Electrical Connections; Wiring Harness; Volt Line Connections; Propane Gas Piping Charts - Intertek ACVC96 Service Instructions Manual

INSTALLATION CONSIDERATIONS
I
F THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A
FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
D
– O NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WHAT TO DO IF YOU SMELL GAS
–
D
• O NOT TRY TO LIGHT ANY APPLIANCE.
D
• O NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY
PHONE IN YOUR BUILDING.
I
• MMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR'S
F
PHONE. OLLOW THE GAS SUPPLIER'S INSTRUCTIONS.
I
• F YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE
DEPARTMENT.
I
– NSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER.
Sizing Between First and Second Stage Regulator*
Maximum Propane Capacities listed are based on 2 psig pressure drop at 10 psig setting.
Capacities in 1,000 BTU/hour.
Pipe o r
Tubing Tubing Size, O.D . Type L
Length
Feet
3/8" 1/2" 5/8"
10 730 1,700 3,20 0
20 500 1,100 220
30 400 920 2,00 0
40 370 850 1,70 0
50 330 770 1,50 0
60 300 700 1,30 0
80 260 610 1,20 0
100 220 540 1,00 0
125 200 490 900
150 190 430 830
175 170 400 780
200 160 380 730
T o convert to capacities at 15 psig settings - multiply by 1.130
T o convert to capacities at 5 psig settings - multiply by 0.879
Sizing Between Second or Second Stage Regulator & Appliance*
Maximum Propane Capacities listed are based on 1/2" W.C. pressure drop at 11" W.C. setting.
Capacities in 1,000 BTU/hour.
Pipe or
Tubi ng Tubing Size, O.D. Type L
Length
Feet
3/8" 1/2" 5/8" 3/4"
10 39 92 199 329
20 26 62 131 216
30 21 50 107 181
40 19 41 90 145
50 18 37 79 131
60 16 35 72 1,211
80 13 29 62 104
100 11 26 55 90
125 10 24 48 81
150 9 21 43 72
200 8 19 39 66
250 8 17 36 60
*Data in accor dance with N FPA pamphlet No. 54

Propane Gas Piping Charts

30
WARNING
:
Nominal Pipe Size
Schedu le 40
3/4" 7/8" 1/2"
5,300 8 ,300 3,200
3,700 5 ,800 2,200
2,900 4 ,700 1,800
2,700 4 ,100 1,600
2,400 3 ,700 1,500
2,200 3 ,300 1,300
1,900 2 ,900 1,200
1,700 2 ,600 1,000
1,400 2 ,300 900
1,300 2 ,100 830
1,200 1 ,900 770
1,100 1 ,800 720
Nom inal Pipe Size
Schedule 40
7/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"
501 275 5 67 1,07 1 2,205
346 189 3 93 73 2 1,496
277 152 3 15 59 0 1,212
233 129 2 67 50 4 1,039
198 114 2 37 44 8 913
187 103 2 17 40 9 834
155 89 1 85 34 6 724
138 78 1 62 30 7 630
122 69 1 46 27 5 567
109 63 1 32 25 2 511
100 54 1 12 20 9 439
93 48 1 00 18 5 390
When installing a propane storage tank, the contractor must
consider proper tank sizing, safety, efficiency, ground char-
acteristics and aesthetics. For a residential customer, the
size may range from 100-1,000 gallons, depending on house-
hold use. Typically, a 500 gallon tank is ample for an aver-
age four-bedroom home. However, it is best to consult your
local propane supplier to ensure the proper sizing for pro-
pane storage requirements. Determining the correct tank
size for each household is a function of demand, economy,
efficiency and convenience. It is a process that requires
cooperation between the propane supplier and customer.

ELECTRICAL CONNECTIONS

T
O AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE
PROPERLY POLARIZED AND GROUNDED.
HIGH VOLTAGE
3/4"
D ALL
ISCONNECT
7,500
INSTALLING THIS UNIT.
4,200
F
BE PRESENT. AILURE TO DO SO MAY CAUSE PROPERTY
4,000
DAMAGE, PERSONAL INJURY OR DEATH.
3,700
3,400
3,100
2,600
2,300
2,100
1,900
L
ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.
1,700
W
IRING ERRORS CAN COUSE IMPROPER AND DANGEROUS OPERATION.
1,500
V
ERIFY PROPER OPERATION AFTER SERVICING.

WIRING HARNESS

The wiring harness is an integral part of this furnace. Field
alteration to comply with electrical codes should not be
required. Wires are color coded for identification purposes.
Refer to the wiring diagram for wire routings. If any of the
original wire as supplied with the furnace must be replaced,
it must be replaced with wiring material having a tempera-
3,307
2,299 ture rating of at least 105° C. Any replacement wiring must
1,858
be copper conductor.
1,559
1,417
1,275

115 VOLT LINE CONNECTIONS

1,066
Before proceeding with electrical connections, ensure that
976
the supply voltage, frequency, and phase correspond to
866
787
that specified on the unit rating plate. Power supply to the
665
furnace must be N.E.C. Class 1, and must comply with all
590
applicable codes. The furnace must be electrically grounded
in accordance with local codes or, in their absence, with
the latest edition of The National Electric Code, ANSI NFPA
70 and/or The Canadian Electric Code CSA C22.1.
WARNING
WARNING
POWER BEFORE SERVICING OR
M
ULTIPLE POWER SOURCES MAY
CAUTION