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SERVICE MANUAL
XPERT-HD 2.3/23 P
XPERT-HD 2.3/23 P
XPERT-HD 2.5/27 P
MODEL #
PD3-23326
PD3-23327
PD3-27324
DA-232336
DA-232337
DA-252739
DD-232336
DD-232337
DD-252737
ORDER #
1.107-103.0
1.107-104.0
1.107-106.0
1.107-091.0
1.107-092.0
1.107-094.0
1.107-097.0
1.107-098.0
1.107-100.0
1.107-134.0
1.107-135.0
1.107-136.0
8.780-000.0

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Table of Contents

   Summary of Contents for Kärcher XPERT-HD 2.3/23 P

  • Page 1 SERVICE MANUAL MODEL # ORDER # XPERT-HD 2.3/23 P 1.107-103.0 XPERT-HD 2.3/23 P 1.107-104.0 XPERT-HD 2.5/27 P 1.107-106.0 PD3-23326 1.107-091.0 PD3-23327 1.107-092.0 PD3-27324 1.107-094.0 DA-232336 1.107-097.0 DA-232337 1.107-098.0 DA-252739 1.107-100.0 DD-232336 1.107-134.0 DD-232337 1.107-135.0 DD-252737 1.107-136.0 8.780-000.0...
  • Page 3: Table Of Contents

    CONTENTS Exploded View ..................4 Exploded View Parts List ..............5-6 BXD Comet Pump and Repair Kits ............7 Legacy Axial Pump ................8-9 G.1 Pump w/3/4" Hollow Shaft Exploded and Parts List....10-11 UU1 Universal Unloader Exploded and Parts List ......... 12 Troubleshooting ................13-14 Preventive Manteinance ................
  • Page 4: Exploded View

    EXPLODED VIEW Legacy Pump Honda 6.5hp (196cc) G series Pump Comet Pump Honda 5.0hp (163cc) 8.780-000.0 • Xpert HD-DD-PD-DA • Rev. 12/10...
  • Page 5: Exploded View Parts List

    Nipple, 3/8" X 3/8", NPT ST Male (196cc/6.5HP Models) 6.965-007.0 5/16"-24X1" GR 5 SHCS THRU Hardener ZC 9.802-813.0 Washer, 5/16", Lock, Split Ring 9.138-437.0 Karcher branding label (Xpert HD) 9.138-439.0 Landa branding label (PD Models) 9.138-440.0 Hotsy branding label (DA Models) 8.750-881.0...
  • Page 6 EXPLODED VIEW PARTS LIST (CONT) ITEM PART NO. DESCRIPTION Label, Intended for Outdoor Use - Serial - Specs 9.800-008.0 Label, Danger Cool Engine 9.800-006.0 Label, Hot/Caliente w/Arrows 8.917-015.0 Label Regulation 4442.6 8.783-034.0 Label, Quick Start Guide 1 (196cc/6.5HP Models) 8.783-037.0 Label, Quick Start Guide 2 (163cc/5.0HP)-(Legacy &...
  • Page 7: Bxd Comet Pump And Repair Kits

    COMET PUMP BXD, 5/8" SHAFT EXPLODED VIEW 8.920-017.0 COMET PUMP BXD COMET PUMP BXD REPAIR KITS ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.725-556.0 Kit, valve 8.725-562.0 Kit, complete valve kit 8.725-557.0 Kit, suction valve 8.725-563.0 Kit, piston seal 8.725-558.0 Kit, check valve 8.725-564.0...
  • Page 8: Legacy Axial Pump

    PUMP EXPLODED VIEW AND PARTS LIST 8.920-004.0 ITEM PART # DESCRIPTION ITEM PART # DESCRIPTION 8.762-010.0 Cylinder Head 5.332-290.0 Helical Spring 9.175-004.0 Valve Assy Horizontal 9.175-005.0 Unloader Assembly 9.139-371.0 Spare Part List, Set 3 4.132-007.0 Drain Plug Replacement 5.443-448.0 Nipple Chemestry 5.003-062.0 Plate 6.362-451.0...
  • Page 9 PUMP EXPLODED VIEW PARTS LIST (CONT) 8.920-004.0 Housing View ITEM PART # DESCRIPTION 9.166-016.0 Grooved Ball Bearing 9.135-018.0 Swash Plate Hor. 9.165-356.0 Ball Bearing No 6207 9.177-314.0 Radial Seal 35 x 52 x 7 9.135-016.0 Oil Housing 8.780-000.0 • Xpert HD-DD-PD-DA • Rev. 12/10...
  • Page 10: Pump W/3/4" Hollow Shaft Exploded And Parts List

    G.1 SERIES PUMP w/3/4" HOLLOW SHAFT EXPLODED VIEW 9.804-033.0 KG2530G.1 8.904-893.0 LG2530G.1 8.904-748.0 HG2530G.1 TORQUE SPECS Item # Ft.-lbs G.1 SERIES PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-938.0 Crankcase 9.803-952.0 Manifold Stud Bolt See Kit Below Plunger Oil Seal 9.802-884.0 Washer...
  • Page 11 G.1 SERIES PUMP EXPLODED VIEW PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 9.804-585.0 Crankshaft Seal 40* See Kit Below Plunger Nut 41* See Kit Below Copper Spacer 42* See Kit Below Plunger, 15mm 43* See Kit Below Copper Spacer 44* See Kit Below O-Ring Ø1.78x5.28 45* See Kit Below Tefl...
  • Page 12: Uu1 Universal Unloader Exploded And Parts List

    UU1 UNLOADER EXPLODED VIEW 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER (SPARE) UU1 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY 8.749-792.0 Piston housing 9.149-006.0 Sliding connector guide Piston O-ring backup 6X 1.45X 1.68 Piston O-ring back up Conical seal 8.749-796.0 Main block...
  • Page 13: Troubleshooting

    TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Insuffi cient water supply. Closed Use larger garden hose; clean inlet water PRESSURE faucet. Inlet hose kinked screen. Open faucet. Clogged inlet hose strainer Check plumbing system for leaks. Retape leaks with tefl on tape. Faulty or mis-adjusted unloader Adjust unloader for proper pressure.
  • Page 14 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION ENGINE OPERATES Not enough gas or engine oil Fill tank with gas. Check oil level. FOR 15 MINUTES Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking. THEN STOPS Obstruction in fuel fi...
  • Page 15: Preventive Manteinance

    PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa- tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance.
  • Page 16: Oil Change Record

    OIL CHANGE RECORD Check pump oil and engine oil level before fi rst use of your new pressure washer. Estimated Operating Estimated Operating Date Oil Changed Hours Since Last Date Oil Changed Hours Since Last Month/Day/Year Oil Change Month/Day/Year Oil Change 8.780-000.0 •...
  • Page 18 Form #8.780-000.0 • Xpert HD-DD-PD-DA • Revised 12/10 Printed in U.S.A. or Mexico...

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