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GE MM200 Quick Start Manual

Low voltage motor protection and control.
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GE
Grid Solutions
MM200 Revision: 1.2x
Manual P/N: 1601-9030-A7
Manual Order Code: GEK-113401F
*1601-9030-A7*
Motor Management System
Low voltage motor protection and control
Quick Start Guide
E83849
LISTED
IND.CONT. EQ.
52TL
MM200

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Table of Contents

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  • Page 1 Grid Solutions MM200 Motor Management System Low voltage motor protection and control Quick Start Guide MM200 Revision: 1.2x Manual P/N: 1601-9030-A7 Manual Order Code: GEK-113401F E83849 LISTED *1601-9030-A7* IND.CONT. EQ. 52TL...
  • Page 2 The contents of this manual are the property of GE Multilin Inc. This documentation is furnished on license and may not be reproduced in whole or in part without the permission of GE Multilin. The content of this manual is for informational use only and is subject to change without notice.
  • Page 3 Warranty For products shipped as of 1 October 2013, GE warrants most of its GE manufactured products for 10 years. For warranty details including any limitations and disclaimers, see our Terms and Conditions at https://www.gegridsolutions.com/multilin/warranty.htm...
  • Page 4: Table Of Contents

    Outputs specifications........................30 Power supply specifications ......................30 Communications specifications.....................30 Testing and certification ........................31 Physical specifications........................32 Environmental specifications ......................32 MM200 ORDER CODES Example of an MM200 order code....................35 MAINTENANCE General Maintenance..........................37 In-service maintenance ..........................37 MM200 MOTOR MANAGEMENT SYSTEM – QUICKSTART GUIDE toc–1...
  • Page 5 TABLE OF CONTENTS Out-of-service maintenance ........................37 Unscheduled maintenance (system interruption) ................38 Backup and restore settings ......................38 Backing up settings............................38 Restoring settings ............................38 Upgrading firmware .............................39 Upgrading the software..........................40 Uninstalling files and clearing data.......................40 toc–2 MM200 MOTOR MANAGEMENT SYSTEM – QUICKSTART GUIDE...
  • Page 6 MM200 Motor Management System Chapter 1: Overview Overview The MM200 is a motor protection and control system designed specifically for low-voltage motor applications. The MM200 provides the following key benefits. • Protection, control, and communication options to suit low-voltage motor applications.
  • Page 7: Cautions And Warnings

    Before attempting to install or use the device, review all safety indicators in this document to help prevent injury, equipment damage, or downtime. Safety words and definitions The following symbols used in this document indicate the following conditions MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 8: General Safety Precautions - Mm200

    At all times, equipment ground terminal must be grounded during device operation and service. In addition to the safety precautions mentioned all electrical connections made must respect the applicable local jurisdiction electrical code. Before working on CTs, they must be short-circuited. MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 9: For Further Assistance

    Worldwide telephone: +1 905 927 7070 Europe/Middle East/Africa telephone: +34 94 485 88 54 North America toll-free: 1 800 547 8629 Fax: +1 905 927 5098 Worldwide e-mail: multilin.tech@ge.com Europe e-mail: multilin.tech.euro@ge.com Website: http://www.gegridsolutions.com/multilin MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 10: Mechanical Installation

    This section describes the mechanical installation of the MM200 system, including dimensions for mounting. Dimensions The MM200 is packaged in a fixed format divided into three specific sections. The dimensions of the MM200 are shown below. Additional dimensions for mounting are shown in the following sections.
  • Page 11: Product Identification

    CHAPTER 2: INSTALLATION Figure 2-1: MM200 dimensions Product identification The product identification label is located on the side panel of the MM200. This label indicates the product model, serial number, firmware revision, and date of manufacture. Figure 2-2: MM200 Identification label...
  • Page 12: Mounting

    The standard DIN rail mounting is illustrated below. The DIN rail conforms to EN 50022. To avoid the potential for personal injury due to fire hazards, ensure the unit is CAUTION: mounted in a safe location and/or within an appropriate enclosure. Figure 2-4: DIN rail mounting MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 13: Electrical Installation

