Baja motorsports SSR200 Owner's Manual
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Baja motorsports SSR200 Owner's Manual

200cc engine dirt bike
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SSR200 Dirt Bike
Read this manual carefully. t contains important safety information.
No one under the age of 16 should operate this dirt bike.
OWNER'S MANUAL
Minimum Recommended Age
Requirement: 16
200cc Model
Always wear a helmet; t could save your Life!
Do not remove this operator's manual from this vehicle.
Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle.

Rev. A

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Summary of Contents for Baja motorsports SSR200

  • Page 1 SSR200 Dirt Bike Read this manual carefully. t contains important safety information. No one under the age of 16 should operate this dirt bike. OWNER’S MANUAL Minimum Recommended Age Requirement: 16 200cc Model Rev. A Always wear a helmet; t could save your Life! Do not remove this operator’s manual from this vehicle.
  • Page 2 90 days form the date of purchase. During the warranty period BAJA MOTORSPORTS, LLC will at its option, repair, provide replacement parts or replace your Baja Motorsports SSR200 Dirt bike at no charge. This warranty does not cover normal wear items or damage caused by neglect or misuse of the product.
  • Page 3 WARNNG This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle.

  • Page 4: Table Of Contents

    Table of Contents SAFE OPERATON ................3 SAFETY GEAR ..................4 MAN DATA ................... 5 PARTS & SUBASSEMBLES .............. 6 OPERATON ..................8 FUEL VALVE ................... 8 ENGNE STARTNG ..............9 BREAkNG N THE ENGNE ............10 SWTCHES ON THE RGHT HANDLEBAR ......11 GEAR SHFTNG ................
  • Page 5 Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words WARNNG or CAUTON have some special meanings. Pay great attention to the messages. WARNNG ndicates a potential hazard that could result in death or injury. CAUTON ndicates a potential hazard that could result in vehicle damage.

  • Page 6: Safe OperatOn

    SAFE OPERATON Rules for Safe Operation · A pre-operation check must be conducted, before starting the engine, insure safety, prevent mishaps, and damage to components. · t is strongly suggested that all operators take a certified motorcycle rider’s course prior to operating the vehicle. ·...

  • Page 7: Safety Gear

    SAFETY GEAR A DOT approved motorcycle helmet is the most important part of you safety gear. A DOT approved motorcycle helmet can help prevent a serious head injury. Choose a helmet that fits snugly. Motorcycle dealers can help in selecting a good quality helmet which fits properly. WARNNG Operating this Dirt bike without wearing an approved DOT motorcycle helmet, eye protection, and protective clothing could be hazardous.

  • Page 8: MaN Data

    MAN DATA Data Data Description Description 2180mm 69mm X 53mm Overall length Cylinder bore x (85.83”) stroke 810mm 9.2:1 Overall width Compression ratio 31.89” 1180mm 10.8kW/8000rpm Overall height Output, max (46.46”) (14.4 hp/8000rpm) 1360 mm 13.0N.m/7200 r/min Wheelbase Torque, max (53.54”) 130kg 1500r/min ±...

  • Page 9: Parts & SubassemblEs

    PARTS & SUBASSEMBLES gnition key switch Clutch Lever Front brake lever Brake fluid reservoir On/Off switch Electric start Throttle twist grip button Fuel tank cover...
  • Page 10 Front Shock Absorber Gas Cap Battery compartment Front Wheel Rear Wheel Fuel Valve Gear Shifting Drive Chain Front brake Drive Chain Pedal caliper Choke lever Rear Fork Side Stand on Carburetor Front Shocks Exhaust Silencer Seat Cushion Rear brake caliper Carburetor Oil Cap Rear Brake pedal...

  • Page 11: OperatOn

    OPERATON FUEL VALVE Fuel filling The capacity of the fuel tank is 6.5L (1.71 gal) . Unscrew the gas cap by turning it counter clockwise and carefully fill the tank with unleaded gasoline through the opening. DO NOT MX GAS AND OL TOGETHER, THS S A 4-STROkE ENGNE. Replace the gas cap by carefully aligning the threads on the cap and the tank and turning the cap clock wise.

