Ransomes hr3806 Parts And Maintenance Manual
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Ransomes hr3806 Parts And Maintenance Manual

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YEARS OF MOWING
EXCELLENCE

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Summary of Contents for Ransomes hr3806

  • Page 1 YEARS OF MOWING EXCELLENCE...
  • Page 2 © 2004, Ransomes Jacobsen Limited. All Rights Reserved...

  • Page 3: Table Of Contents

    CONTENTS RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL CONTENTS INTRODUCTION PRODUCT IDENTIFICATION ..................2 SPARES STOCKING GUIDE ..................2 HOW TO USE THE PARTS MANUAL ................3 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ........4 SAFETY INSTRUCTIONS OPERATING INSTRUCTIONS ..................5 SAFETY SIGNS ......................

  • Page 4: Introduction

    Machine Weight Engine Power SPARES STOCKING GUIDE To keep your equipment fully operational and productive, Ransomes suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for the additional support materials and training aids.

  • Page 5: How To Use The Parts Manual

    • • Tyre It may not be possible to illustrate every item. With certain items purchased from outside suppliers some component parts may not be available from Ransomes and may need to be specially ordered from the supplier. QUANTITIES Quantities shown are for one assembly or sub-assembly.

  • Page 6: Guidelines For The Disposal Of Scrap Products

    INTRODUCTION RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL • Other worn out items should be GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS separated into material groups for recycling and disposal consistent When it has been identified that a turf care with available facilities.

  • Page 7: Safety Instructions

    RANSOMES HR3806 Series: DZ SAFETY INSTRUCTIONS MAINTENANCE AND PARTS MANUAL • Remember that some people are deaf This safety symbol indicates important safety or blind and that children and animals messages in this manual. When you see this can be unpredictable.

  • Page 8: Leaving The Driving Position

    SAFETY INSTRUCTIONS RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL • To reduce the fire hazard, keep the engine, 3.6 LEAVING THE DRIVING POSITION silencer and battery compartments free of • Park the machine on level ground. grass, leaves or excessive grease.
  • Page 9 RANSOMES HR3806 Series: DZ SAFETY INSTRUCTIONS MAINTENANCE AND PARTS MANUAL DANGER - Indicates an imminently hazardous IMPORTANT: Transport speed is for highway situation which, if not avoided, WILL result in use only. Never select transport speed death or serious injury.

  • Page 10: Specification

    SPECIFICATIONS RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL ENGINE SPECIFICATION DIMENSIONS TYPE: Kubota 28KW @ 3000 RPM, 4 Width of cut: cylinder (in line) vertical Diesel 1.52 meter engine, 4 stroke, water cooled, 1.60 meter 1498cc with 12V electric start.

  • Page 11: Vibration Level

    RANSOMES HR3806 Series: DZ SPECIFICATIONS MAINTENANCE AND PARTS MANUAL VIBRATION LEVEL The machine was tested for whole body and hand/ arm vibration levels. The operator was seated in the normal operating position with both hands on the steering mechanism. The engine was running and the cutting device was rotating with the machine stationary.

  • Page 12: Slopes

    SPECIFICATIONS RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL SLOPES CUTTING PERFORMANCE (AREA) DO NOT USE ON SLOPES GREATER THAN 15° The slope 15° was calculated using static stability 152cm Model: measurements according to the requirements 1.44 hectares/hr. at 12 km/hr.

  • Page 13: Lubrication And Maintenance

    RANSOMES HR3806 Series: DZ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION AND MAINTENANCE CHART GB-11...
  • Page 14 LUBRICATION AND MAINTENANCE RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL LUBRICATION Fig.1 Lubricate every 50 working hours at arrows GB-12...

  • Page 15: Engine: First 50 Working Hours And Every 250 Working Hours

    RANSOMES HR3806 Series: DZ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION ENGINE: First 50 working hours and every 250 working hours. Change Engine Oil. Warm up the engine first and then shut it off. Remove oil drain plug from the bottom of the crankcase and wipe it off.
  • Page 16 RANSOMES HR3806 Series: DZ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION MACHINE 1. Drain Oil reservoir by removing drain plug H on bottom of hydraulic oil reservoir. 2. Ensure that plug is clean and reinstall in tank. 3. Unscrew both filter elements G and discard.

