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Alliance Laundry Systems FTS90A*N Service

Alliance Laundry Systems FTS90A*N Service

Homestyle frontload washers
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Homestyle
Frontload
Washers
Refer to Page 2 for Model Numbers
FLW1515C
Part No. 801726R4
www.alliancelaundry.com
October 2012

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Summary of Contents for Alliance Laundry Systems FTS90A*N

  • Page 1 Homestyle Frontload Washers Refer to Page 2 for Model Numbers FLW1515C Part No. 801726R4 www.alliancelaundry.com October 2012...

  • Page 3: Table Of Contents

    All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 4: Model Identification

    Information in this manual is applicable to these machines: FTS90A*N FTS91A*N FTU90A*N FTU91A*N LTS90A*N LTS95A*N * Add Letter To Designate Color. W – White Q – Bisque © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 5: Section 1 - Safety Information

    • Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire, electric shock, serious injury or death. W006R2 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 6: Locating An Authorized Servicer

    Locating an Authorized Servicer Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.

  • Page 7: Section 2 - Introduction

    When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown. NAMEPLATE LOCATION H129PE1A 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 8: How Your Washer Works

    Pressure Switch Switch (Located in control cabinet) Control (Located in control cabinet) Mixing Valve Belt Cycle Selector Inner Basket Outer Inverter Motor Control Electric FLW1734S Drain Pump © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 9 The spin speeds and duration of this final high spin cycle are determined by the type of wash cycle selected (refer to table). 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 10 Section 2 Introduction Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 11: Section 3 - Troubleshooting

    The knocking sound is made when the flat spot hits the pulley. The knocking may occur during a pulse spin and fade after reaching a higher RPM. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 12: Error Code Listing

    HEATING LED one-second on/one second off to indicate an open/ with heater) shorted temperature sensor error. This error will be cleared when the door is opened at the end of the cycle. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 13 Section 3 Troubleshooting Notes 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 14: Washer Will Not Start - No Leds/Lights Lit (No Response To Start Switch)

    Correct wiring terminals "H9-3" to "H9-7" to and/or replace on the machine control when start switch. the start switch is depressed? Replace machine control. FLW1791S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 15 Section 3 Troubleshooting WASHER WILL NOT START – NO LEDS/LIGHTS LIT (NO RESPONSE TO START SWITCH) 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 16: Washer Will Not Start - Door Open Error (Wash/Rinse Leds Flashing - Door Must Be Closed And Attempting To Lock)

    Is there 120 VAC from Replace the the BLK wire on the secondary door secondary door switch. switch to neutral? Correct wiring to the secondary door switch. FLW1721S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 17 Section 3 Troubleshooting WASHER WILL NOT START – DOOR OPEN ERROR (WASH/RINSE LEDS FLASHING – DOOR MUST BE CLOSED AND ATTEMPTING TO LOCK) 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 18: Washer Will Not Start - No Door Lock (Door Led Flashing)

    120 Volts Correct wiring at the door lock between machine between the WHT/RED control and door and the PNK/BLK lock assembly. wires? Replace door lock assembly. FLW1722S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 19 Section 3 Troubleshooting WASHER WILL NOT START – NO DOOR LOCK (DOOR LED FLASHING) 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 20: Motor Will Not Run (Door/Final Spin Leds Flashing)

    Tach. Circuit: Approx. 115 ohms (Terminals 4-5) control. Refer to values Windings: Approx. 4 - 5 ohms (Terminals 1-2, 1-3, 2-3) at right. Replace motor. FLW1712S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 21 Section 3 Troubleshooting MOTOR WILL NOT RUN (DOOR/FINAL SPIN LEDS FLASHING) 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 22: Washer Will Not Fill - No Communication Error (Wash/Door Leds Flashing)

    Replace terminals "H9-1" to pressure "H1-1" on the motor switch. control board? Is there Replace 120 Volts motor at the control. mixing valve? Replace mixing valve. FLW1713S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 23 Section 3 Troubleshooting WASHER WILL NOT FILL – NO COMMUNICATION ERROR (WASH/DOOR LEDS FLASHING) 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 24: Washer Overflows

