Shindaiwa dgw500dm Owner's And Operator's Manual
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Shindaiwa dgw500dm Owner's And Operator's Manual

Vertical, water-cooled 4-cycle diesel engine
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'
OWNER
S AND OPERATOR
S MANUAL
Vertical, Water-Cooled 4-Cycle Diesel Engine
CAUTION
Do not operate the Generator/Welder, or any other appliance, before you have
read and understood the instructions for use and keep near for ready use.
DGW500DM-415CC
X750-024 06 0
X750803-730 0

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Алексей
April 1, 2025

Генератор DGW500DM,горит ошибка Е06. Пожалуйста расшифруйте код.

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Summary of Contents for Shindaiwa dgw500dm

  • Page 1 S AND OPERATOR S MANUAL Vertical, Water-Cooled 4-Cycle Diesel Engine CAUTION Do not operate the Generator/Welder, or any other appliance, before you have read and understood the instructions for use and keep near for ready use. DGW500DM-415CC X750-024 06 0 X750803-730 0...
  • Page 3 Introduction We would like to thank you very much for purchasing this Shindaiwa Soundproof Diesel Engine Generator & Welder. • This manual has been created in order to ensure safe and proper use of this equipment. Be sure to thoroughly read this manual before operating the equipment as the improper operation of this equipment can result in an accident or malfunction.

  • Page 4: Table Of Contents

    Table of Contents 1. Safety Precautions ................2 2. Specifications ................6 3. Applications ...................6 4. Part Names..................7 5. Equipment..................9 5-1. VRD (Voltage Reduction Device) ..........9 5-2. Idle Control................9 5-3. Weld Output Control............10 5-4. Remote Control (Option) .............10 5-5. Meter ...................11 5-6. Error Code Display..............11 5-7.

  • Page 5: Safety Precautions

    1. Safety Precautions Warning: Suffocation from Exhaust Fume • Do not operate the equipment in a poorly-ventilated area such as indoors or within a tunnel because the engine exhaust fume includes components that are harmful to humans. Warning: Suffocation from Welding Fume •...
  • Page 6 Warning: Fire • Keep any ignitable items (such as fuel, gas and paint) or inflammable items away from the work area due to the scattering of weld spatter that occurs during welding. • Provide at least 1 meter (3 feet) of distance between the equipment and walls and other obstacles, and operate the equipment on a flat surface.
  • Page 7 Caution: Burn • The engine, muffler and similar parts are extremely hot during operation and immediately after stopping the equipment. Never touch hot parts. • Never open the radiator cap during operation or immediately after stopping the equipment. Hot cooling water and steam will spurt out. •...
  • Page 8 ■Locations of Warning Labels Replace warning labels when they become difficult to see or damaged by affixing new labels in the specified locations. Order the necessary labels by numbers in parentheses. (1) Suffocation from Exhaust Fume (No. X505-007590) (2) Suffocation from Welding Fume (No. X505-007600) (3) Electric Shock (No.

  • Page 9: Specifications

    2. Specifications Model DGW500DM-415CC Generating Method Rotating Field Operation Single Dual Rated Current Rated Voltage 39.2 29.2 Duty Cycle Current Adj. Range 60 – 500 30 – 280 φ2.6 – φ8.0 φ2.0 – φ6.0 Welding Rod (mm) φ3.2 – φ9.5 φ3.2 –...

  • Page 10: Part Names

    4. Part Names Operation Panel Terminal Cover Weld Terminals A Weld Terminals B Idle AC Meter DC Meter Hour Monitor Control Lamp Meter Lamp Switch Switch Output Control Starter Dial Switch Emergency Fuel Stop Switch Meter Connector Cover Remote Control Connector Arc Control Single/Dual...
  • Page 11 Oil Plug Air Cleaner Right Door Oil Inlet Sub Tank Fuse (60A, 20A) Fuel Inlet Fuel Inlet Cover Battery Oil Gauge Fuel Lever (Water Separator) Oil Filter Fuel Lever (Fuel Filter) Water Drain Plug Fuel Drain Plug Oil Drain Plug Roping Lug Lifting Lug Muffler...

  • Page 12: Equipment

    5. Equipment 5-1. VRD (Voltage Reduction Device) The equipment includes a voltage reduction device VRD Lamp VRD Switch on the weld output side. The voltage reduction device reduces the output voltage of the welder when welding is paused in order to further increase safety when welding in locations with high humidity, elevated locations, extremely confined spaces near possible hazards, and similar conditions.