  • Page 17: Hydraulic Test Ports

    RANSOMES HR3806 Series: DZ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION HYDRAULIC TEST PORTS If any problems are experienced with the hydraulic system, service ports are provided to enable pressures to be checked. All tests, unless stated otherwise, should be carried out with the hydraulic oil at normal working temperature.

  • Page 18: Engine Maintenance: Every 250 Hrs

    RANSOMES HR3806 Series: DZ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL MAINTENANCE ENGINE MAINTENANCE: Every 500 hrs Fuel System: Use Diesel fuel No.2-D (ASTM D975) See engine manufacturer's manual for additional information. Changing fuel filter (Fig.10) Unscrew filter screw (A) from filter head.

  • Page 19: Machine Maintenance

    RANSOMES HR3806 Series: DZ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL MAINTENANCE ENGINE MAINTENANCE: Every 100 hrs Cleaning the air filter. To remove the cover, pull the yellow finger on the cover towards you. Take hold of the cover firmly and twist it to the left.
  • Page 20 RANSOMES HR3806 Series: DZ LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL MAINTENANCE END OF SEASON or when required 1. Drain Oil reservoir by removing drain plug H on bottom of hydraulic oil reservoir. 2. Ensure that plug is clean and reinstall in tank.

  • Page 21: Adjustments

    RANSOMES HR3806 Series: DZ ADJUSTMENTS MAINTENANCE AND PARTS MANUAL ADJUSTMENTS SPEED LIMITER NOTE: Textron Turf Care cannot be held responsible The transport and mow speeds are factory set and for loss of performance or machine damage if these should not need altering.

  • Page 22: Cutter Deck Adjustments

    CUTTER DECK ADJUSTMENTS RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL CUTTER DECK ADJUSTMENTS HEIGHT OF CUT ADJUSTMENT The cutting height is determined by the position of the blades in relation to the caster wheels. Changes to this height are made at (4) points and can be made in any order.

  • Page 23: Blade Sharpening & Removal

    RANSOMES HR3806 Series: DZ CUTTER DECK ADJUSTMENTS MAINTENANCE AND PARTS MANUAL CUTTER DECK ADJUSTMENTS BELT TENSION 1. Adjust belt tension to 1/2” (13 mm) deflection at 10 lbs (5 kg) force at the middle of the long rear span D. If necessary, adjust as follows: 2.

  • Page 24: Troubleshooting

    TROUBLESHOOTING RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL GENERAL The troubleshootijng chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Distributor. GB-22...

  • Page 25: Schematics

    RANSOMES HR3806 Series: DZ SCHEMATICS MAINTENANCE AND PARTS MANUAL HYDRAULIC CIRCUIT 1. Transmission Pump 2. 3 Section Pump 3. Transmission Valve 4. RF Wheel Motor 5. LF Wheel Motor 6. LR Wheel Motor 7. RR Wheel Motor 8. Brake Valve 9.

  • Page 26: Electrical Circuit Instrument

    SCHEMATICS RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT INSTRUMENTs & LIGHTS Connector No 1 14.5 Fuse 10 Amp - Beacon 65.5 Fuse 10 Amp - Hazard Lights Connector No 2 Fuse Holder No 2 65.6 Fuse 10 Amp - Indicators Connector No 3 15.1 Fuse 20 Amp - Accessory...

  • Page 27: Light Switch

    RANSOMES HR3806 Series: DZ SCHEMATICS MAINTENANCE AND PARTS MANUAL CABLE COLOUR CODE Beacon Indicator Lamp Green Rear Lighting Harness Cutter Deck Switch Connector Orange Cutter Deck Switch Lamp Connector Front Lighting Harness Grey Beacon Switch Connector Black Beacon Switch lamp Connector...

