Page 1: Table Of Contents
5-2. Idle Control ENGINE 5-3. Circuit Breaker 5-4. Earth Leakage Circuit Breaker GENERATOR/WELDER and Grounding 5-5. Emergency Stop Switch 6.Initialization and Pre-check DGW200MS/UK 6-1.Checking Engine Oil 6-2.Checking Coolant/Water 6-3.Checking Fuel Water-Cooled 6-4.Checking Fuel, Engine Oil 4-Cycle Diesel Engine and Water Leakage 6-5.Checking Battery...
Page 2 Introduction Thank you for purchasing Shindaiwa Sound Proof Diesel Engine Welder/Generator This user manual has been created to ensure the safe operation of this equipment. Therefore, the manufacturer of this equipment strongly recommends that the user follow the instructions herein, to avoid unnecessary accidents and repairs.
Page 3: Safety Guidelines
1. Safety Guidelines Danger: Suffocation from exhaust fumes Exhaust fumes from the engine contain many elements harmful to humans. Do not operate this equipment in poorly ventilated areas, such as inside a room or in a tunnel. Danger: Electric Shock Close and lock all equipment doors during operation.
Page 4 Caution : Explosion Do not use the equipment or charge the battery, if the battery fluid level is lower than the LOWER level. The battery may emit combustible gas, so keep it away from fire and sparks. Caution: Fire The equipment uses Diesel fuel. When inspecting the equipment or refueling, always stop the engine and keep away from fire.
Page 5 ■Location of Warning labels When the warning labels become unreadable or damaged, place new labels on the appropriate locations, as specified in the following figure. When ordering the label, use the following part numbers. ① Fire (No. X505-004880) ② Suffocation from exhaust fumes (No. X505-006400) ③...
Page 6: Specifications
2. Specifications Model DGW200MS/UK Generating Method Rotating Field, Synchronous AC Generator Rated Current (A) 170 / 190 Duty Cycle Rated Speed (min 3000 / 3600 No Load Voltage (V) MAX 80 Current Adj. Range (A) 60 – 180 / 50 - 200 2.0 - 4.0...
Page 7: Use
3. Use Arc Welding Power Source for electric tools Power Source for lights Caution : Damage to the equipment or other properties Consult with your dealer or authorized distributor when utilizing this equipment around devises with microcomputer control or ultra-precision items, which are very sensitive to voltage fluctuation.
Page 8: Parts
4. Parts EARTH LEAKAGE CIRCUIT BREAKER CIRCUIT CURRENT ADJUSTMENT DIAL (MAIN CIRCUIT BREAKER) BREAKER STARTER SWITCH (30A/15A) MONITOR LAMP IDLE CONTROL SWITCH EMERGENCY OUTPUT STOP RECEPTACLE SWITCH HANDLE BONNET GROUNDING TERMINAL WELDING OUTPUT TERMINAL OIL PLUG AIR CLEANER OIL GAUGE (OIL INLET) HOUR METER(OPTIONAL) SIDE DOOR...
Page 9: Equipment
HANDLE SIDE COVER OIL FILTER MUFFLER EXHAUST PORT LIFTING EYE TOP PLATE(RADIATOR CAP) FUEL INLET FUEL METER 5. Equipment 5-1. Monitor Lamp This equipment is fitted with Oil Pressure, Battery Charge and Water/Coolant Temperature monitoring. COOLANT/WATER TEMPERATURE MONITOR LAMP BATTERY CHARGE MONITOR LAMP OIL PRESSURE MONITOR LAMP - 8 -...
Page 10 When the machine is started by the starter switch from STOP to RUN under normal condition, Oil Pressure and Battery Lamps will flash, and then the lamps will go OFF, immediately after the engine starts. When abnormality is detected either in water temperature or in oil pressure, the corresponding monitor lamp will flash, and the automatic shutoff will engage.
Page 11: Idle Control
(3) Coolant/Water Temperature Monitor Lamp Danger: Injuries Close and lock all doors during operation of this equipment, to avoid injuries by unintentionally touching cooling fan and fan belt. Caution: Burns Do not open the radiator cap while operating this equipment or immediately after stopping the equipment, to avoid sustaining burns from hot steams or water.
Page 12: Earth Leakage Circuit Breaker And Grounding
<Caution> Refer to 『 9-2. Output Limitation 』 and be careful not to use overloaded (over current) 5-4. Earth Leakage Circuit Breaker and Grounding Danger: Electric Shock Ground the grounding terminal to the earth as set out in the manual. Even though all the terminals of the loads have been grounded to the earth, the canopy grounding terminal should be grounded to the earth.
Page 13: Emergency Stop Switch
When the earth leakage relay has activated, the ELCB (lever) turns to [OFF]. In the case, stop the engine promptly and find the leakage fault and repair. After repairing, reset the ELCB (lever) to [ON]. 5-5. Emergency Stop Switch The Emergency Stop Switch stops the engine in an emergency.
Page 14: Initialization And Pre-Check
6. Initialization and Pre-check Caution : Fire・・・・ Burns・・・・ Injuries When checking the engine, always stop the engine, and wait until the engine cools down, before performing any checks. 6-1. Checking Engine Oil When checking for engine oil, be sure to OIL PLUG OIL GAUGE keep the equipment level, and insert...
Page 15: 6-3.Checking Fuel
Check to see if the coolant/water level is between FULL and LOW levels in the sub tank. If the coolant/water is below the LOW level, fill the tank and the radiator accordingly. SIDE DOOR (1) Filling to the Sub Tank ①...
Page 16: 6-4.Checking Fuel, Engine Oil
6-4. Checking Fuel, Engine Oil and Water Leakage Caution: Fire Do not use this equipment when a leak is found. Repair the equipment before use. Be sure to check any leakage for fuel, oil and coolant/water at the hose connections by opening side doors.
Page 17: Operation
7. Operation Danger: Suffocation from exhaust fume Exhaust fume from the engine contains many elements harmful to humans. Do not operate this equipment in poorly ventilated areas, such as a room or in a tunnel. Caution: Suffocation from exhaust fume Do not point the exhaust outlets toward pedestrians or building.
