IDEAL 5560 Operating Instructions Manual
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IDEAL 5560 Operating Instructions Manual

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Summary of Contents for IDEAL 5560

  • Page 1 Guillotines GB Operating Instructions IDEAL 5560...
  • Page 2 • Safety precautions • IDEAL 5560 Bitte lesen Sie vor Inbetriebnahme der Maschine unbedingt diese Betriebsanleitung und beachten Sie die Sicherheitshinweise. Die Betriebsanleitung muss jederzeit verfügbar sein. Please read these operating instructions before putting the machine into operation and observe the safety precautions. The operating instructions must always be available.
  • Page 3 • Safety precautions • Keine Bedienung durch Kinder! GB Children must not operate the machine! Pas d‘utilisation par un enfant! Geen bediening door kinderen! Non lasciare utilizzare il tagliacarte a bambini! No dejar que la utilicen los niños! Installera maskinen utom räckhåll för barn! FIN Asentakaa laite lasten ulottumattomiin ! Installer maskinen utenfor rekkevidde for barn! Dzieciom nie wolno obsługiwać...
  • Page 4 • Safety precautions • IDEAL 5560 Messer nie lose liegen lassen! Messer nur mit Messerwechselvorrichtung oder im Messertransportkasten befördern! (siehe Seite 26 und 28). Warnung! Verletzungsgefahr! GB Never leave the blade unattended! Do not extract or transport the blade without protection! (See page 26 and 28).
  • Page 5 • Safety precautions • DK Knivbladet må aldrig efterlades uden opsyn. Forsøg ikke at afmontere eller transportere knivbladet uden beskyttelse! (Se side 26 og 28) FARE! Risiko for legemlig beskadigelse. Nikdy nenechávejte nůž bez krytu. Nikdy nevyjímejte nebo neprepravujte nuz bez ochranného krytu (viz.
  • Page 6 • Safety precautions • IDEAL 5560 Keine harten und splitternden Materialien schneiden! GB Do not cut hard materials or materials which may splinter! La coupe de matériaux trop durs ou risquant des projections est interdite ! Snij geen harde materialen of materiaal dat kan splinteren!
  • Page 7 Safety precautions • • The machine is designed for cutting stacks of paper to a specified size. This machine is constructed for "one-man operation" only! Warning! Clips or similar damage the cutting blade. Disconnect from the mains before starting any service work or before removing the panels! Replacement of blade and cutting stick may be performed only when the main switch is...
  • Page 8 Safety precautions • • IDEAL 5560 All components which could endanger the operator are covered by a guard (B)! Do not operate the machine without the following safety devices: • Safety beam guard (A) • Panels, tightly screwed (B). The cutting action, which is dangerous to the...
  • Page 9 Safety precautions • • When not in use for a longer period switch off. (Main switch to "0"). Danger! Blade must always be covered by the pressing bar. Clamping Blade - 9 -...
  • Page 10 Installation • • IDEAL 5560 The machine is mobile on castors. Align the machine as followes: • Align machine with water level and adjust accordingliy. 4 x screws size 19 (A). • Reference area machine table (B). The machine is delivered ready for operation.
  • Page 11 Operation • • It is forbidden to operate the machine if the operating and safety instructions have not been understood. Please check the safety devices are functioning and complete before use. • All covers have to be mounted (A). • The release for cutting is allowed only if the two-hand safety device is operated at the same time (C).
  • Page 12 Operation • • IDEAL 5560 Position the main switch to "I" (A). Blade locking facility (B) must be pulled out. Press button (C). Machine will automatically go to the start position. The machine is now ready for use. The measurement is set either with the handwheel (A) or by programming (B) the cutting measurements.
  • Page 13 Operation • • Optical cutting line indicator: Optical cutting red line (A), indicates the position of the cut. Blade cuts on the front edge of the light beam. Mechanical cutting line indicator: The clamp (B) can be used as cutting line indicator for cutting.
  • Page 14 Operation • • IDEAL 5560 Clamp plate: A clamp plate (A) is fitted to the machine to prevent pressure marks on sensitive material. To dismantle: • Remove the clamp plate (A) by turning the screwdriver (found in tool box) in the space between the clamp and clamp plate.
