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Air Conditioner

installation manual

EN ES FR
imagine
the possibilities
Thank you for purchasing this Samsung product.
Multiposition AHU
AC
KNZDCH/AA

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Table of Contents
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Summary of Contents for Samsung AC***KNZDCH/AA

  • Page 1: Air Conditioner

    Multiposition AHU KNZDCH/AA Air Conditioner installation manual imagine the possibilities Thank you for purchasing this Samsung product. EN ES FR...
  • Page 2: Table Of Contents

    This manual explains how to install an indoor unit with a split system with SAMSUNG units. The use of other types of units with different control systems may damage the units and invalidate the warranty. The manufacturer shall not be responsible for damages arising from the use of non compliant units.
  • Page 3 Do not use the units if damaged. If problems occur, switch the unit off and disconnect it from the power supply. In order to prevent electric shocks, fire or injuries, always stop the unit, disconnect power supply and contact SAMSUNG’s technical support if the unit produces smoke, if the power cable is hot or damaged or if the unit is very noisy.
  • Page 4: General Information

    - These models may be used with or without electric heat. - Only use electric heat that is designed for this unit and provided by Samsung. - The direct drive, five speed constant torque motors provide a selection of air volume to match the application.
  • Page 5: Product Inspection

    Before installing the air handler you should check the cabinet for screws or bolts which may have loosened in transit. There are no shipping or spacer brackets which need to be removed before startup. See local Distributor for more information. Samsung assumes no liability for freight damage.
  • Page 6 Dimensions Unit : inch LEFT SIDE FRONT RIGHT SIDE BOTTOMs DIMENSIONAL DATA MULTI-POSITION AIR HANDLER MODEL 2.00 inch 17.50 43.00 21.00 15.50 12.50 13.50 11.00 6.75 16.75 14.00 11.00 8.50 2.00 4.00 AC0 18/24 KNZDCH/AA mm 444.50 1092.20 533.40 393.70 317.50 342.90 279.40 171.45 425.45 355.60 279.40 215.90 50.80 101.60 50.80 2.50 inch 21.00 48.00...
  • Page 7: Indoor Unit Installation

    Indoor unit installation Refrigerant pipe work must be done before installing the indoor unit. Location Access for servicing is an important factor in the location of any air handler. Provide a minimum of 30 inches in front of the appliance for access to the control box, heating elements, blower and air filters. This access may be provided by a closet door or by locating the appliance so that a wall or partition is not less than 30 inches from the front access panel.
  • Page 8 Indoor unit installation This appliance is approved for zero (0) inches clearance to combustible material on any part of the air handler exterior casing and the inlet or outlet ducts providing NO electric heater is being used. There is a one (1) inch clearance on the supply plenum and supply air duct when an electric heater is installed in the appliance.
  • Page 9 Indoor unit installation Return air requirements Closet Wall Typical Closet Installations Provisions shall be made to permit the air in the rooms and the living spaces to return to the air handler. Failure to comply may cause a reduction in the amount of return air available to the blower, causing reduced air flow resulting in improper heating and cooling of the living space.
  • Page 10: Upflow Application

    Indoor unit installation Arrangement: Unit is shipped from the factory arranged to be installed in an upflow or horizontal left (right to left air flow) position. Horizontal left means when the unit is laid on its side and you are facing the unit, the supply air opening is to the left and the return opening is to the right.
  • Page 11: Horizontal Application

    Indoor unit installation Horizontal application Horizontal applications will normally be used in an attic or crawl space. This type of installation requires supply air plenum or duct to be connected to the supply collar and a return air plenum or duct be attached to the unit inlet collar.
  • Page 12: Refrigerant Piping

    Closet installation Prior to installing the air handler make sure holes are cut into the for refrigerant tubing, drain line, electrical wiring, and control wiring. 1. Remove the top shipping cover and corner posts. 2. Remove the bottom shipping cover. 3.
  • Page 13: Performing Leak Test & Insulation

    Performing leak test & insulation Leak test LEAK TEST WITH NITROGEN (before opening valves) In order to detect basic refrigerant leaks, before recreating the vacuum and recirculating the R-410A, it’s responsible of installer to pressurize the whole system with nitrogen (using a pressure regulator) at a pressure above 595 PSI (4.1MPa). LEAK TEST WITH R-410A (after opening valves) Before opening valves, discharge all the nitrogen in the system and create vacuum.
  • Page 14 Performing leak test & insulation 5. Select the insulation of the refrigerant pipe. Insulate the gas side and liquid side pipe referring to the thickness according to the pipe size. Indoor temperature of 86 °F(30 °C) and humidity of 85% is the standard condition.If install in a high humidity condition,use one grade thicker insulator by referring to the table below.If installing in an unfavorable conditions, use a thicker wall insulation.
  • Page 15: Additional Refrigerant

