Page 2
• Safety precautions • IDEAL 4860 ET Bitte lesen Sie vor Inbetriebnahme der Maschine unbedingt diese Betriebsanleitung und beachten Sie die Sicherheitshinweise. Die Betriebsanleitung muss jederzeit verfügbar sein. Please read these operating instructions before putting the machine into operation and observe the safety precautions. The operating instructions must always be available.
Page 3
• Safety precautions • Keine Bedienung durch Kinder! GB Children must not operate the machine! Pas d‘utilisation par un enfant! Geen bediening door kinderen! Non lasciare utilizzare il tagliacarte a bambini! No dejar que la utilicen los niños! Installera maskinen utom räckhåll för barn! FIN Asentakaa laite lasten ulottumattomiin ! Installer maskinen utenfor rekkevidde for barn! Dzieciom nie wolno obsługiwać...
Page 4
• Safety precautions • IDEAL 4860 ET Messer nie lose liegen lassen! Messer nur mit Messerwechselvorrichtung oder im Messertransportkasten befördern! (siehe Seite 28 und 30). Warnung! Verletzungsgefahr! GB Never leave the blade unattended! Do not extract or transport the blade without protection! (See page 28 and 30).
Page 5
• Safety precautions • DK Knivbladet må aldrig efterlades uden opsyn. Forsøg ikke at afmontere eller transportere knivbladet uden beskyttelse! (Se side 28 og 30) FARE! Risiko for legemlig beskadigelse. Nikdy nenechávejte nůž bez krytu. Nikdy nevyjímejte nebo neprepravujte nuz bez ochranného krytu (viz.
Page 6
• Safety precautions • IDEAL 4860 ET Keine harten und splitternden Materialien schneiden! GB Do not cut hard materials or materials which may splinter! La coupe de matériaux trop durs ou risquant des projections est interdite ! Snij geen harde materialen of materiaal dat kan splinteren!
Page 7
Safety precautions • • The machine is designed for cutting stacks of paper to a specified size. This machine is constructed for "one-man operation" only! Warning! Clips or similar damage the cutting blade. Disconnect from the mains before starting any service work or before removing the panels! Replacement of blade and cutting stick may be performed only when the main switch is...
Page 8
Safety precautions • • IDEAL 4860 ET All components which could endanger the operator are covered by a guard! Operating the machine without safety device is forbidden! (Rear screwed safety guard (A) and panel (B). - 8 -...
Page 9
Safety precautions • • The cutting action, which is dangerous to the operator,is • protected by a two-handed control system (A) • and safety beam guard (B). Protect mains cable against heat, oil and sharp edges! - 9 -...
Page 10
Safety precautions • • IDEAL 4860 ET Connect the power cord to a single phase socket. 230V / 10A min 115V / 15A min Ensure free access to mains! When not in use for a longer period switch off. (Main switch to "0").
Page 11
Safety precautions • • Danger! Blade must always be covered by the pressing bar. Clamping Blade - 11 -...
Page 12
Installation • • IDEAL 4860 ET Remove the stand from the wooden pallet. 4 strong people are required to lift the machine from the pallet and place it on the stand. Secure with 4 screws (A). Put the shelf (B) on the stand.
Page 13
Installation • • Plug into socket. The machine must be connected directly to the socket. - 13 -...
Page 14
Operation • • IDEAL 4860 ET It is forbidden to operate the machine if the operating and safety instructions have not been understood. Please check the safety devices are functioning and complete before use. • All covers have to be mounted (A).
Page 15
Operation • • Position the main switch to "I" (A). Insert the key for the control system and move it to the right (B). The machine is now ready for use. Press START (C). Machine will automatically go to the start position.
Page 16
Operation • • IDEAL 4860 ET Optical cutting line (A) that indicates the exact position of the cut. Blade cuts on the front edge (B) of the light beam. (Only use when no exact cut is required). Position the paper on the backgauge (A) and side lays left or right (B).
Page 17
Operation • • The clamp moves automatically when cutting is activated. The paper can also be pressed in advance. Clamping and cutting is activated by the actuators (A) on the front table. The actuator has 2 switching steps: 1. pre-clamping 2.
Page 18
Operation • • IDEAL 4860 ET Cutting activation: Press both actuators of the two-handed control system (A) simultaneously and keep pressed until the paper is completely cut. To interrupt or stop cutting: To interrupt or stop cutting, release both actuators (A) of the two-handed control.
Page 19
IDEAL 4860/ET = 45 cm, 17,72 inches • The DIN measurements in cm (A3, A4, A5, A6) and in inch (LD, LG, LT, hLT) are recallable with the respective buttons.
Page 20
Operation • • IDEAL 4860 ET Cutting activation Warning! • Run backgauge to the front for turning the paper stack • Do not interrupt the upward movement of the blade by performing switching procedures • Wait until the display is green before activating a cut •...
Page 21
Operation • • Eject function If EJECT is pressed instead of START after inserting the measurement , the backgauge will advance forwards so that paper can be removed. Finally the backgauge moves to the last setting. Multiple cut • Enter the start dimension on the display •...
Page 22
Operation • • IDEAL 4860 ET Programming This control system enables you to store 99 programs with 99 programmable steps. One step represents one measurement. After entering the program numbers you are able to change between several program steps with...
Page 23
Operation • • Delete a step • Press PRG. EDIT • Enter program number, confirm with Enter • Select program step with the arrow keys • Scroll with STEP until "Delete step no." appears, Press 2 x Enter . Insert a step •...