    Is there 120 Volts and replace across the coil of inoperative either the hot or cold pressure switch water solenoid? if necessary. Replace inoperative mixing valve. FLW1665S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 25 Section 3 Troubleshooting WASHER OVERFLOWS 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 26: Pump Does Not Operate

    Is there Correct wiring 120 Volts from between pump "H6-2" to "H6-5" on the machine control? machine control. Replace machine control. FLW1670S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 27 Section 3 Troubleshooting PUMP DOES NOT OPERATE 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 28: Serial Communication Error (Final Spin/Rinse Leds Flashing)

    Replace the harness. FLW1714S *NOTE: Machine must be restarted to check voltage. Voltage is intermittently present for the first 15 seconds until error mode is displayed. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 29 Section 3 Troubleshooting SERIAL COMMUNICATION ERROR (FINAL SPIN/RINSE LEDS FLASHING) 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 30: Washer Will Not Heat - Open/Shorted Temperature Sensor (Heating Led Flashing At End Of Cycle) (Models Equipped With Heater)

    500-35000 Ohms? Using an Ohmmeter, is the resistance value Replace thermistor/heater at the thermistor assembly. between 500-35000 Ohms? Check wiring to thermistor. FLW1723S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 31 Section 3 Troubleshooting WASHER WILL NOT HEAT – OPEN/SHORTED TEMPERATURE SENSOR (HEATING LED FLASHING AT END OF CYCLE) (MODELS EQUIPPED WITH HEATER) 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 32: Washer Will Not Heat (Models Equipped With Heater)

    Replace Is there heater. 120 Volts across Replace terminals 1-2 on machine control. the heat relay? Replace heat relay. FLW1724S © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 33 Section 3 Troubleshooting WASHER WILL NOT HEAT (MODELS EQUIPPED WITH HEATER) 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 34 Section 3 Troubleshooting Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 35: Section 4 - Grounding

    115 ± 12 other than that V.A.C. V.A.C. illustrated, the qualified electrician should correct the problem. ROUND 115 ± 12 GROUNDING V.A.C. PRONG H008GE3A Figure 1 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 36: Machine Ground Connections - Front Control Washers

    Ground Power Cord to Control Cabinet Grounding Hardware to Control Cabinet Ground to Electric Drain Pump Ground to Outer Tub Ground to Outer Tub Front Ground to Outer Tub to Cabinet © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 37 Section 4 Grounding FLW1166G Front Control Washers Figure 2 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 38: Machine Ground Connections - Rear Control Washers

    Ground to Cabinet Top Ground Power Cord to Cabinet Top Ground to Electric Drain Pump Ground to Outer Tub Ground to Outer Tub Front Ground to Outer Tub to Cabinet © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 39 Section 4 Grounding FLW1167G Rear Control Washers Figure 3 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 40 Section 4 Grounding Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 41: Section 5 - Service Procedures

    Refer to Figure 5. l. Carefully lift control cabinet assembly off washer. m. Remove screws holding left, right and rear control cabinets together. Refer to Figure 5. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 42 CONNECTOR TEMPERATURE (SUPPLY SWITCH INJECTION MODELS) PUSH-TO- START SWITCH TIMER KNOB CONTROL CONTROL KNOB PANEL ROCKER LABEL CONTROL SWITCH FLW831P PANEL OVERLAY FRONT CONTROL MODELS Figure 5 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 43: Control Hood Assembly (Rear Control Washers)

    Remove two screws holding each end panel to control mounting plate. Refer to Figure 7. PIVOT HOOD FORWARD HOOD ATTACHING SCREWS W252IE1A W169SE3B Figure 6 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 44 ROCKER SWITCH INDICATOR PANEL LIGHT RIGHT (Models PUSH-TO- with Heat) START SWITCH LENS TIMER KNOB SCREW CONTROL PRESSURE FLW1735S SWITCH PRESSURE REAR CONTROL MODELS HOSE Figure 7 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 45: Cycle Switch