    This section describes the electrical installation of the MM200 system. An overview of the MM200 terminal connections is shown below. MM200 is not to be used in any way other than described in this manual. CAUTION: Figure 2-5: MM200 terminal connection overview...
  • Page 14 Figure 2-7: Top and Rear panel arrangement The MM200 I/O terminals are labeled with a two-character identifier. The first character identifies slot position and the second identifies the terminal. MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 15 CHAPTER 2: INSTALLATION 888351A3-P2 Check the voltage rating of the unit before applying control power! Control power CAUTION: outside of the operating range of the power supply will damage the MM200. Figure 2-8: CBCT ground CT connection MM200 Motor Management System...
  • Page 16 CT WINDOW. 50:0.025 CORE BALANCE CT FOR GROUND SENSING CORE BALANCE CT SECONDARY CONNECTION TO MM200 IED TO STARTER (TWISTED PAIR) GROUND BUS POWER CABLE TO MOTOR BOTTOM OF MOTOR STARTER COMPARTMENT 888712A1.CDR MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 17: Full-voltage Non-reversing Starter

    One form-C CONTACT OUTPUT 3 - see below - contact output CONTACT OUTPUT 2 Two form-A contact outputs CONTACT OUTPUT 1 Contactor CT MODULE CONTROL RJ45 PANEL B5 B6 Contactor MOTOR 888741A3.CDR MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 18: Rs485 Connections

    (typically 120 ohms and 1 nF) COMMON UP TO 32 MM200 OR OTHER IEDs, MAXIMUM CABLE LENGTH OF Z T (*) 1200 m (4000 ft.) RS485 + RS485 - LAST COMMON DEVICE 888745A1.CDR MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 19: Control Panel

    CAUTION: that the common terminals of each RS485 port are tied together and grounded only once, at the master or at the MM200. Failure to do so may result in intermittent or failed communications. The source computer/PLC/SCADA system should have similar transient protection devices installed, either internally or externally.
  • Page 20 Two USER LEDs (USER 1 and USER 2). the user can select parameters from a list • 50%/80%/100% - showing motor load • RUNNING, STOPPED, TRIPPED, and ALARM • COMMS OK • AUTO and MANUAL MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 21 CONTROL PANEL CHAPTER 2: INSTALLATION MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 22: Understanding Setpoints

    Chapter 3: Setpoints Setpoints Understanding setpoints Setpoints can be modified via RS485, using the EnerVista MM200 Setup program. Setpoints may be changed while the motor is running; however it is not recommended CAUTION: to change important protection parameters without first stopping the motor.
  • Page 23 Supply Frequency (Mandatory setpoint) Range: 50 Hz, 60 Hz Default: 60 Hz This setpoint specifies the nominal system frequency. The following sections provide additional information for each starter type. MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 24: Current Transformers

    CT Primary with several turns thereby increasing the current seen by the MM200 and as a result increasing the accuracy of the measurement. The value of this setting should equal the number of turns on the CT Primary to display the correct current value.
  • Page 25 This setpoint is displayed only if the phase CT is selected as 1 A secondary or 5 A secondary NOTE: and the motor starter type is two-speed. MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 26: Protection Elements

    Protection elements Thermal protection The primary protective function of the MM200 is the thermal model. The MM200 integrates stator and rotor heating into a single model. The rate of motor heating is gauged by measuring the terminal currents. The present value of the accumulated motor heating is...
  • Page 27 0.02530337 x (Pickup - 1) + 0.05054758 x (Pickup -1) In the above equation, • The trip time represents the time (in seconds) for the MM200 to trip, given the motor starts cold and the current is constant. • The multiplier represents the value of the setpoint.
  • Page 28 2784 2982 126. 253. 380. 507. 634. 760. 887. 1014 1141 1268 1394 1521 1648 1775 1902 91.1 182. 273. 364. 455. 546. 637. 729. 820. 911. 1002 1093 1184 1275 1367 MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 29 18.0 19.4 20.8 The following tables illustrate the relation between GE Multilin MM2 and MM3 curve numbers, NEMA curves, and the MM200 curve multipliers. Table 4-2: MM2 and MM3 curve numbers and MM200 curve multipliers MM2 and MM3 curve number...
  • Page 30: Communications Interfaces

    External power must be present on the Fieldbus port at power-up, in order to correctly NOTE: initialize. For full details, please refer to the MM200 Communications Guide, to be found on the GE NOTE: Multilin web site. MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 31: Communications Interfaces

