Xerox WorkCentre 3655 Service Manual
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Xerox WorkCentre 3655 Service Manual

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See also: Troubleshooting Manual , Operating Manual
WorkCentre
®
3655
Multifunction Printer

Service Manual

Fault Code Structure:
WorkCentre
Multifunction Printer
Service Manual
Xerox Internal-Use Only
Sample
71-101-00
3655
®
Updated 11/16/15 DAW

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Summary of Contents for Xerox WorkCentre 3655

  • Page 1: Service Manual

    WorkCentre ® 3655 Multifunction Printer Sample Service Manual Fault Code Structure: 71-101-00 WorkCentre 3655 ® Multifunction Printer Updated 11/16/15 DAW Service Manual Xerox Internal-Use Only...

  • Page 2: Table Of Contents

    PL 15.1 Registration (1/3) ....................5-20 PL 15.2 Registration (2/3) ....................5-21 PL 15.3 Registration (3/3) ....................5-22 Exit PL 17.1 Exit........................5-23 Electrical PL 18.1 Electrical (1/4)....................5-24 Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 WorkCentre 3655 Multifunction Printer...
  • Page 3 Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 WorkCentre 3655 Multifunction Printer...

  • Page 4: Pl 1.1 Ui Base

    CVR IIT Front Bottom 822E04661 CVR UI Base Right Upper – CVR UI Base Right Bottom 822E04621 CVR UI Base Left – Frame Assy Neck UI Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 1.1 WorkCentre 3655 Multifunction Printer...

  • Page 5: Pl 1.2 Console Ui

    UI Assy Hinge Neck (p/o item 98) – UI Stopper Swivel (p/o item 98) – Guide UI Cable (p/o item 98) – UI Cable 604K90601 Kit UI Assy Hinge Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 1.2 WorkCentre 3655 Multifunction Printer...

  • Page 6: Laser Unit Covers

    PL 2.1 ROS Item Part Description 062K24263 Laser Unit (ROS) – Harness ROS-MCU – Harness Video – Laser Unit Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 2.1 WorkCentre 3655 Multifunction Printer...

  • Page 7: Pl 3.1 Drive

    Gear E3 Z – Gear E3 – Chassis ESS Bottom – Exit Invert Drive Assy – Exit Drive Assy 604K80770 Kit Gear Dup In Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 3.1 WorkCentre 3655 Multifunction Printer...

  • Page 8: Pl 4.1 Nohad & Links

    Stopper Assembly Xero Right – Stopper Assembly Xero Left – Spring Interlock CRU – Foot (p/o item 99) 604K77650 Kit Foot Assy (3 pieces) Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 4.1 WorkCentre 3655 Multifunction Printer...

  • Page 9: Pl 5.1 Dispenser

    Gear Idler Motor (p/o item 5) – Gear Output (p/o item 5) 127K52160 (SCC) Motor Disp N 116K91040 Connector Assy, Xerographic – CRUM Assy Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 5.1 WorkCentre 3655 Multifunction Printer...

  • Page 10: Pl 6.1 Transfer

    PL 6.1 Transfer Item Part Description 059K75560 Roll Assy Trans CRU Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 6.1 WorkCentre 3655 Multifunction Printer...

  • Page 11: Pl 7.1 Fuser

    PL 7.1 Fuser Item Part Description 126K30929 (SCC) Fusing Unit 220V – 126K30919 (SCC) Fusing Unit 110V 604K98010 Envelope Fuser, 110V Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 7.1 5-10 WorkCentre 3655 Multifunction Printer...

  • Page 12: Pl 8.1 Xerographics

    Kit PKG TN XC WW 25K Metered – 106R02736 Kit PKG TN XC EU/US 6K – 106R02739 Kit PKG TN XC DMO 14K Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 8.1 WorkCentre 3655 Multifunction Printer 5-11...

  • Page 13: Pl 9.2 Tray 550

    Handle Guide End 550 – Dust Cover 604K11192 Kit Roll Assy Feed (Item 4, 3 pieces) 604K78360 Kit Retard Assy Roll (with 3, 37) Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 9.2 5-12 WorkCentre 3655 Multifunction Printer...

  • Page 14: Pl 11.1 Option Feeder 550 (1/4)

    Bracket Rocate Pin 550 – Cover Rear Under OPT 550 – Optional Feeder Drive Motor 059K87520 (SCC) Feeder Assy OPT 550 AIO without Tray Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 11.1 WorkCentre 3655 Multifunction Printer 5-13...

  • Page 15: Pl 11.2 Option Feeder 550 (2/4)

    Plate Earth T A – Bracket Spring Nudger – Cover Harness SNS – Shaft Gear – Gear OPT Feeder 550 – Spring Nudger OPT Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 11.2 5-14 WorkCentre 3655 Multifunction Printer...

  • Page 16: Pl 11.3 Option Feeder 550 (3/4)

    Handle Guide End 550 – Dust Cover 604K11192 Kit Roll Assy Feed (Item 4, 3 pieces) 604K78360 Kit Retard Assy Roll (with 3, 37) Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 11.3 WorkCentre 3655 Multifunction Printer 5-15...