    Use a pliers if be reinstalled in same position. necessary. NOTE: Refer to wiring diagram when rewiring switch. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 46: Pressure Switch

    NOTE: Refer to wiring diagram when rewiring hose. control board. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 47: Indicator Lights

    Attempted repair or tampering with the control will panel. void its warranty. b. Disconnect wires from switch. d. Remove four screws holding control to control hood rear panel. Refer to Figure 7. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 48: Graphic Panel

    (not included) or h. Remove screws holding both end panels to equivalent. Refer to Figure 4. control hood assembly. Refer to Figure 7. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 49 DOOR j. Remove two screws holding front of cabinet SEAL top to front flange of side panels. Refer to Figure 12. H205SE1A Figure 10 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 50 STEP 1: PULL SEAL UP. STEP 2: PULL SEAL OUT. STEP 4: PULL SEAL OUT AND REMOVE STEP 3: PULL SEAL DOWN. FROM FRONT PANEL. FLW1190B Figure 11 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 51 SCREWS Figure 12 DOOR DOOR DISPENSER SWITCH SWITCH DRAWER WIRES DOOR LATCH DOOR SWITCH LATCH SWITCH ATTACHING SCREWS FRONT PANEL WIRE ATTACHING SCREWS H204SE3A HARNESS Figure 13 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 52: Mixing Valve

    (7) Remove bottom two front panel attaching screws. Refer to Figure 13. (8) Remove front panel (with loading door attached) away from washer as far as wires permit. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 53 MIXING VALVE-TO- HOSE DISPENSER HOSE HOSE CLAMP HOSE CLAMP BACKFLOW PREVENTER SCREWS MIXING VALVE MIXING VALVE PLATE REAR PANEL MOUNTING H077P CLIP WIRE HARNESS DISCONNECT BLOCKS Figure 14 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 54: Inverter Control

    Remove screws holding inverter control to base of washer. Refer to Figure 15. g. Place old control in the anti-static wrapping that new control was supplied in. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 55: Electric Drain Pump

    NOTE: Refer to wiring diagram when rewiring drain pump. d. Remove three mounting screws holding pump to base and remove pump out through front of washer. Refer to Figure 16. FLW1684 Figure 16 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 56: Belt

    Refer to Figure 13. Remove clips holding wire harness and door seal hose along top flange of front panel and remove front panel. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 57 Section 5 Service Procedures INNER BASKET PULLEY PIVOT BOLT ADJUSTING BOLT BELT INCH MOTOR MOUNTING MOTOR BRACKET SHAFT METAL PIVOT BOLT ADJUSTING BOLT WIRE HARNESS FLW1706S Figure 17 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 58: Front Panel

    Using the special tool, No. 318P4, remove dispenser drawer. Refer to Figure 9. e. Remove bottom two front panel corner screws. Refer to Figure 12. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 59 DOOR LATCH SWITCH HOSE WIRE HARNESS LARGE CLAMP DOOR SEAL DISPENSER HOUSING When installing door seal, align connecting hose in vertical position. LARGE CLAMP FLW1738S Figure 18 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 60: Loading Door

    Refer to Figure 19. DOOR BEZEL INNER DOOR AND GLASS HINGE ASSEMBLY LOCKWASHER DOOR GLASS SCREW H212SE1A Figure 19 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 61: Door Seal And Hose Assembly

    Spring is in 6 o’clock position. IMPORTANT: When installing door seal hose, pull Refer to Figure 10. hose tie tight to prevent damage. Refer to Figure 18. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 62: Door Switch

    (1) Remove screws holding control panel to b. Carefully remove wire clamp ring from groove control cabinet. Refer to Figure 5. Remove with small flat blade screwdriver. Spring is panel. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 63 If area or space permits, lift cabinet top to a tighten both front and rear adjusting bolts. Then vertical position by hinging it on the rear tighten both pivot bolts. hinges. Refer to Figure 4. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 64 Lower cabinet top and install hold-down screws. l. Front Control Washers – Reinstall control panel. Rear Control Washers – Reinstall front panel, door seal and dispenser drawer. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 65: Heating Element (Models Equipped With Heater)

