Removal; Inspection; Piston And Rings - Suzuki GS-1000 Service Manual

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INSPECTlON
Cylinder
wear
To check the cylinders for wear, take I.D.
readings on each
and determine whether they
need reworking to the next
oversize. Fot this
purpose, use the cylinder gauge (special tool)
and
take
a total of 6 readings at three elevations
in longitudinal and transverse directions.
two
reading at each elevation.
Cylinder 1.D. specification
I f
any of
the readings
exceeds
the
1.D.
limit
or
if
the
difference between the maximum and
khe
minimum reading
exceeds
the limit
for
the
difference, or if the bore surface
is
found
to
be
badly burned or scared. rebore the
cylinder to
a
suitable
size
according to the available
oversize
piston.
Standard F.D.
70.000
--
70.015
mrn
(2.7
5 5 9
-
2.7565
i n . )
Piston-to-cy linder
0.050
--
0.060 rnm
ctearance
(5.0020
-
0.0024 in.)
Service
limit
70.080
mm
(2.7590
in.)
Oversize
piston
0.5 mm,
1.0 mm
1
PISTON AND RINGS
REMOVAL
Place a
waste
beneath the piston not to drop
the parts in the crank
case,
and
remove
the
circtip
with a pincers.
L ' I
I r
Fig. 7-88,
v
Give the cylinder No.
on the
head of the
piston, and draw out the piston pin
with
the
special tool
a.
Place
the drawn-out piston
pin in the
same
place as that given the
cylinder No.
on
the head of the piston.
Special
tools
099
10-345 10.
..............
Piston pin pullet
09910-33210
..............
Piston
attachment
Fig. 7-89,
In
order to
remove
the piston ring, open
its
opening with the thumbs
of both
hands
and
push it upwards with
a
forefinger.

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