Page 18: 7-2.Stopping
Restart after stopping due to fuel shortage This equipment is equipped with a self bleeding system. Therefore, even though the engine stops due to low fuel, you can restart the engine easily by the following steps. ① Turn the starter switch to STOP. ②...
Page 19: Welding Operation
<Caution> Always stop the engine with starter Key unless you need to shut off using the emergency stop button. Be sure to re-start the engine after releasing the Emergency Stop feature. STARTER EMERGENCY STOP SWITCH SWITCH 8. Welding Operation 8-1. Selection – Welding Cable Select the cable with correct gauge, based on the allowable amperage and distance, per the table shown below.
Page 20: 8-3.Connection-Welding Cable
8-3. Connection – Welding Cable Danger: Electric Shock Before connecting or disconnecting a welding cable from welding output terminals, stop the engine, and remove the engine key. The person performing this task should always keep the key. ① Stop the engine. DINSE WELDING ROD HOLDER ②...
Page 21: 8-5.Welding
8-5. Welding Caution: Suffocation from welding fumes Be sure to wear a fume proof mask in operation, because welding fumes Contain poisonous gas and dust. Pay attention to the airflow direction and ensure sufficient ventilation also in order to prevent from inhaling the fumes. Caution: Injuries to eyes and skin Be sure to wear spark protection glasses (Refer to the table below) , long-sleeve shirts, gloves, etc.
Page 22: Generator Operation
9. Generator Operation Danger: Electric Shock Do not operate the equipment, if the equipment or you are wet. Caution: Injuries Before connecting or disconnecting a load cable from output terminals, always turn the circuit breaker to [OFF] position. Be sure to use the frequency designated in the load. (Refer to 『...
Page 23: 9-1.Operation
9-1. Operation Danger: Electric Shock Before connecting or disconnecting a load cable from the receptacles, always turn the circuit breakers (MAIN CB, 15A, 30A) to [OFF] position. And always stop engine, and remove the engine key. The person performing the maintenance should always keep the key.
Page 24: 9-2.Output Limitation
9-2. Output Limitation Please refer to the following table, because electric tools and home appliances cannot be judged only by the rated output or the power consumption due to the efficiency and character of the components. Applicable Load (For reference only) Capacity (kW) Loads 50Hz...
Page 25: Simultaneous Use Of Welding And
10. Simultaneous Use of Welding and Generating The circuit breaker reacts on the AC power supply circuit only. In the simultaneous use of welding and generating, overload to the engine may occur. Refer to the following table for simultaneous use of welding and generating Welding Output AC Power Output Welding Rod / Current...
Page 26 <Caution> Only authorized technicians should perform all checking and maintenance work, except for the pre-startup checks. Request for the maintenance item with ● mark to the authorized distributor or our dealer. Always use our genuine parts if replacing. When draining waste fluid from the equipment, catch it in a tray. When disposing of oil, fuel, coolant (LLC), fuel filter, battery and /or other harmful materials, please follow international regulations.
Page 27 Checking Time Start Every Every Every Every Every Checking Items 50hrs 1000 2000 Check ○ Check and Supply Fuel Check and Supply ○ Engine Oil after Engine Oil Change ○ ○ after Oil Filter Change ○ ○ Check/Add ○ Water/Coolant ○...
Page 28 (1) Oil Change First Time 50 hour mark or after Every 100 hours ① Remove the oil plug. ② Loosen the oil drain plug and allow the OIL DRAIN PLUG oil to drain fully. ③ Reinstall the oil drain plug. ④...
Page 29 (3) Clean/Change Air Element Clean 50 hours and 2 or after every 100 hours Change Every 400 hours ① Loosen the wing bolt to remove the AIR CLEANER cleaner cap. ② Remove the air element. ③ Clean or replace the air element and reinstall in reverse order.
Page 30 (5) Drain Water from Fuel Tank Drain Water Every 200 hours ① Unscrew the fuel drain plug. ② Reinstall the drain plug, after draining water completely <Caution> Change the seal, whenever changing oil. FUEL DRAIN PLUG Seal Part No.: 6C090-58961 (Kubota) (6) Changing Coolant/Water Change Every 2000 hours or 2 years...
Page 31: Long-Term Storage
12. Long-Term Storage Danger: Electric Shock Before performing any equipment check or maintenance, stop the engine, and remove the engine key. The person performing the maintenance must always keep the key. Caution: Injuries Before performing any equipment check or maintenance, stop the engine, and remove the engine key.
Page 32 Symptoms Presumed Cause Corrective Actions Starter motor does not 1. Weak Battery 1. Recharge Battery start 2. Dead Battery 2 Replace Battery 1. Fuel lever SHUT 1. Fuel lever to OPEN 2. Replenish fuel 2. Insufficient fuel Engine does not start 3.
Page 33: Engine Wiring Diagram
14. Engine Wiring Diagram - 32 -...
Page 34: Generator Wiring Diagram
15. Generator Wiring Diagram - 33 -...

Shindaiwa DGW200MS/UK Operator's Manual

1 Safety Guidelines

2 Specifications

3 Use

4 Parts

5 Equipment

6 Initialization and Pre-Check

7 Operation

8 Welding Operation

9 Generator Operation

10 Simultaneous Use of Welding and

11 Checking and Maintenance

12 Long-Term Storage

13 Troubleshooting

14 Engine Wiring Diagram

15 Generator Wiring Diagram

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