  • Page 13: Weld Output Control

    5-3. Weld Output Control Output Control Dial (1) Weld Output Pre-Set The equipment includes a weld output pre-set function. You can pre-set the output current using the output control dial Arc Control Dial (2) Arc Control Weaker Stronger The equipment includes an arc control function that adjusts the arc strength.

  • Page 14: Meter

    5-5. Meter The equipment includes a DC meter that provides digital display of both weld current and voltage, and an AC meter that provides digital display of both voltage and frequency of 3-phase generated output. DC Meter AC Meter Output Control Dial Single/Dual Selector...

  • Page 15: Monitor Lamp

    5-7. Monitor Lamp Warning: Injury/Electric Shock • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts. Caution: Burn •...

  • Page 16: Earth Leakage Relay And Grounding

    <Note> • The oil pressure monitor cannot detect oil deterioration. Change the engine oil periodically. (Refer to section "11. (1) Changing the Engine Oil".) • The charge monitor cannot detect battery deterioration or insufficient battery fluid. Inspect the battery fluid level periodically. (Refer to section "6-6. Battery Inspection".) •...
  • Page 17 (1) Grounding Work The qualified electrician should perform the grounding work of the following 2 points. (500Ω or below) • The earth grounding terminal in the Earth Grounding output terminal. Terminal • The Outer Bonnet of the equipment. (Earth grounding terminal and Bonnet Bonnet grounding terminal) Grounding...

  • Page 18: Emergency Stop Switch

    <Note> • When the breaker has tripped to the middle but the lamp does not turn ON simultaneously, the cause to have tripped is OVER-LOAD. 5-9. Emergency Stop Switch Press the emergency stop switch to stop the engine Stop immediately. After pressing the emergency stop switch, securely return the starter switch to the "STOP"...

  • Page 19: Cooling Water Inspection

    <Note> • The oil level cannot be accurately Oil Gauge checked if the equipment is at an angle. • Operating the equipment when the oil has been filled above the maximum level can result in engine cylinder internal damage. Much Enough ■Engine Oil Selection Use a diesel-type engine oil with a viscosity that is appropriate for the outdoor air...

  • Page 20: Fuel Inspection

    ASTM standards if using the equipment in a cold weather region. • Shindaiwa recommends using a fuel with a sulfur content of less than 1,000ppm. • Change the engine oil and oil filter after a shorter period than normal (approximately one-half the normal period) if using a high-sulfur (sulfur content of between 5,000 to 10,000ppm) fuel.

  • Page 21: Inspection For Fuel/Oil/Cooling Water Leakage

    6-4. Inspection for Fuel/Oil/Cooling Water Leakage Warning: Fire • Absolutely never use the equipment if there is a fuel, oil or cooling water leak, and be sure to always repair the leak before using. Open the side door and check for fuel leakage from fuel line joints and similar components, and check for oil and cooling water leakage.

  • Page 22: Operating Procedures

    7. Operating Procedures Warning: Suffocation from Exhaust Fume • Do not operate the equipment in a poorly-ventilated area such as indoors or within a tunnel because the engine exhaust fume includes components that are harmful to humans. Warning: Fire • Keep any ignitable items (such as fuel, gas and paint) or inflammable items away from the equipment because the muffler, exhaust fume and other parts attain high temperatures.

  • Page 23: Stopping The Engine

    Preheat Lamp Idle Control Switch 1-P Breaker Main Breaker Starter Switch Fuel Lever Fuel Lever Emergency (on water separator) (on fuel filter) Stop Close Close Switch Open Open <Note> • Do not crank the starter motor for 15 seconds or more continuously. •...

  • Page 24: Emergency Stop

    <Note> • Do not stop the engine while welding or using as an AC power source. Doing so can cause a malfunction. • If the engine does not stop when the starter switch is set to "STOP", turn the fuel lever to "CLOSE".

  • Page 25: Welding Polarity

    8-2. Welding Polarity There are "+" (positive) and " " (negative) weld output terminals. Refer to the table below to select a polarity corresponding to the work you are performing. <Note> • Use the polarity indicated for the welding rods being used if so indicated. •...

