Lenze E82ZAFIC001 Manual
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Lenze E82ZAFIC001 Manual

Lenze E82ZAFIC001 Manual

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EDS82ZAFIC
.IDp
L−force
Communication
INTERBUS
E82ZAFIC001 / E82ZAFIC010
Function module
Communication Manual
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Summary of Contents for Lenze E82ZAFIC001

  • Page 1 EDS82ZAFIC L−force Communication .IDp Communication Manual INTERBUS E82ZAFIC001 / E82ZAFIC010 Function module...

  • Page 2: Table Of Contents

    Contents About this documentation ..........Document history .
  • Page 3 ..............10.1 Communication−relevant Lenze codes .

  • Page 4: About This Documentation

    – Safety instructions which must be observed. – The essential technical data of the function module – Information on versions of the Lenze standard devices to be used – Notes on troubleshooting and fault elimination The theoretical concepts are only explained to the level of detail required to understand the function of the function module.

  • Page 5: Document History

    This documentation is intended for all persons who plan, install, commission and maintain the networking and remote service of a machine. Tip! Information and auxiliary devices around the Lenze products can be found in the download area at http://www.Lenze.com Document history...

  • Page 6: Conventions Used

    Terminology used Term Meaning INTERBUS Fieldbus system by PHOENIX CONTACT Lenze controllers the function module can be used with (8200 vector, 8200 motec). Standard device Controller Master INTERBUS node which takes over the master function in the fieldbus system. Slave INTERBUS node which represents a slave in the fieldbus system.

  • Page 7: Notes Used

    About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning...

  • Page 8: Safety Instructions

    The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals. Only qualified skilled personnel are permitted to work with or on Lenze drive and ƒ...

  • Page 9: Device− And Application−Specific Safety Instructions

    Safety instructions Device− and application−specific safety instructions Device− and application−specific safety instructions During operation, the function module must be firmly connected to the standard ƒ device. With external voltage supply, always use a separate power supply unit, safely ƒ separated to EN 61800−5−1 ("SELV"/"PELV"), in every control cabinet. Only use cables corresponding to the given specifications (¶...

  • Page 10: Product Description

    Product description Application as directed Product description Application as directed The function module ... is an accessory module for use in conjunction with the following Lenze standard ƒ devices: Product series Device name From hardware version Frequency inverter 8200 vector...

  • Page 11: Connections And Interfaces

    Product description Connections and interfaces Connections and interfaces E82ZAFIC001function module E82ZAFI004B Pos. Description ^ 54 LED (yellow): Status of the INTERBUS communication LED (green): Connection status to the controller ^ 29 DIP switch S1 Setting for the last node = OFF Setting for all other nodes = ON DIP switches S2 ...
  • Page 12 Product description Connections and interfaces Function module E82ZAFIC010 (PT version) E82ZAFI014B Pos. Description ^ 54 LED (yellow): Status of the INTERBUS communication LED (green): Connection status to the controller ^ 29 DIP switch S1 Setting for the last node = OFF Setting for all other nodes = ON DIP switches S2 ...

  • Page 13: Technical Data

    Technical data General data Technical data General data Field Values Order designation E82ZAFIC001 (coated) E82ZAFIC010 (PT version) Communication medium RS485 Network topology Ring (go and return line in the same cable) Number of bus nodes Dependent on INTERBUS master (e.g. Phoenix Contact G4 master).

  • Page 14: Operating Conditions

    1K3 (−25 to +60 °C) Transport IEC/EN 60721−3−2 2K3 (−25 to +70 °C) Operation Corresponding to the data of the Lenze standard device used (see documentation of the standard device). Pollution EN 61800−5−1 Degree of pollution 2 Degree of protection...

  • Page 15: Connection Terminals

    Technical data Connection terminals Connection terminals Terminal Designation Function / level X3.1/ External voltage supply of the function module U = 24 V DC (21.6 V − 0% ... 26.4 V + 0 %) Current consumption for 24 V DC: I = 90 mA If the supply voltage is looped through to other bus nodes via terminal 59, the current flowing must not exceed 3 A.

  • Page 16: Communication Time

    The following diagram shows the relationship between the cycle time and the number of connected bus nodes. The given values refer to the connection of Lenze controllers (e. g. 82xx) with 48 bits (1 parameter data word + 2 process data words.

  • Page 17: Dimensions

    Technical data Dimensions Processing time 8200 vector / 8200 motec Dimensions E82ZAFIC001function module E82ZAFI004B Function module E82ZAFIC010 (PT version) E82ZAFI014B EDS82ZAFIC EN 2.0...