    Using a brass or wood rod, tap the threaded stud in toward washer about 1/4 inch to loosen heating element. OUTER TUB FRONT PANEL WASHERS SCREW HEATING ELEMENT SEAL ASSEMBLY CLAMP RING FLW1743S LOCKWASHER Figure 20 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 66: Outer Tub Front Panel

    While supporting the front panel assembly, remove the two bottom front corner screws. Refer to Figure 13. Remove front panel (with loading door attached) away from washer as far as wires permit. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 67 Tighten the clamp ring screw and nut until a spacing of one inch is achieved at the clamp ring opening or until tight. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 68: Inner Basket Pulley

    While supporting the front panel assembly, remove the two bottom front corner screws. Refer to Figure 13. Remove front panel (with loading door attached) away from washer as far as wires permit. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 69: Inner Basket Assembly

    Carefully pull seal off front lip of e. Grasp loading door seal lip. Refer to Figure 11, outer tub front panel and remove door seal and Step 1. hose. Refer to Figure 18. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 70 Leave the nuts loose. and pulley properly seat. IMPORTANT: Always use new nylon locknuts. NOTE: When installing new cap screw, apply a thread locking compound to screw threads and © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 71 Figure 26. Make sure seal lips also are packed with grease. Refer to Figure 26. c. Install inner basket assembly by pushing all the way into outer tub. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 72 LOCKWASHER OUTER FLAT WASHER INNER BASKET PULLEY INNER BOLTS MOUNTING PLATE AND PRESSURE HOSE CLIP BEARING HOUSING ASSEMBLY PRESSURE HOSE FLW1745S FRONT CONTROL WASHER ILLUSTRATED Figure 25 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 73 APPLY ANTI-SEIZE OUTER COMPOUND TO THESE AREAS FLW1707S INNER BASKET Figure 26 Left Hand Pulley Bolt Thread Tightening Screw Fixture Pulley FLW25K Flat Washer FLW25K Figure 27 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 74: Bearing Housing

    IMPORTANT: When installing door seal hose, pull e. Grasp loading door seal lip. Refer to Figure 11, hose tie tight to prevent damage. Refer to Figure 18. Step 1. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...
  • Page 75 NOTE: Cap screw can be accessed through hole in (31.46 Nm). Then tighten the three inner bolts and rear panel by removing hole plug. Refer to torque to 150 inch pounds (17.16 Nm). Figure 25. 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 76 From front of washer, pull inner basket forward as far as possible. Flat washer should be against pulley. k. Push inner basket back into outer tub as far as possible. © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 77: Section 6 - Adjustments

    RUBBER W185 FOOT d. Place rubber feet on all four leveling legs. Refer to Figure 28. REAR CONTROL WASHERS Figure 28 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 78: Loading Door

    Refer to Figure 29. DOOR BEZEL INNER DOOR AND GLASS LOCKWASHER INNER DOOR GLASS LOADING DOOR ATTACHING SCREW HINGE H212SE1B ASSEMBLY Figure 29 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 79: Door Catch

    Reinstall door bezel. FUNNEL DOOR CATCH 685429 DOOR LOCK ALIGNMENT OF THESE TWO EDGES 685430 CATCH H250SE3A SHOWN CLOSED Figure 30 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...

  • Page 80: Motor Belt Tension

    Refer to Figure 31. INNER BASKET PULLEY PIVOT BOLT ADJUSTING BELT INCH BOLT MOTOR MOUNTING MOTOR BRACKET SHAFT METAL PIVOT BOLT ADJUSTING BOLT WIRE HARNESS FLW1706S Figure 31 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

  • Page 81: Shipping Braces

    Removal of supports prior to final installation may cause SHOCK ABSORBER SHIPPING SUPPORT SHOCK ABSORBER SHIPPING SUPPORT SHIPPING BRACKET FLW821S Figure 32 801726 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT...
  • Page 82 Section 6 Adjustments Notes © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 801726...

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