  • Page 15 Operation • • Setting clamping pressure If necessary, set clamping pressure with setting wheel (A). If a cutting process has been activated, the oil pressure can be seen on the oil pressure indicator (B). The clamp moves automatically when cutting is activated.
  • Page 16 Operation • • IDEAL 5560 Cutting activation Do not reach into the cutting area when the blade is in motion. A cut can only be activated when the specified size is approached. • Release the photo-electric beam guard (A). • Press both actuators of the safety two-...
  • Page 17 IDEAL 5560 = 57 cm, 22.44 inches • The DIN measurements in cm (A3, A4, A5, A6) and in inch (LD, LG, LT, hLT) are recallable with the respective buttons.
  • Page 18 Operation • • IDEAL 5560 Cutting activation Warning! • Run backgauge to the front for turning the paper stack • Do not interrupt the upward movement of the blade by performing switching procedures • Wait until the display is green before activating a cut •...
  • Page 19 Operation • • Eject function If EJECT is pressed instead of START after inserting the measurement , the backgauge will advance forwards so that paper can be removed. Finally the backgauge moves to the last setting. Multiple cut • Enter the start dimension on the display •...
  • Page 20 Operation • • IDEAL 5560 Programming This control system enables you to store 99 programs with 99 programmable steps. One step represents one measurement. After entering the program numbers you are able to change between several program steps with the button First figure on display = program number.
  • Page 21 Operation • • Adapting a program when the printer’s imprint deviates • Press PRG. RUN "Load program no." appears • Enter program number 01 ... 99, and with 2 x Enter proceed to Step 1 • Correct the cutting position of the backgauge with the hand-wheel •...
  • Page 22 Operation • • IDEAL 5560 Eject function program • If a short measurement e.g. 30 cm and then a long measurement e.g. 40 cm is cut at the start of a program then it is wise to insert an EJECT after the first cut so that the paper is pushed to the front.
  • Page 23 Blade and cutting stick replacement • • If the cutting quality decreases: • Check the cutting depth (see page 33). • Check the cutting stick (see page 27). • Replace or grind the blade (see page 23 - 33). The blade cannot be ground if the blade height is less than 8,2 cm / 3,23 inches.
  • Page 24 Blade and cutting stick replacement • • IDEAL 5560 • Set mains switch (A) to position "I" . • Set clamping oil pressure (B) to min. 50 bar. • Press in blade locking key (C). • Activate cutting blade remains in lowest position.
  • Page 25 Blade and cutting stick replacement • • Remove both outer screws. Mount blade changing tool (A). Tighten screws (B). - 25 -...
  • Page 26 Blade and cutting stick replacement • • IDEAL 5560 Remove remaining two screws (A). Simultaneously slightly loosen both screws (B) and remove blade with blade changing tool. Weight of blade approx. 5 kg. Place the blade into the blade carrier and screw it into place.
  • Page 27 Blade and cutting stick replacement • • • Loosen screws (A) (SW4). • Remove cutting stick (B). • If needed the cutting stick can be turned or exchanged. • Slightly tighten screws (A). The cutting stick can be used eight times. •...
  • Page 28 Blade and cutting stick replacement • • IDEAL 5560 Take the exchange blade carefully out of the blade box and screw it to the blade changing tool (D). • Check, if when using the upper threads (B), the blade (E) is protected.
  • Page 29 Blade and cutting stick replacement • • Screw in middle screws and tighten. Remove the blade changing tool. Slightly screw in outer screws. - 29 -...
  • Page 30 Blade and cutting stick replacement • • IDEAL 5560 • Press in blade locking key. • Set main switch to position "I". • Activate cutting blade remains in the lowest position. • Set main switch to position "0". Screw in slightly the left screw.
  • Page 31 Blade and cutting stick replacement • • Loosen slightly screws (A) so that the blade slides onto the cutting stick. Push the blade and screw (B) as far as possible to the left or right and then centralize them. The blade must rest on the cutting stick.