  • Page 18: Installation

    Installation Mechanical installation Installation Danger! Inappropriate handling of the function module and the standard device can cause serious injuries to persons and damage to material assets. Observe the safety instructions and residual hazards included in the documentation of the standard device. Stop! The device contains components that can be destroyed by electrostatic discharge!

  • Page 19: Electrical Installation

    Installation Electrical installation Wiring according to EMC (CE−typical drive system) Electrical installation 5.2.1 Wiring according to EMC (CE−typical drive system) For wiring according to EMC requirements observe the following points: Note! Separate control cables/data lines from motor cables. ƒ Connect the shields of control cables/data lines at both ends in the case of ƒ...

  • Page 20: Wiring With A Host (Master)

    Installation Electrical installation Wiring with a host (master) 5.2.2 Wiring with a host (master) E82ZAFICxxx E82ZAFICxxx E82ZAFICxxx 400 m 400 m E82ZAFI008 Element Description Host E.g. PC or PLC with INTERBUS master interface module Bus cable Connects the INTERBUS master interface module to the function modules. INTERBUS slave Applicable standard device (^ 10) with function module.

  • Page 21: Voltage Supply

    Installation Electrical installation Voltage supply 5.2.3 Voltage supply Internal DC voltage supply The internal voltage ... supplies the controller inhibit (CINH). ƒ is available at terminal X3.3/20. ƒ External voltage supply Note! Always use a separate power supply unit in every control cabinet and safely separate it according to EN 61800−5−1 ("SELV"/"PELV") in the case of external voltage supply and larger distances between the control cabinets.
  • Page 22 Installation Electrical installation Voltage supply Supply of controller inhibit (CINH) Supply via the internal voltage source (X3.3/20) Supply via the external voltage source GND1 GND1 GND1 GND1 GND2 GND2 X3.1 X3.2 X3.1 X3.2 GND3 GND1 GND3 GND1 +20V +20V X3.3 A B C D E F G H J 28 20 X3.3...

  • Page 23: Terminal Assignment

    Installation Electrical installation Terminal assignment 5.2.4 Terminal assignment Terminal Designation Function / level X3.1/ External voltage supply of the function module U = 24 V DC (21.6 V − 0% ... 26.4 V + 0 %) Current consumption for 24 V DC: I = 90 mA If the supply voltage is looped through to other bus nodes via terminal 59, the current flowing must not exceed 3 A.

  • Page 24: Cable Cross−Sections And Screw−Tightening Torques

    Installation Electrical installation Cable cross−sections and screw−tightening torques 5.2.5 Cable cross−sections and screw−tightening torques E82ZAFIC001function module Range Values Electrical connection Terminal strip with screw connection Possible connections rigid: 1.5 mm (AWG 16) flexible: without wire end ferrule 1.0 mm (AWG 18) with wire end ferrule, without plastic sleeve 0.5 mm (AWG 20)

  • Page 25: Use Of Plug Connectors

    Installation Electrical installation Use of plug connectors 5.2.6 Use of plug connectors Stop! Observe the following to prevent any damage to plug connectors and contacts: Only pug in / unplug the plug connectors when the controller is ƒ disconnected from the mains. Wire the plug connectors before plugging them in.

  • Page 26: Commissioning

    Commissioning Before switching on Commissioning Before switching on Stop! Before you switch on the standard device and the plugged−in function module for the first time, check ... the entire wiring for completeness, short circuit and earth fault. ƒ the setting of the DIP switch S1 (¶ 29): ƒ...

  • Page 27: Commissioning Steps

    Use C1511 to assign the process output data words (POW) of the master to communication the process input data words of the standard device. manual Lenze setting: ^ 59 POW1: DRIVECOM control word (DRIVECOM CTRL) POW2: Setpoint1 (NSET1−N1) POW3: Setpoint2 (NSET1−N2) POW4: Additional setpoint (PCTRL1−NADD)
  • Page 28 Commissioning Commissioning steps Step Procedure Detailed information Enable process output data with C1512 = 255. Only required when C1511 has been changed. Enable the standard device via terminal 28 (CINH). Set terminal 28 to HIGH level. Select setpoint. The master transmits the setpoint via the selected process output data word.

  • Page 29: Configuring Host (Master)

    The configuration of the INTERBUS requires the device description file (EDS file) for the communication module to be imported to the master configuration software. The EDS file can be downloaded in the download area on http://www.Lenze.com. Setting for last bus node...

