration of thermocouple and RTD temperature probes. This instrument is small enough to use in the field, and accurate enough to use in the lab.
  • Page 10: Symbols

    9102S Dry-Well Calibrator Symbols Symbols Table 1 lists the International Electrical Symbols. Some or all of these symbols may be used on the instrument or in this manual. Table 1 International Electrical Sympols used on products Symbol Description AC (Alternating Current)
  • Page 11: Safety Information

    Before You Start Safety Information Symbol Description C-TICK Australian EMC mark The European Waste Electrical and Electronic Equipment (WEEE) Directive (2002/96/ EC) mark. Safety Information Use this instrument only as specified in this manual. Otherwise, the protection provid- ed by the instrument may be impaired. Refer to the safety information in the Warnings and Cautions sections below.
  • Page 12 9102S Dry-Well Calibrator Safety Information DO NOT place the instrument under a cabinet Overhead clearance is required. ● or other structure. Always leave enough clearance to allow for safe and easy insertion and removal of probes. If the instrument is used in a manner not in accordance with the equipment ●...
  • Page 13: Cautions

    Before You Start Safety Information HIGH VOLTAGE is used in the operation of this equipment. SEVERE ● INJURY or DEATH may result if personnel fail to observe safety precautions. Before working inside the equipment, turn power off and disconnect power cord.
  • Page 14: 1.4 Authorized Service Centers

    9102S Dry-Well Calibrator Authorized Service Centers correcting a malfunction. You must have a copy of the most recent Report of Calibration to restore the calibration parameters. DO NOT operate this instrument in an excessively wet, oily, dusty, or dirty ●...
  • Page 15 22 Jianguomenwai Dajie Chao Yang District Beijing 100004, PRC CHINA Phone: +86-10-6-512-3436 Telefax: +86-10-6-512-3437 E-mail: xingye.han@fluke.com.cn Fluke South East Asia Pte Ltd. Fluke ASEAN Regional Office Service Center 60 Alexandra Terrace #03-16 The Comtech (Lobby D) 118502 SINGAPORE Phone: +65 6799-5588 Telefax: +65 6799-5588 E-mail: antng@singa.fluke.com...
  • Page 17: Specifications And Environmental Conditions

    Specifications and Environmental Conditions Environmental Conditions Specifications and Environmental Conditions Specifications Table 2 Specifications Range –10°C to 122°C (14°F to 252°F) at an ambient of 23°C Accuracy ±0.25°C Stability ±0.05°C Resolution 0.1°C or °F Well-to-Well ±0.2°C with sensors of similar size at equal depths within wells Uniformity Heating Times ambient to 100°C: 10 minutes...
  • Page 19: Quick Start

    Unpacking Unpack the dry-well carefully and inspect it for any damage that may have occurred during shipment. If there is shipping damage, notify the carrier immediately. Verify that the following components are present: 9102S Dry-well ● Power Cord ● User’s Guide with Report of Calibration ●...
  • Page 20: Dc Power Operation

    DC power. – Figure 1 12 V DC Power Source Polarity The optional Model 9320A Battery Pack, available from Fluke, can be used as a por- table power source. Setting the Temperature Section 6.2, Temperature Set-point, on page 19 explains in detail how to set the temperature set-point on the calibrator using the front panel keys.
  • Page 21: Parts And Controls

    Parts and Controls Rear Panel Parts and Controls The user should become familiar with the dry-well calibrator and its parts: (See Figure 2 on this page and Figure 3 on next page). Rear Panel Power Cord - The removable power cord, (Figure ) attaches to the back side of the instrument.
  • Page 22: Front Panel

    9102S Dry-Well Calibrator Front Panel corners of the instrument are provided for airflow. The area around the calibrator must be kept clear to allow for adequate ventilation. The air is directed from the front to the back. Allow 6 inches of open space around the calibrator to allow adequate ventilation.
  • Page 23: Accessories

    3102-3 3/16 (4.8 mm) Insert 3102-4 1/4 (6.4 mm) Insert 3102-5 5/16 (7.9 mm) Insert 3102-6 3/8 (9.5 mm) Insert 3102-7 7/16 (11.1 mm) Insert 9308 Rugged Carrying Case 9320A Battery Pack Call your local Fluke representative for current pricing.
  • Page 25: General Operation

    General Operation Changing Display Units General Operation Setting the Temperature Section 6.2, Temperature Set-point, on page 19 explains in detail how to set the temperature set-point on the calibrator using the front panel keys. The procedure is summarized here. Press “SET” twice to access the set-point value. u or d to change the set-point value.
  • Page 27: Controller Operation

    Controller Operation Temperature Set-point Controller Operation This chapter discusses in detail how to operate the dry-well temperature controller using the front control panel. Using the front panel key-switches and LED display the user may monitor the well temperature, set the temperature set-point in degrees C or F, monitor the heater output power, adjust the controller proportional band, and program the calibration parameters, operating parameters, and serial interface configuration.
  • Page 28: Figure 4 Controller Operation Flowchart

    9102S Dry-Well Calibrator Temperature Set-point Units °C/°F Display Temperature Select Setpoint DOWN SET/EXIT Set-Point Resistance Adjust Setpoint Secondary Functions SET/EXIT EXIT Units °C/°F SET/EXIT Display Power Scan On/Off SET/EXIT SET/EXIT Set Proportional Band Scan Rate SET/EXIT EXIT Configuration Menu EXIT...
  • Page 29: Set-Point Value

    Controller Operation Temperature Set-point To change to another set-point memory press the up or down arrow. New set-point memory 4 location, 50°C 4 50. Press “SET” to accept the new selection and access the set-point value. Press “EXIT” to continue and to ignore any changes. Accept selected set-point memory 6.2.2 Set-point Value...
  • Page 30: Scan