    Additional refrigerant System refrigerant volume is based on linear feet of liquid line pipe and indoor equipment model/quantity. Refer to the outdoor unit installation manuals for information regarding refrigerant volume for system components. See table below for additional refrigerant volumes for each air handler. Drain pipe installation The air handler “A”...
  • Page 16: Water Leakage Test

    Water leakage test 1. Pour water into the condensate pan. 2. Make sure that draining is done properly by checking end of the drain pipe. 3. If water leakage occurs, make sure the indoor unit is level. Also verify the drain pipe is installed with a downward slope away from the indoor unit.
  • Page 17: Wiring Diagram

    Wiring diagram Indoor Unit 1(L) 2(N) 1(L) 2(N) Cable clmap Cable clmap Communication cable Indoor Power Main power cable Outdoor Unit Between Indoor and Outdoor Connection cable Specifications(Common in use) Indoor Power supply Communication Cable Power Supply Max/Min(V) Indoor Power cabel 16/2 AWG shielded cable 0.0039in²...
  • Page 18 Wiring Work Single circuit line wiring connections If an accessory heat kit is installed, power must enter the unit on the top or the top-left side of the unit as CAUTION shown below (A). 1. Before wiring work, you must turn off all power source. 2.
  • Page 19 Power supply wiring with accessory electric heat kit 1. Before wiring work, you must turn off all power source. 2. Only copper power cables should be used. 3. Remove the blower and control box access panel (door). 4. Install the cable connectors on the 7/8” diameter holes on the left side of the control box.
  • Page 20 Wiring Work Power supply wiring with accessory electric heat kit 13. Strip ½” of the insulation on the end of each power wire. 14. Connect the black supply wire to the high voltage connection lug on the accessory heat kit breaker. 15.
  • Page 21 Power supply connections If the air handler has been installed prior to installing the electric heaters or if an older unit is being replaced, the supply power wires must be checked to make sure the wires are the proper sizes to handle the current load for the heaters.Refer to table below for correct wire size.
  • Page 22 Wiring Work Communication wiring connections Communication wires connect through side of air handler and be 2 X 16 AWG shielded. Use an approved connector at the cabinet of the unit to prevent pulling or shorting of control wires. Control wire must be rated for 600V minimum. ATTENTION Control wire insulation must be rated for temperatures up to 90°C.
  • Page 23 Select the power cable in accordance with relevant local and national regulations. CAUTION Wire size must comply with local and national code. Power supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed cable terminal and fasten it with a clamp. The unbalanced power must be maintained within 10 % of supply rating among whole indoor units.
  • Page 24: Wire Diagram

    Wire Diagram AC018KNZDCH/AA, AC024KNZDCH/AA, AC030KNZDCH/AA, AC036KNZDCH/AA, AC042KNZDCH/AA, AC048KNZDCH/AA, AC054KNZDCH/AA...
  • Page 25: Selecting Motor Speed

    Selecting motor speed Selecting the Constant Torque Blower Speed This air handler uses a Constant Torque high efficiency motor. This motor operates on 240 VAC. The motor speed taps are 24 VAC, 0.03 amps, 60 Hz, 1 PH. The speed taps can be adjusted according to installation needs. Table 4 shows the motor lead connection labeling and the connection denitions.
  • Page 26: Blower Cfm Tables

    Blower CFM tables AC018KNZDCH/AA,AC024KNZDCH/AA,AC030KNZDCH/AA,AC036KNZDCH/AA,AC042KNZDCH/AA,AC048KNZDCH/ AA,AC054KNZDCH/AA AC018KNZDCH/AA HP : 1/3Default motor taps:High / Mid /Low = 4/3/2 Motor Tap P(inwg) Motor Tap P(inwg) 444444444 = Default Setting...
  • Page 27 AC024KNZDCH/AA HP : 1/3Default motor taps:High / Mid /Low = 4/2/1 Motor Tap P(inwg) Motor Tap P(inwg) = Default Setting...
  • Page 28 Blower CFM tables AC030KNZDCH/AA HP : 1/2Default motor taps:High / Mid /Low = 3/2/1 Motor Tap P(inwg) Motor Tap P(inwg) 1160 1126 0.25 0.25 1109 1092 1055 1019 1314 1282 0.25 0.25 1266 1251 1217 1183 1149 1113 1076 1039 1000 1060 = Default Setting...
  • Page 29 AC036KNZDCH/AA HP : 1/2Default motor taps:High / Mid / Low = 5/3/1 Motor Tap P(inwg) Motor Tap P(inwg) 1160 1126 0.25 0.25 1109 1092 1055 1019 1314 1282 0.25 0.25 1266 1251 1217 1183 1149 1113 1076 1039 1000 1060 = Default Setting 1025 0.25...
  • Page 30 Blower CFM tables AC042KNZDCH/AA HP : 1/2Default motor taps:High / Mid /Low = 5/3/1 Motor Tap P(inwg) Motor Tap P(inwg) 1090 1261 1048 1226 0.25 1026 0.25 1209 1005 1191 1155 1120 1082 1043 1005 1137 1315 1101 1282 0.25 1083 0.25 1266...
  • Page 31 AC048KNZDCH/AA HP : 3/4Default motor taps:High / Mid /Low = 4/2/1 Motor Tap P(inwg) Motor Tap P(inwg) 1260 1538 1167 1500 1075 1462 1422 1379 1331 1280 1224 1158 1078 1379 1739 1293 1705 1210 1670 1130 1633 1045 1597 1559 1522 1485...
  • Page 32 Blower CFM tables AC054KNZDCH/AA HP : 3/4Default motor taps:High / Mid /Low = 5/2/1 Motor Tap P(inwg) Motor Tap P(inwg) 1450 1767 1328 1727 0.25 1270 0.25 1705 1213 1682 1093 1638 1590 1541 1490 1437 1381 1325 1570 2000 1490 1960 0.25...
  • Page 33: Setting An Indoor Unit Address And Installation Option