  • Page 30: Defining The User Data Length

    If one of the DIP switches S2 ... S4 is set to OFF, the configurations resulting from all ƒ switch positions are active at switch−on. If the switch positions are invalid, the Lenze setting is activated: ƒ – DIP switches S2 ... S4 = OFF (2 PCD words + 1 PCP word) Code C1525 displays the current settings of the DIP switches S2 ...
  • Page 31 ƒ Set the number of data words (PCD + PCP) via C1515. ƒ Code Name Index 0x5A14 (23060) C1515 Process/parameter data specification Subcode Lenze Values Access Data type − 0, 1, 4, 5 FIX32 Values Description 0, 1, 4, 5 The configuration resulting from the values corresponding to the set DIP switch positions becomes active.

  • Page 32: Connecting The Mains Voltage

    − in some cases − even not allowed. The restart behaviour of the controller can be set in C0142: C0142 = 0 (Lenze setting) ƒ – The controller remains inhibited (even if the fault is no longer active).

  • Page 33: Process Data Transfer

    ƒ Parameter data are, for instance, operating parameters, motor data and diagnostic ƒ information. The access to all Lenze codes and indices is permitted. ƒ When saving parameter changes, please observe the notes regarding code C0003. ƒ EDS82ZAFIC EN 2.0...

  • Page 34: Lenze Device Control

    Process data transfer Lenze device control Process data transfer Lenze device control Note! Deactivate the DRIVECOM device control if you want to use the Lenze device control. For this purpose, use code C1510 / C1511. 7.1.1 Process data transfer Process data telegrams between the host (master) and the controllers (slaves) connected...
  • Page 35 Process data transfer Lenze device control Process data transfer Selection of setpoint source 8200 vector / 8200 motec controller For these controllers, the selection of the setpoint source is defined using code C0001 (index: 0x5FFE). For evaluating the process data, the code C0001 has to be set to the value "3"...

  • Page 36: Process Data Signals For 8200 Vector / 8200 Motec

    – The DRIVECOM control word is mapped to the FIF control word 1. – The controller conforms to the DRIVECOM state machine (¶ 42). The FIF control words can be used to set up an extended Lenze device control ƒ...
  • Page 37 Process data transfer Lenze device control Process data signals for 8200 vector / 8200 motec FIF-IN FIF-CTRL.B0 FIF-CTRL.B1 FIF-CTRL.B2 DRIVECOM DCTRL FIF-CTRL.B3 PAW1 C1511/1 C1511/x = 17 CTRL FIF-CTRL.B4 PAW2 C1511/2 PAW3 C1511/3 … PAW4 C1511/4 FIF-CTRL.B8 C1511/x = 1...
  • Page 38 Process data transfer Lenze device control Process data signals for 8200 vector / 8200 motec FIF control word 1 (FIF−CTRL1) FIF control word 2 (FIF−CTRL2) Assignment Assignment 0 / 1 JOG values Manual/remote changeover (NSET1−JOG2/3 | NSET1−JOG1/3) (DCTRL1−H/Re) Not active...
  • Page 39 Process data transfer Lenze device control Process data signals for 8200 vector / 8200 motec Configuring process input data The assignment of the bit status information or actual values of the controller to the max. 4 process input data words (PIW) of the master can be configured freely: In order to access DRIVECOM−compliant status information, assign the DRIVECOM...
  • Page 40 Process data transfer Lenze device control Process data signals for 8200 vector / 8200 motec FIF-OUT DRIVECOM C1510/1 PEW1 C1510/x = 18 STAT C1510/2 PEW2 FIF-STAT.B1 C1510/3 PEW3 FIF-STAT.B2 C1510/4 PEW4 C1510/x = 1 … FIF-STAT.B14 FIF-STAT.B15 FIF-STAT.B16 FIF-STAT.B17 C1510/x = 2 …...
  • Page 41 Process data transfer Lenze device control Process data signals for 8200 vector / 8200 motec FIF status word 1 (FIF−STAT1) FIF status word 2 (FIF−STAT2) Assignment Assignment Current parameter set bit 0 Current parameter set bit 1 (DCTRL1−PAR−B0) (DCTRL1−PAR−B1) Parameter set 1 or 3 active...

  • Page 42: Drivecom Control

    Process data transfer DRIVECOM control DRIVECOM state machine DRIVECOM control 7.2.1 DRIVECOM state machine The control information is provided by the function module via the control word. The controllers have standardised device states according to DRIVECOM Profile 20. ƒ Information on the current device status is stored in the DRIVECOM parameter ƒ...