    9102S Dry-Well Calibrator Scan Scan The scan rate can be set and enabled so that when the set-point is changed the dry-well heats or cools at a specified rate (degrees per minute) until it reaches the new set-point. With the scan disabled the dry-well heats or cools at the maximum possible rate.
  • Page 31: Secondary Menu

    Controller Operation Heater Power changed. The set-point resistance is used to perform a calibration adjustment using the Callendar-Van Dusen R versus T curve fit (see Section , Calibration Procedure). The instrument must be at temperature and stable prior to taking the set-point resis- tance reading.
  • Page 32: Proportional Band

    9102S Dry-Well Calibrator Proportional Band Proportional Band In a proportional controller such as this, the heater output power is proportional to the well temperature over a limited range of temperatures around the set-point. This range of temperature is called the proportional band. At the bottom of the proportional band, the heater output is 100%.
  • Page 33: Controller Configuration

    Controller Operation Serial Interface Parameters Controller Configuration The controller has a number of configuration and operating options and calibration parameters which are programmable via the front panel. These are accessed from the secondary menu after the proportional band function by pressing “SET”. Pressing “SET”...
  • Page 34: Baud Rate

    9102S Dry-Well Calibrator Serial Interface Parameters 6.11.1 Baud Rate The baud rate is the first parameter in the menu. The baud rate setting determines the serial communications transmission rate. The baud rate parameter is indicated by, Flashes bAUd for one second and then displays the setting bAUd Current baud rate 2400b The BAUD rate of the serial communications may be programmed to 300, 600, 1200, 2400 (default), 4800, or 9600 BAUD.
  • Page 35: Linefeed

    Controller Operation Calibration Parameters Current duplex mode setting FULL The mode may be changed using the up or down arrows (u d). New duplex mode setting HALF Press “SET” to accept the new setting or “EXIT” to abort the operation and skip to the next parameter in the menu. 6.11.4 Linefeed The final parameter in the serial interface menu is the linefeed mode.
  • Page 36: Alpha

    The calibration parameters are accessed by pressing “SET” after the name of the pa- rameter is displayed. The value of the parameter may be changed using the up or down arrow. After the desired value is reached, press “SET” to set the parameter to the new value.
  • Page 37: Delta

    6.12.3 DELTA This probe parameter characterizes the curvature of the resistance-temperature rela- tionship of the sensor. The value of this parameter is set at the factory for best instru- ment accuracy. Flashes for one second and then the DELTA setting is DeLta displayed Current DELTA setting 0.0000 To change the DELTA setting, press the up or down arrows. New DELTA setting 0.1000 To accept the new setting, press “SET”.
  • Page 39: Digital Communication Interface

    Digital Communication Interface RS-232 Connection Digital Communication Interface This instrument is capable of communicating with and being controlled by other equipment through the digital serial interface. With a digital interface, the instrument may be connected to a computer or other equipment.
  • Page 40: 7.2 Interface Commands

    9102S Dry-Well Calibrator Interface Commands 7.2 Interface Commands The various commands for accessing the calibrator functions via the digital interface are listed in this section (see Table 4 on this page). These commands are used with the RS-232 serial interface. The commands are terminated with a carriage-return character (CR, ASCII 13).
  • Page 41 Set DELTA calibration parameter de[lta]=n de=1.37 de: 9.99999 0.0–3.0 Miscellaneous Other Commands Read firmware version number *ver[sion] *ver ver.9999x,9.99 ver.9102S,1.10 Read structure of all commands h[elp] list of commands Read ALL operating parameters list of parameters Read set-point 999.999 ohms 100.123 ohms...
  • Page 43: Test Probe Calibration

    Test Probe Calibration Dry-well Characteristics Test Probe Calibration For optimum accuracy and stability, allow the calibrator to warm up for 10 minutes after power-up and then allow adequate stabilization time after reaching the set-point temperature. After completing operation of the calibrator, allow the well to cool by set- ting the temperature to 25°C for one-half hour before switching the power off.
  • Page 45: Calibration Procedure

    Calibration Procedure Calibration Procedure Calibration Procedure Note: This procedure is to be considered a general guideline. Each laboratory should write their own procedure based on their equipment and their quality program. Each procedure should be accompanied by an uncertainty analysis also based on the laboratory’s equipment and environment.
  • Page 46: Compute R0 And Alpha

    9102S Dry-Well Calibrator Calibration Procedure −         −  − −                      ...
  • Page 47: Accuracy And Repeatability

    Calibration Procedure Calibration Procedure Press “SET” and “EXIT” at the same time. Press “SET” until PAR is displayed. and then press u until CAL is displayed. Press “SET” five times to enter the menu. u or d until the correct numerical setting is displayed. Press Press “SET”...
  • Page 49: Maintenance

    Before using any cleaning or decontamination method except those ● recommended by Fluke, users should check with an Authorized Service Center to be sure that the proposed method will not damage the equipment. If the instrument is used in a manner not in accordance with the equipment ●...
  • Page 51: Troubleshooting

    Troubleshooting Troubleshooting Problems, Possible Causes, and Solutions Troubleshooting This section contains information on troubleshooting, CE Comments, and a wiring diagram. 11.1 Troubleshooting Problems, Possible Causes, and Solutions In the event that the instrument appears to function abnormally, this section may help to find and solve the problem.
  • Page 52: Ce Comments

    11.2.2 Low Voltage Directive (Safety) In order to comply with the European Low Voltage Directive (73/23/EEC), Fluke equipment has been designed to meet the IEC 1010-1 (EN 61010-1) and the IEC 1010-2-010 (EN 61010-2-010) standards.

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