Table of Contents
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Instruction Manual
EK 60UNV-L
Index
1.
Introduction
2.
Warranty
3.
Description of the electric-hydraulic
universal unit
3.1
Description of the components
3.2
Brief description of the important features of
the unit
3.3
Description of the light diode display
4.
Remarks in respect of the determined use
4.1
Operation of the unit
4.1.1 Use of the crimping dies
4.1.2 Use of the cutting dies
4.1.3 Use of the punch adapter
4.2
Explanation of the application range
4.3
Mounting instructions
4.4
Service and Maintenance instructions
5.
Troubleshooting
6.
Technical data
7.
Putting out of operation/waste disposal
Symbols
Safety warnings
Please do not disregard these instructions in or-
der to avoid human injuries and environmental
damages.
Operational warnings
Please do not disregard them to avoid dama-
ging the pump unit.
1. Introduction
Before starting to use the tool please read
the instruction manual carefully.
Use this tool exclusively for its determined use.
Mounting and assembly of connecting material with the
help of this tool must only be performed by specially trai-
ned personnel. The minimum age is 16 years.
This instruction manual has to be carried along during the
entire life span of that tool.
The operator has
• to guarantee the availability of the instruction manual
for the user and
• to make sure, that the user has read and understood
the instruction manual.
2.
Warranty
If the tool is operated according to its intended
use and the regular maintenance services are
observed our warranty is 24 months from the
time of delivery. Worn-out parts resulting from
its intended use are excluded. We reserve the
right to rework the tool in case of a justifi ed war-
ranty claim.
3.
Description of the electric-
hydraulic universal unit
3.1 Description of the components
The electric-hydraulic crimping unit is a hand held tool
and consists of the following components:
HE.13423_B © 09/2010
Table 4 (see Picture 1)
Pos. Description
Function
1
LED (red)
Indicator for battery charge
control, tool functions and
faults
2
Battery
rechargeable
cartridge
3Ah Li-Ion battery (RAL2)
Optional:
mains adapter NG2
3
Trigger
Switch to start working cycle
4
Retract button
Button to retract the piston in
case of error or emergency
5
LED (white)
To illuminate the working area
6
Adapter
Provides the use of different
common crimping dies
7
Latch
Device to open/close the head
8
Locking pin
Adapter and cutting blades
must be locked with this pin
prior to operation
9
Ring
Loop to secure the tool and/or
for assembly purposes
10
Housing
ergonomically formed plastic
housing in a 2-Component
design for perfect handling
3.2 Brief description of the important fea-
tures of the unit
The hydraulic unit incorporates an automatic retrac-
tion which returns the piston into its starting position
when the maximum operating pressure is reached.
A manual retraction stop with Teach-in allows the
user to programm the stop position during the ret-
raction of the piston so that the piston stops at the
very position where the previous crimping/cutting
cycle had been stopped.
The unit is equipped with a special brake which
stops the forward motion of the piston/dies when
the trigger is released.
The unit is equipped with a double piston pump
which is characterised by a rapid approach of the
dies towards the connector and a slow crimping
motion.
The crimping head can be smoothly turned by 330°
around the longitudinal axis in order to gain better
access to tight corners and other diffi cult working
areas.
The tool is equipped with a microprocessor which
shuts off the motor automatically after the crimp is
completed, indicates service intervals and low bat-
tery charges and performs internal checks.
A white LED illuminates the working space after ac-
tivating the trigger. It automatically switches off 10
sec. after releasing the trigger. This feature can be
deactivated.
All tool functions can be controlled by one trigger.
This results in an easy handling and a better grip
compared to a two button operation.
1
GB
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