    CHAPTER 5: COMMUNICATIONS INTERFACES MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 32: Specifications

    If I ≤ I : ( [I ] /I ) x 100% Where: = average phase current = current in a phase with maximum deviation from I = MOTOR FULL LOAD AMPS setpoint MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 33: User Interface Specifications

    Pushbuttons:............Start A, Start B, Stop, plus 11 LCD screen display control keys Ports:................. USB 2.0 port for laptop computer connection Cable - GCP to Base Unit: ....... Shielded RJ45; Maximum length 6' (1.83m) MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 34: Control Specifications

    Sensor type:............Positive temperature coefficient PTC (R = 100 to 30000 ohms), negative temperature coefficient NTC (R 100 to 30000 ohms) Accuracy: ..............±6% of reading or ±100 ohms, whichever is greater MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 35: Outputs Specifications

    Modes: ..............slave (125, 250, and 500 kbps) Connector: ............. 5-pin terminal Current Draw:............80 mA at 24 VDC PROFIBUS (COPPER) Modes: ..............DP V0 slave, up to 1.5 Mbps Connector: ............. 5-pin terminal MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 36: Testing And Certification

    (Control Panel) Environmental (Cold) IEC60068-2-1 -25C 16 hrs Environmental (Dry heat) IEC60068-2-2 70C 16hrs Relative Humidity Cyclic IEC60068-2-30 6day variant 2 UL508 e83849 NKCR Safety UL C22.2-14 e83849 NKCR7 UL1053 e83849 NKCR MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 37: Physical Specifications

    Union (CU) of the Russian Federation, Belarus, and Kazakhstan Item Description Country of origin Spain or Canada; see label on the unit Date of manufacture See label on the side of the MM200 unit Declaration of Conformity and/or Certificate of Available on request Conformity Physical specifications DIMENSIONS Size: ................
  • Page 38 CHAPTER 6: SPECIFICATIONS ENVIRONMENTAL SPECIFICATIONS Environmental rating; 60C surrounding Air ,pollution degree II,Type 1 (panel mount versions only) Noise: 0 dB * 1" around base unit MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 39 ENVIRONMENTAL SPECIFICATIONS CHAPTER 6: SPECIFICATIONS MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 40: Mm200 Order Codes

    MM200 Motor Management System Chapter 7: MM200 order codes MM200 order codes The information to specify an MM200 relay is provided in the following order code figure. Figure 7-1: MM200 order codes Example of an MM200 order code MM200-BXL1S: MM200 with basic control panel, 24 V DC power supply, RS485 Modbus RTU communications, three-phase current, thermal overload, undercurrent, Devicenet communications, protection option.
  • Page 41 EXAMPLE OF AN MM200 ORDER CODE CHAPTER 7: MM200 ORDER CODES MM200 MOTOR MANAGEMENT SYSTEM – QUICK START GUIDE...
  • Page 42: General Maintenance

    General Maintenance The MM200 requires minimal maintenance. As a microprocessor-based relay, its characteristics do not change over time. The expected service life of an MM200 is 20 years when the environment and electrical conditions are within stated specifications. While the MM200 performs continual self-tests, it is recommended that maintenance be scheduled with other system maintenance.
  • Page 43: Unscheduled Maintenance (system Interruption)

    View the last trip data for correct operation of inputs, outputs, and elements. Backup and restore settings Back up a copy of the in-service settings for each commissioned MM200 device, so as to revert to the commissioned settings after inadvertent, unauthorized, or temporary setting changes are made, after the settings defaulted due to firmware upgrade, or when the device has to be replaced.
  • Page 44: Upgrading Firmware

    PC. After the firmware has been upgraded, it will be necessary to load this file back into the MM200 relay. Refer to Backing up settings for details on saving relay setpoints to a file. Use the following steps to upload the MM200 firmware to the MM200 device: Remove the Basic Front Panel (if connected) from the BCP (RJ45) port of the CPU.
  • Page 45: Upgrading The Software

    The unit can be decommissioned by turning off the power to the unit and disconnecting the wires to it. Files can be cleared after uninstalling the EnerVista software or MM200 device, for example to comply with data security regulations.On the computer, settings files can be identified by the .m30 extension.

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