  • Page 12: EngNe StartNg

    ENGNE STARTNG CAUTON Verify oil level prior to starting (see page 16) Starting the engine with low or no oil will damage the engine. WARNNG Never start the engine in a closed place as the exhausted gas from the vehicle contains toxic carbon monoxide.

  • Page 13: BreakNg N The EngNe

    BREAkNG N THE ENGNE The first 600 Miles of operation should be considered the “Break-in” period and special attention shall be paid to the following points: 1. Take special care not to increase the RPM’s of the engine while climbing steep slopes.

  • Page 14: SwTches On The RGht Handlebar

    SWTCHES ON RGHT HANDLEBAR gnition switch The ignition switch is Located on the right handlebar. When the switch is turned to “ ” (off ) position, the engine will not start. f the engine is running and the Off button is pushed the engine will turn off. When the switch is turned to “...

  • Page 15: Gear ShFtNg

    GEAR SHFTNG Reduce throttle before shifting. Never increase the throttle while shifting gears. Pull in the clutch lever, located on the right hand grip Depress the Shift lever to place the gear in 1st, lift up the lever to shift to 2nd, 3rd, 4th and 5th. Do not place your foot on the gear-shifting pedal while operating the dirt bike to avoid damaging the clutch caused by sudden gear shifting accidentally.

  • Page 16: Battery NstallatOn

    BATTERY NSTALLATON NTAL SERVCE AND NSTALLATON OF BATTERY: WARNNG The following procedure is very dangerous and should be performed with utmost care and attention. Wear protective eye wear, rubber gloves, and have water available should electrolyte come in contact with skin or eyes. kEEP ALL CHLDREN AWAY FROM THE AREA WHLE THS PROCEDURE S BENG PERFORMED.
  • Page 17 Note: The following page is for vehicles with battery’s containing separate electrolyte pack. Most battery’s will come with the electrolyte already sealed into the battery. Preparing the battery: · Place battery on level surface. Remove sealing tape from top. (see figure 20) ·...
  • Page 18 How to nitially Charge the battery: 1. Connect the red positive (+) cable to the red positive (+) pole of the battery. (see figure 24) 2. Connect the black negative (-) cable to the black negative (-) pole of the battery. (see figure 25) Note: The red positive (+) cable has a larger diameter than Figure 24 the black negative y cable.

  • Page 19: Check-Ups, Adjustment And MaNtenance

    CHECk-UPS, ADJUSTMENT AND MANTENANCE Checking the Oil Check the engine oil each time prior to operating the dirt bike. The oil level should be between the upper and lower lines of the oil sight gauge located on the right cover of the crankcase. The level can also be checked on the dip stick. 1.

  • Page 20: ChangNg The OL, CleanNg OL FLter Screen

    CHANGNG THE OL, CLEANNG OL FLTER SCREEN 1. Remove the “Screw Plug, spring and oil filter screen located at the bottom of the engine and let the oil drain into an approved collection container. DO NOT PERFORM THS PROCEDURE WHLE THE ENGNE S HOT. SEROUS BURNS COULD RESULT FROM CONTACT WTH HOT OL.

  • Page 21: CheckNg & CleanNg The AR FLter

    CHECkNG & CLEANNG THE AR FLTER Air filter is located under left side plastic cowling. Cowling will need to be removed. Take the air filter out and check to see if it is dirty or torn. Remove foam element and wash with water and allow to dry per instructions below. Apply a few drops of machine oil.

  • Page 22: AdjustNg The Throttle Cable

    ADJUSTNG THE THROTTLE CABLE Make sure the hrottle works normally. Check if the throttle twist grip has the required free operating movement. The required free operating movement: 2-6mm (.078” - .24”) f the grip cannot be moved freely, turn the adjusting nut located on top of the throttle twist grip to ensure proper operating movement.

  • Page 23: NspectOn Of Front HydraulC Brake

    FRONT HYDRAULC DSk BRAkE Brake fluid reservoir Brake fluid cap Lower mark Front disk brake caliper Brake hose Brake fluid level nspect the front disk brake caliper for leakage. f brake fluid leaks, the safety of riding could be affected. 2.