  • Page 32 Blade and cutting stick replacement • • IDEAL 5560 Tighten the remaining 3 screws beginning from the left. Pull out blade locking key blade moves to the top. Tighten the screw which is visible at the right. - 32 -...
  • Page 33 Maintenance and cleaning • • Danger! Blade must always be covered by the pressing bar. Clamping Blade Turn main switch to position "I". Paper cutting test. If the last sheet or several sheets are not completely cut, gradually turn the knob for blade depth adjustment (A) 1/6 turn to the left until the paper is cut along the entire length.
  • Page 34 Maintenance and cleaning • • IDEAL 5560 Maintenance work may only be performed by trained staff. Danger! Disconnect the mains before starting any service work or before removing the cover. Grease and oil the machine according to the lubrication diagram after 1000 operating hours or once a year.
  • Page 35 Maintenance and cleaning • • Lubrication schedule Lubricate (1) to (8). Type of oil: SAE10 to SAE50 all types. Grease (9) to (16) (9+10) Blade guidance (11-12) Clamp guidance Type of grease: Roller bearing grease - all types. Oil hinges of the foot clamping device at the front area of the machine room.
  • Page 36 Possible malfuntions • • IDEAL 5560 Machine does not function! Is the machine plugged in? • Main switch to position "I"? (A) • Blade locking facility (B) must be pulled out. • Push in the fuses in the back of the machine F1, F2, F3.
  • Page 37 Possible malfuntions • • • Oil pressure set too low. Increase oil pressure at rotary control (A). • Hydraulic oil shortage. Check hydraulic oil level (B), if necessary, top up. "Information" Clamp bar is active, please release clamp • Operate the foot pedal (clamping) again. - 37 -...
  • Page 38 Possible malfuntions • • IDEAL 5560 Does not cut through the last sheet. Reset the cutting depth (A) ..or turn / replace the cutting stick (B). (See page 29 "Blade and cutting stick replacement"). A reduction in the cutting quality indicates that the blade must be sharpened or a blade change is necessary.
  • Page 39 • Display (C) is permanently on orange when the sender and/or receiver require cleaning. Clean the glass (D) from the sender and receiver. None of the above mentioned methods helped to solve the problem: Contact Service Team under • www.ideal.de "Service" service@krug-priester.com. - 39 -...
  • Page 40 • • Accessories IDEAL 5560 Recommended accessories: Blade • Nr. 3 244 4 015 Cutting stick (6 pieces) • Nr. 4 244 1 209 Blade changing tool • Nr. 1206 016 Paper knock-up block • Nr. 9000 521 Side tables left and right •...
  • Page 41 Technical data • • Technical data: Power supply: 230 V / 50 Hz / 8,5A / 1~ 120 V / 60 Hz / 12A / 1~ Leakage current: < 3,5mA Power cord gauge: min. 1,5mm (230V) Power cord gauge: AWG 12 (20A) (120V) Cutting length: 550 mm Cutting height:...
  • Page 42 Technical data • • IDEAL 5560 This machine is approved by independent safety laboratories and is in compliance with the EC-regulations 2006/42/EG and 2004/108/EG. Sound level information: Sound measurement to EN 13023 : 72,5 db (A) Subject to alteration without notice.
  • Page 43 Technical data • • Krug + Priester has a certified quality management system according to DIN EN ISO 9001:2008 and a certified environmental management system according to DIN ISO 14001:2009. - 43 -...
  • Page 44 IDEAL 5560 EG-KONFORMITÄTSERKLÄRUNG EC-declaration of conformity Déclaration de conformité CE - Hiermit erklären wir, daß die Bauart von - Herewith we declare that - Par la présente, nous déclarons que 5560 GS ID Nr. 11055101 UL ID Nr. 10055101 - folgenden einschlägigen Bestimmungen entspricht...
  • Page 45 Remarks: - 45 -...
  • Page 46 IDEAL 5560 Remarks: - 46 -...
  • Page 47 Remarks: - 47 -...
  • Page 48 IDEAL • Made in Germany Document Shredders • • Trimmers and Guillotines • • • • • • • IDEAL 72336 Balingen Germany www.ideal.de...

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