    Setting an indoor unit address and installation option When receiver kit is installed, you can set option codes with the wireless remote control. Use the proper wireless remote control that can set 24 digit option codes. The procedure of option setting Entering mode for Option setting setting option...
  • Page 34 Setting an indoor unit address and installation option Option setting Status 1. Setting SEG2, SEG3 option Press Low Fan button ( ) to enter SEG2 value. Press High Fan button ( ) to enter SEG3 value. Each time you press the button, …...
  • Page 35 Option setting Status 13. Setting SEG16, SEG17 option Press Low Fan button( ) to enter SEG16 value. Press High Fan button( ) to enter SEG17 value. Each time you press the button, … will be selected in rotation. SEG16 SEG17 14.
  • Page 36 Setting an indoor unit address and installation option Setting an indoor unit address (MAIN/RMC) 1. Check whether power is supplied or not. - When the indoor unit is not plugged in, there should be additional power supply in the indoor unit. 2.
  • Page 37 Setting the indoor unit option code In order to set the indoor unit option code use the wired remote controller and follow the directions below. Data bit Page number Option Code Main Menu Sub-menu 1 2 3 1 2 3 4 5 6 SEG1 SEG2 SEG3...
  • Page 38 Setting an indoor unit address and installation option Set the indoor unit address and installation option with remote controller option. Set the each option separately since you cannot set the ADDRESS setting and indoor unit installation setting option at the same time. You need to set twice when setting indoor unit address and installation option.
  • Page 39 4. Press the button to set the installation option code in order. Press button to go to the next page. SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 Exterior temperature RESERVED Central control RESERVED sensor SEG7 SEG8 SEG9 SEG10 SEG11 SEG12 Controller variables RESERVED RESERVED Use of Heater...
  • Page 40 Setting an indoor unit address and installation option Option SEG13 SEG14 SEG15 SEG16 SEG17 SEG18 Setting the Use of external Explanation PAGE output of external Buzzer control control control Indication Details Indication Details Indication Details Indication Details Thermo Disuse Use of buzzer ON/OFF RESERVED RESERVED...
  • Page 41: Troubleshooting

    Troubleshooting If an error occurs during the operation, one or more LED flickers and the operation is stopped except the LED. If you re-operate the air conditioner, it operates normally at first, then detect an error again. LED Display on the receiver & display unit Indicators Concealed Type Abnormal conditions...
  • Page 42 Troubleshooting Indicators Concealed Type Abnormal conditions Remarks GREEN Standard Type 1. Indoor unit error 1. No communication for 2 minutes between indoor units (Display is (Communication error for more than 2 minutes) unrelated 2. Indoor unit receiving the communication error from with operation) outdoor unit 2.
  • Page 43: Error Contents

    Wired remote controller If an error occurs, is displayed on the wired remote controller. If you would like to see an error code, press the Test button. Error Contents Error type mode Indoor unit communication error Communication error Duplicated address setting error Communication error No response error address from indoor unit Communication error...
  • Page 44 Error Contents Error type mode [Inverter] Compressor startup error Outdoor unit protection control error [Inverter] Total current error/PFC over current error Outdoor unit protection control error OLP Overheat and Comp. Stop Outdoor unit protection control error [Inverter] IPM over current error Outdoor unit protection control error Compressor V limit error Outdoor unit protection control error...
  • Page 45: Final Checks And User Tips

    Do not install the electronic heater in the external supply duct connected to the AHU. CAUTION Electronic heater should not be installed. Discharge side Suction side Air Flow Indoor unit Final Checks and User Tips To complete the installation, perform the following checks and tests to ensure that the air conditioner operates correctly. Check the followings.

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