  • Page 24: Clutch Adjustment

    CLUTCH ADJUSTMENT 3.0 - 5.0mm play (0.12”-0.20”) Clutch lever adjustment nut Adjustment Cover To adjust the clutch lever play: 1. Remove the adjuster cover (slide back on cable). 2. Loosen adjuster nut and move adjuster in or out to obtain the correct play. 3.

  • Page 25: Adjustment Of ChaN

    ADJUSTMENT OF CHAN 1. When chain adjustment is needed, loosen rear axle bolt . 2. Turn the chain adjusting nuts on the left and right sides to adjust the tension of the chain and to align the marking of the chain adjuster with the engraved lines in the similar position on both sides.

  • Page 26: TroubleshootNg

    mproper repairs or adjustments may damage the vehicle. Such damage may not be covered under warranty. f you are not sure about the proper action, consult your authorized service center or Baja Motorsports about the problem. Fuel Supplying Check 1. Make sure there is adequate fuel in the fuel tank.
  • Page 27 gnition System Check 1. Remove the spark plug and reattach it to the spark plug lead. 2. Turn ignition key to the “RUN” position. Slide the engine stop switch to the “Run” position. Push the electric button “START “(grey button). f the ignition system is operating properly, a blue spark should jump across the spark plug gap.

  • Page 28: VehCle WashNg

    VEHCLE WASHNG Cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage. CAUTON Washing the motorcycle with over-pressurized water may cause damage to some of its components.

  • Page 29: NstructOns For Storage

    NSTRUCTONS FOR STORAGE f the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage. Before storing the vehicle for a long period , proper maintenance has to be carried in case maintenance is not completed when the vehicle is put back into use after storage.

  • Page 30: ResumptOn Of ServCe After Storage

    RESUMPTON OF SERVCE AFTER STORAGE 1. Remove the covering and remove the wooden blocks used in storing the vehicle. Change the engine oil if the vehicle has been out of service for over 4 months. 2. Drain off the remaining atomized anti-rust oil from the fuel tank, followed by filling it with fresh gasoline therein.

  • Page 31: ResumptOn Of ServCe

    RESUMPTON OF SERVCE 1. Remove the covering and clean the vehicle. Change the lubricating oil if the vehicle has been off service for more than 4 months. 2. Charge the battery, if applicable, and remount it. 3. Drain off the anti-rust solution from the fuel tank, followed by filling fuel therein to the required level.

  • Page 32: NspectOn And MaNtenance

    NSPECTON AND MANTENANCE t is very important to inspect and maintain your SSR200 regularly. Follow the guidelines in the chart. The intervals between periodic services in months are shown. At the end of each interval be sure to perform the maintenance listed.

  • Page 33: SerAl Number LocatOn

    SERAL NUMBER LOCATON You need to know the frame and engine serial numbers to get title documents for your Dirt Bike. You also need these numbers to help your authorized service center or Baja Motorsports order parts. The Frame number is stamped on front of Dirt bike frame. The engine number is located on the left side of the engine housing.
  • Page 35 BAJA INC. – EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the date the vehicle is de- livered to the first purchaser other than an authorized dealer, or the date it is first used as a dem- onstrator, lease, or company vehicle, whichever comes first and continues for 60 months after that date, or 5,000km, whichever comes first, provided there has been no abuse, neglect or improper maintenance of your vehicle.
  • Page 36 Your emission control system warranty covers components whose failure would increase an en- gine’s emission, including electronic controls, fuel injection system, carburetor, the ignition sys- tem, catalytic converter, or any other system utilized in this vehicle to control emission if it is origi- nally equipped.
  • Page 37 6. Physical damage, corrosion, or defects caused by fire, explosions or similar causes beyond the control of the Distributor. 7. Failures not caused by a defect in material or workmanship. Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties.
  • Page 38 Baja Inc. P.O. Box 61150 Phoenix, Az. 85082 Tel: 602-443-9180 Toll Free: 888-863-2252...

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