  • Page 43: Drivecom Control Word

    Process data transfer DRIVECOM control DRIVECOM control word 7.2.2 DRIVECOM control word Meaning "Switch on" command 0 "Standstill" command active 1 "Switch on" command active "Inhibit voltage" command 0 "Inhibit voltage" command active 1 "Inhibit voltage" command not active "Quick stop (QSP)" command 0 "Quick stop (QSP)"...

  • Page 44: Drivecom Status Word

    Process data transfer DRIVECOM control DRIVECOM status word 7.2.3 DRIVECOM status word Meaning Device status "Ready to switch on" Status less than "Ready to switch on" Status at least "Ready to switch on" Device status "Switched on" Status less than "Switched on" Status at least "Switched on"...

  • Page 45: Bit Control Commands

    Process data transfer DRIVECOM control Bit control commands 7.2.4 Bit control commands Bit control commands The bit control commands of the control word depend on other bit settings. The command is executed only for the following bit patterns: Bits of the control word Note Command Meaning...

  • Page 46: Status Bits

    Process data transfer DRIVECOM control Status bits 7.2.5 Status bits Status bits The current device status is unambiguously coded in the bits 0 ... 6 of the status word: Bits of the status word Note Device status Meaning Not ready to switch Controller is being initialised and is not yet ready 1 Bit set to operate.

  • Page 47: Parameter Data Transfer

    = 0x5FFE (= 0x5FFF − 1) Value range of the Lenze parameters The value range of the Lenze codes can be obtained from the "Code table" in the documentation of the controller. The data of the Lenze parameters is mainly represented in a fixed point format of INTEGER32 data type with four decimal decimal positions.

  • Page 48: Parameter Sets For 8200 Vector Controller

    C0011 in parameter set 3: Code no. = 4011 ƒ C0011 in parameter set 4: Code no. = 6011 ƒ Note! Automatic saving of the changed parameter data is activated (Lenze basic setting, can be switched off via C0003). EDS82ZAFIC EN 2.0...

  • Page 49: Initialise Pcp Communication

    ƒ In the following, only those parameters and their contents are shown which are returned by the Lenze controllers. All other transfer parameters of the given PCP services can be obtained from the corresponding descriptions of the master. EDS82ZAFIC EN 2.0...
  • Page 50 Parameter data transfer Initialise PCP communication Available PCP services Initiate The "Initiate" PCP service establishes a logic connection between the master and the function/communication module. The controller provides the following parameters: Designation Value Meaning Profile number 0x21 DRIVECOM profile of version 1 Password Password function of INTERBUS is not supported.
  • Page 51 Parameter data transfer Initialise PCP communication Available PCP services Read and Write The "Read" PCP service reads parameters from the controller. The controller outputs the requested parameter or an error message. The "Write" PCP service writes on parameters of the controller. The controller outputs a positive or negative feedback or an error message.
  • Page 52 The "Identify" PCP service provides information on how to identify the controller. The controller provides the following parameters: Designation Value Meaning Name of device "Lenze" (as visible string) Company name manufacturer Device name Visible string with 15 Device name for controller and...
  • Page 53 Parameter data transfer Initialise PCP communication Available PCP services Device version Composition of the visible string: Characters 1 ... 5: Software version of the controller: ƒ – 2 characters of basic version – 2 characters of variant – 1 character of version of variant Characters 6 ...

  • Page 54: Diagnostics

    Diagnostics LED status displays Diagnostics LED status displays E82ZAFIxxx, E82ZAFI014B Pos. Colour Condition Description Yellow No communication with the INTERBUS master. Blinking Communication to the INTERBUS master via the function module is established. Internal error in the function module Green The function module is not supplied with voltage.

  • Page 55: Troubleshooting And Fault Elimination

    Diagnostics Troubleshooting and fault elimination Troubleshooting and fault elimination The following faults can occur with controllers interconnected via the INTERBUS: Fault Possible cause Remedy INTERBUS master reports Short circuit / open circuit Check INTERBUS ring circuit. bus error. The DIP switch has been set Set DIP switch correctly.