  • Page 26: Duty Cycle

    <Note> • Securely crimp the crimped terminals and securely connect the welding cables. Using insufficiently crimped terminals or loosely connected cables can result in heat generation from poor connection, thereby causing burnout of the weld output terminals. • Be sure to always securely crimp the crimped terminals on the cables connected to the Weld output terminals.

  • Page 27: Using As A Generator

    Caution: Electric Shock • If wearing gloves, be sure to always wear gloves with dry insulation properties. Do not wear gloves that are damaged or wet. Switch the single/dual selector in accordance with the amount of welding personnel and desired weld output. Adjust the output current using the output control dial.

  • Page 28: Usable Device Capacities

    9-2. Usable Device Capacities Usable capacity varies depending on the type and performance of the electrical tool or household appliance being used. Overview of Usable Device Capacities Standard Capacities (Units: kW) 1-Phase 240V 3-Phase 415V Device Used Capacity per Total capacity of Capacity per one receptacle three receptacles...

  • Page 29: Operation

    Turn off the switches of devices being used. Main Breaker Turn all breakers (main and 1-P) to "OFF". Start the engine. (Refer to section "7-1. Starting the Engine".) Connect the power plug(s) of device(s) being used to the AC output receptacle(s). Turn all breakers (main and 1-P) to "ON".

  • Page 30: Simultaneously Welding And Using As Ac Power Source

    10. Simultaneously Welding and Using as AC Power Source Due to the fact that breakers only function for AC power output, the engine can become overloaded if simultaneously welding and using the equipment as an AC power source. Refer to the table below and limit the use of AC power accordingly. Overview of Capacities Usable Simultaneously Weld Output AC Power Output...

  • Page 31: Inspection/Maintenance

    11. Inspection/Maintenance Warning: Electric Shock/Injury • Always be sure to stop the engine and remove the engine key before performing any equipment check or maintenance. • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts.
  • Page 32 • When performing maintenance with doors or covers open, be sure that no other persons can accidentally come close to the equipment. Close all doors and covers if momentarily leaving the equipment unattended. Perform periodic inspection and maintenance as indicated by the table below in order to ensure that this equipment can be operated in optimal condition.
  • Page 33 (1) Changing the Engine Oil 1st time 50th hour 2nd time and after Every 100 hours 1) Remove the oil plug. Oil Plug 2) Remove the oil drain plug and drain the Oil Inlet engine oil. Oil Gauge 3) Tighten the oil drain plug. 4) Add oil through the oil inlet, while checking the oil level using the oil gauge, Oil Drain Plug...
  • Page 34 (3) Cleaning/Replacing the Air Element 1st time: 50th hour / Cleaning 2nd time and after: Every 100 hours Replacement Every 400 hours Clips 1) Release the air cleaner clips and remove the cleaner cap. 2) Clean or replace the air element. <...
  • Page 35 <Note> Retainer Fuel Lever • Check that no foreign material is adhering to Ring the packing then install the cup. CLOSE • After installation, turn the fuel lever to "OPEN" Gauze and check that there is no fuel leakage. After Filter checking, turn the fuel lever to "CLOSE".

  • Page 36: Long-Term Storage

    12. Long-Term Storage Warning: Electric Shock/Injury • Always be sure to stop the engine and remove the engine key before performing any equipment check or maintenance. • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts.

  • Page 37: Troubleshooting

    13. Troubleshooting Warning: Electric Shock/Injury • Always be sure to stop the engine and remove the engine key before performing any equipment check or maintenance. • Do not touch the equipment during operation if the equipment or your body is wet. •...
  • Page 38 Symptom Possible Causes Remedy Starter motor does 1. Battery has a low charge. 1. Recharge the battery. not start. 2. Battery is deteriorated. 2. Replace the battery. 1. Fuel lever is "CLOSE". 1. Turn the fuel lever to "OPEN". (fuel filter or water separator) (fuel filter and water separator) 2.
  • Page 39 ■Error Code Display Error Code Display Error codes are displayed on the DC and AC meters when the control board detects an error. If the error code is displayed, follow to the procedures in the "Remedy". Error Code Symptom Remedy Run the engine to cool it down at idle under Overheating no-load until the display changes from "E01"...

  • Page 40: Engine Wiring Diagram

    14. Engine Wiring Diagram - 37 -...

  • Page 41: Generator Wiring Diagram

    15. Generator Wiring Diagram - 38 -...
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  • Page 44 ©2014 - 41 -...

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