  • Page 17: Pl 11.4 Option Feeder 550 (4/4)

    Sensor Photo (Path Sensor) – Actuator PRE REGI – Spring Sensor PRE REGI – Harness Assy OPT REG – Spring Pinch TA OP Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 11.4 5-16 WorkCentre 3655 Multifunction Printer...

  • Page 18: Pl 13.1 Msi (1/2)

    – Roll Rubber – Core Roll – Shaft Feed MSI – Bearing Feed MSI – Flange Pick Up 801K57914 Frame Assy Top MSI Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 13.1 WorkCentre 3655 Multifunction Printer 5-17...

  • Page 19: Pl 13.2 Msi (2/2)

    Spring-MSI Paper Stopper Mid – Rack Guide Side – Gear Pinion – 604K78370 Kit Retard Roll MSI Assy 050K72540 Tray Assy MSI (ACO) Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 13.2 5-18 WorkCentre 3655 Multifunction Printer...

  • Page 20: Pl 14.1 Duplex Chute

    Roll Pinch DUP – Spring Pinch DUP – Chute DUP IN – Chute TRANS – – – 054K48100 Chute Assy-DUP – Cap-Spring BTR – Spring-BTR Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 14.1 WorkCentre 3655 Multifunction Printer 5-19...

  • Page 21: Pl 15.1 Registration (1/3)

    (SCC) Transport Assy-Regi FDR (PL 15.2) – Lock Tray – Plate Earth REGI OUT ZA – Holder-Connector Rear Fan – 803E13351 Stopper CST ZA S3 Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 15.1 5-20 WorkCentre 3655 Multifunction Printer...

  • Page 22: Pl 15.2 Registration (2/3)

    Roll REGI Pinch – Bearing REGI CTR – Roll Support 2 – Bracket Nudger D – – Kit Feeder Assy (see PL 15.3) Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 15.2 WorkCentre 3655 Multifunction Printer 5-21...

  • Page 23: Pl 15.3 Registration (3/3)

    – Shaft Assy Feed – Plate Nudger – Gear Idler Nudger – Gear Nudger TI – Shaft Nudger ZA – Bearing Nudger D Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 15.3 5-22 WorkCentre 3655 Multifunction Printer...

  • Page 24: Pl 17.1 Exit

    Roll Assy Exit 604K77510 Kit Pinch Assy L 604K77520 Kit Pinch Assy R – Actuator Full Stack – Full Stack Sensor 054K48380 Chute Assy Exit Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 17.1 WorkCentre 3655 Multifunction Printer 5-23...

  • Page 25: Pl 18.1 Electrical (1/4)

    HDD (REP 18.1.97) – Plate Assy ESS IIT-MCU Note: If the Wireless Print Kit is defective, Sales will need to order a replacement. 497K11500 Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 18.1 5-24 WorkCentre 3655 Multifunction Printer...

  • Page 26: Initial Issue - Xerox Internal Use Only Parts Lists

    (SCC) PWBA Stapler LVPS 220v – 105K31930 (SCC) PWBA Stapler LVPS 110v – Plate Sub LVPS 604K90550 Kit Stapler Assy 99 { 6, 7 Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 18.2 WorkCentre 3655 Multifunction Printer 5-25...

  • Page 27: Pl 18.3 Electrical (3/3)

    (SCC) Harness Assy SubLV-LVPS – (SCC) Harness Assy SubLV-IITmcu – (SCC) Harness Assy SubLV-Stapler Assy – (SCC) Harness Assy LVPS-Drawer – (SCC) Harness Assy MCU-Fusing200 Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 18.3 5-26 WorkCentre 3655 Multifunction Printer...
  • Page 28 – (SCC) Harness Assy INLET 200 – (SCC) Harness Assy LVPS-Fusing – (SCC) KIT AC Inlet 220V – (SCC) KIT AC Inlet 110V Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 18.4 WorkCentre 3655 Multifunction Printer 5-27...
  • Page 29 CVR Side Right Inner 99 { 7, 8 604K90570 Kit CVR Assy Front 604K90580 Kit CVR Assy Front Top 604K85900 Kit CVR Assy Extension Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 19.1 5-28 WorkCentre 3655 Multifunction Printer...
  • Page 30 CVR Rear Under – Guide Harness Under Rear 032E43511 Guide Harness SubLV – CVR Exit Top – CVR Exit 848K62912 Kit CVR Assy Exit Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 19.2 WorkCentre 3655 Multifunction Printer 5-29...
  • Page 31 868E76893 Strap Rear – Guide Harness Rear 127E86631 Fan Rear (Sub-Fan) – Screw TP 054K48100 Chute Assy Duplex 604K85650 Kit CVR Assy Rear Parts Lists Initial Issue - Xerox Internal Use Only 5/2014 PL 19.3 5-30 WorkCentre 3655 Multifunction Printer...
  • Page 32 PF 1 Idle Spring (p/o item 98) – Idle Roll Assy (p/o item 98) 604K85850 Kit DADF Pick Up Module (Mid) 604K85860 DADF Assy Top Cover (Mid) Initial Issue - Xerox Internal Use Only Parts Lists 5/2014 PL 21.1 WorkCentre 3655 Multifunction Printer 5-31...

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