  • Page 56: Code Table

    Codetabelle Code table Overview Code Subcode Index Designation ^ 67 C0002 − 0x5FFD Parameter set management (24573) ^ 62 C1500 − 0x5A23 Software ID (23075) ^ 62 C1501 − 0x5A22 Software creation date (23074) ^ 62 C1502 1 ... 4 0x5A21 Display of the software ID (23073)
  • Page 57 Lenze Lenze setting of the code Display code Configuration of this code is not possible. Values Fixed values determined by Lenze (selection list) or a value range: Minimum value [Smallest increment/unit] Maximum value Access R = read access (reading permitted)

  • Page 58: Communication−Relevant Lenze Codes

    Codetabelle Communication−relevant Lenze codes 10.1 Communication−relevant Lenze codes C1510: Configuring process input data Code Name Index 0x5A19 (23065) C1510 Configuring process input data Subcode Lenze Values Access Data type PIW1 see table below FIX32 PIW2 PIW3 PIW 4 þ Parameter set transfer The assignment of the bit status information or actual values of the controller to the max.
  • Page 59 Codetabelle Communication−relevant Lenze codes C1511: Configuring process output data Code Name Index 0x5A18 (23064) C1511 Configuring process output data Subcode Lenze Values Access Data type POW1 see table below FIX32 POW2 POW3 POW 4 þ Parameter set transfer The assignment of the max. 4 process output data words (POW) of the master to bit control commands or setpoints of the controller can be configured freely using C1511.
  • Page 60 Codetabelle Communication−relevant Lenze codes C1512: Enable process output data Code Name Index 0x5A17 (23063) C1512 Enable process output data Subcode Lenze Values Access Data type − 255 rw FIX32 þ Parameter set transfer When C1511 is changed, the process output data is automatically locked to ensure data consistency.

  • Page 61: Monitoring

    Monitoring C1513: Response monitoring time of the PCD communication Code Name Index 0x5A16 (23062) C1513 Response monitoring time of the PCD communication Subcode Lenze Values Access Data type − 65535 [1 ms] 65535 rw FIX32 þ Parameter set transfer Monitoring starts with the arrival of the first telegram.

  • Page 62: Diagnostics

    Software identification code Code Name Index 0x5A23 (23075) C1500 Software ID Subcode Lenze Values Access Data type − − o Parameter set transfer The code contains a string with a length of 14 bytes. The identification code is output, e.g.
  • Page 63 C1520: Display of all words to the master Code Name Index 0x5A0F (23055) C1520 Display of all words to the master Subcode Lenze Values Access Data type PIW 1 65535 r PIW 2 PIW 3 PIW 4 o Parameter set transfer Display of the process input data words 1 ...
  • Page 64 Code Name Index 0x5A0D (23053) C1522 Display of all process data words to the standard device Subcode Lenze Values Access Data type 1 ... 16 65535 r o Parameter set transfer Display of the process data output words 1 ... 16 that are transferred from the...
  • Page 65 Name Index 0x5A0C (23052) C1523 Display of all process data words from the standard device Subcode Lenze Values Access Data type 1 ... 16 65535 r o Parameter set transfer Display of the process data words 1 ... 16 that are transferred from the standard device to...
  • Page 66 Codetabelle Diagnostics C1530: INTERBUS diagnostics Code Name Index 0x5A05 (23045) C1530 Diagnostics Subcode Lenze Values Access Data type − FIX32 o Parameter set transfer C1531: Bus counter Code Name Index 0x5A04 (23044) C1531 Bus counter Subcode Lenze Values Access Data type 1 ...

  • Page 67: Important Controller Codes

    Lenze setting ð PAR3 FIX32 Lenze setting ð PAR4 FIX32 Lenze setting ð FPAR1 FIX32 Lenze setting ð PAR1 + FPAR1 FIX32 Lenze setting ð PAR2 + FPAR1 FIX32 Lenze setting ð PAR3 + FPAR1 FIX32 Lenze setting ð PAR4 + FPAR1 FIX32 þ...

  • Page 68: Index

    35 C1500: Software ID, 62 Controller codes, 67 C1501: Software creation date , 62 Conversion formula, Lenze codes, 47 C1502: Display of the software ID , 62 CRL entries, 49 C1503: Display of the software creation date , 62...
  • Page 69 Parameter sets, 8200 vector, 48 PCP communication, initialise, 49 PCP services, 13 , 49 LED status displays, 54 − abort, 50 Lenze codes, 47 , 58 − get−OD, 51 − C0002, 67 − identify, 52 − C1500, 62 − initiate, 50 −...
  • Page 70 Index Technical data, 13 Read and Write, 51 Terminals, Assignment, 23 Residual hazards, 9 Transmission cable, specification, 20 Troubleshooting, 55 Troubleshooting and fault elimination, Monitoring, 61 Safety instructions, 8 Type code, 10 − application as directed, 10 − finding, 10 −...
  • Page 71 © 02/2012 Lenze Drives GmbH Service Lenze Service GmbH Postfach 10 13 52 Breslauer Straße 3 D−31763 Hameln D−32699 Extertal Germany Germany +49 (0)51 54 / 82−0 00 80 00 / 24 4 68 77 (24 h helpline) Ê Ê...

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