Page 24
Operation • • IDEAL 4860 ET Eject function program • If a short measurement e.g. 30 cm and then a long measurement e.g. 40 cm is cut at the start of a program then it is wise to insert an...
Page 25
Blade and cutting stick replacement • • If the cutting quality decreases: • Check the cutting depth (see page 38). • Check the cutting stick (see page 29). • Replace or grind the blade (see page 25 - 33). The blade cannot be ground if the blade height is less than 83 mm/3,29 inches.
Page 26
Blade and cutting stick replacement • • IDEAL 4860 ET Turn the blade depth adjustment screw to the left until it stops. (Screwdriver found in tool set (A) or tool holder (B). Lower the blade by pressing both cutting actuators (1.). Keep one actuator pressed and turn off the main switch (2.).
Page 27
Blade and cutting stick replacement • • The 3 eccentrics are now exposed and should be turned counter clockwise to position "0" with the special wrench and attachable extension pipe (A) (in the tool set). The slot must correspond to position "0" (B). Unscrew the blade screws (C) on the right hand side.
Page 28
Blade and cutting stick replacement • • IDEAL 4860 ET Position the main switch to "0" (1.) Remove the 2 blade screws on the elongated holes (2.). Then put the blade changing tool (A) into place and fasten it to the blade (3.).
Page 29
Blade and cutting stick replacement • • Take out the cutting stick with a small screw- driver. If needed the cutting stick can be turned or exchanged. (The cutting stick can be used eight times). Replacing the cutting stick (not the blade). •...
Page 30
Blade and cutting stick replacement • • IDEAL 4860 ET Take the exchange blade carefully out of the blade box and screw it to the blade changing tool (A). • Make sure there is a space ot 11 mm or 0.43 inches! (B).
Page 31
Blade and cutting stick replacement • • Lightly tighten 2 of the 5 blade screws with washers (1.). Remove the blade changing tool (2.). Lightly tighten the remaining blade screws with washers (3.). Lightly screw in the right blade screw with the washer (A) when the blade is lowered.
Page 32
Blade and cutting stick replacement • • IDEAL 4860 ET Lower the blade by pressing both cutting buttons (1.). Keep one button pressed and turn off the main switch (2.). With the special wrench (A) the 3 eccentrics should be screwed down (3.)until the paper is...
Page 33
Blade and cutting stick replacement • • Paper cutting test. If the last sheet or several sheets are not completely cut, gradually turn the knob for blade depth adjustment (A) ¼ turn to the right until the paper is cut along the entire length.
Page 34
Maintenance and cleaning • • IDEAL 4860 ET Danger! Disconnect the mains before starting any service work or before removing the cover. Maintenance work may only be performed by trained staff. Grease the backgauge (A) control weekly with a grease gun. Advance the backgauge as far as possible to the front.
Page 35
Maintenance and cleaning • • Safety test The safety regulations are according to the regulations of the country where the cutting machine is operated. The manufacturer recommends a safety check is made every 5 years by an authorised service team. - 35 -...
Page 36
Possible malfuntions • • IDEAL 4860 ET Machine does not function! Is the machine plugged in? Main switch to position "I"? (A) Control system activated? (B) (Turn key to the right) Release a cut see page 18. - 36 -...
Page 37
Possible malfuntions • • Machine turns off: • Machine overloaded. Safety button (A) or (B) ejects. (Allow 1 minute cooling time and reset the safety button (A) or (B). • Machine blocked. • Blade is blunt. Eliminate the cause, and push the safety button (A).
Page 38
Possible malfuntions • • IDEAL 4860 ET Does not cut through the last sheet: • Turn or turn around the cutting stick (A), readjust the blade by means of the blade adjusting knob (B) (see page 33). Poor cutting quality or blade stays in the paper stack.
Page 39
Possible malfuntions • • Display illumination off • Machine is plugged in? (A) • Main switch on position "I"? (B) • Push in the safety button! (C) • Check the units fuse and the on-site circuit breaker! After 30 minutes the screen switches to energy-saving mode The screen is reactivated by touching the keypad area...
Page 40
Possible malfuntions • • IDEAL 4860 ET Motor runs but blade does not move downwards. • Security brake has been activated! Inform the Service Team! None of the above mentioned methods helped to solve the problem: Contact Service Team under •...
Page 41
• • Accessories Recommended accessories: Blade • Nr. 9000 021 Cutting stick (6 pieces) • Nr. 9000 022 Blade changing tool • Nr. 9000 518 Paper knock-up block • Nr. 9000 521 Included in delivery - 41 -...
Page 42
Technical data • • IDEAL 4860 ET Technical data: • Power supply: 230V/50Hz/1~, 120V/60Hz/1~ • Cutting length: 475 mm • Cutting height: 80 mm • Table depth: 450 mm • Width x Depth x Height 755 mm x 990 mm x 1290 mm •...
Page 43
Technical data • • This machine is approved by independent safety laboratories and is in compliance with the EC-regulations 2006/42/EG and 2004/108/EG. Sound level information: Sound measurement to EN 13023 : 72,5 db (A) Subject to alteration without notice. - 43 -...
Page 44
IDEAL 4860 ET EG-KONFORMITÄTSERKLÄRUNG EC-declaration of conformity Déclaration de conformité CE - Hiermit erklären wir, daß die Bauart von - Herewith we declare that - Par la présente, nous déclarons que GS-ID Nr. UL- ID Nr. 4860 ET 11486001 10486001 - folgenden einschlägigen Bestimmungen entspricht...
Need help?
Do you have a question about the 4860 ET and is the answer not in the manual?
Questions and answers