  • Page 28: Electricalcircuit Main - Pre 2006

    SCHEMATICS RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT MAIN - PRE 2006 Cab Supply Connector No 1 Cutter Deck Valve Accessory Supply I/P Connector No 2 Fuel Level Sender Air Seat Supply Connector No 3 Starter Motor...
  • Page 29 RANSOMES HR3806 Series: DZ SCHEMATICS MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT MAIN - PRE 2006 CABLE COLOUR CODE Green Orange Grey Black White Pink Violet Yellow Blue Brown Light Green E.G. R/W = Red/White GB-27...
  • Page 30 SCHEMATICS RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL 9.4 FUSE POSITIONS - MAIN FUSES MAIN FUSES The main fuse panel is situated under the front of the engine bonnet . Fuse A - 40Amp Link Fuse - System Fuse.
  • Page 31 RANSOMES HR3806 Series: DZ SCHEMATICS MAINTENANCE AND PARTS MANUAL RELAY POSITIONS RELAY POSITIONS Relays are situated under the front tower cover Relay A - Flasher Relay. Relay B - RH Deck Relay Relay C - Centre Deck Relay. Relay D - LH Deck Relay Relay E - 4 Wheel Drive Relay Relay F - Start Relay.

  • Page 32: Electrical Circuit Main - Post 2006

    SCHEMATICS RANSOMES HR3806 Series: DZ MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT MAIN - POST 2006 GB-30...
  • Page 33 RANSOMES HR3806 Series: DZ SCHEMATICS MAINTENANCE AND PARTS MANUAL ELECTRICAL CIRCUIT MAIN - POST 2006 GB-31...
  • Page 35 CONTENTS RANSOMES HR3806 PARTS MANUAL FIGURE DESCRIPTION PAGE TORQUE SPECIFICATIONS ..............2 ENGINE GROUP ..................4 ENGINE - AIR CLEANER ................8 EXHAUST SYSTEM .................. 10 FRAME - FRONT ..................12 FRAME - REAR ..................14 HOOD & ACOUSTIC KIT ................16 FRONT - AXLE ..................

  • Page 36: Torque Specifications

    RANSOMES HR3806 PARTS MANUAL TORQUE SPECIFICATIONS (± 10%) ECOMMENDED TORQUES FOR THESE GRADES OF FASTENERS SE THESE SPECIFICATIONS UNLESS OTHERWISE NOTED EXTRON PECIALTY RODUCTS USES GRADE BOLTS AS STANDARD MINIMUM – – ). D COMMERCIAL QUALITY O NOT USE LOWER –...
  • Page 37 RANSOMES HR3806 PARTS MANUAL Parts-3...

  • Page 38: Engine Group

    RANSOMES HR3806 PARTS MANUAL 2. ENGINE GROUP Parts-4...
  • Page 39 RANSOMES HR3806 PARTS MANUAL 2. ENGINE GROUP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS A682182 ENG-KUB V1505 A691136 FAN 370mm DIA 10 BLADE PUSHER A829594 TEMP SWITCH A829589 THERMOSWITCH ENGINE OVER TEMPERATURE W148270 SENDER-TEMP 2208063 COUPLING-15 TOOTH...
  • Page 40 RANSOMES HR3806 PARTS MANUAL 2. ENGINE GROUP Parts-6...
  • Page 41 RANSOMES HR3806 PARTS MANUAL 2. ENGINE GROUP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2212156 BRACKET-THROTTLE A159926 WASHER 25/64 64006-02 LOCKWSHR-HELICAL 5/16 MBF1105A PUMP BOSS A129047 SCREW SOCKET HEAD A139325 NUT No.10-24 450214 SCREW M10 x 25 HEX HD...

  • Page 42: Engine - Air Cleaner

    RANSOMES HR3806 PARTS MANUAL 3. ENGINE - AIR CLEANER Parts-8...
  • Page 43 RANSOMES HR3806 PARTS MANUAL 3. ENGINE - AIR CLEANER LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4130627 Relay Bracket W/A W178081 Fuel Filter Head W178078 Coaleser Filter W178077 Sight Bowl 4123283 Air Cleaner Complete 4123043 Cover - Air Cleaner...

  • Page 44: Exhaust System

    RANSOMES HR3806 PARTS MANUAL 4. EXHAUST SYSTEM Parts-10...
  • Page 45 RANSOMES HR3806 PARTS MANUAL 4. EXHAUST SYSTEM LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Exhaust Muffler KUBOTA P/N 37410-88518 108094-01 CLAMP 2218102 EXHAUST PIPE 4135618 SLEEVING 48319-01 CLAMP 2218122 INSULATION Parts-11...

  • Page 46: Frame - Front

    RANSOMES HR3806 PARTS MANUAL 5. FRAME - FRONT Parts-12...
  • Page 47 RANSOMES HR3806 PARTS MANUAL 5. FRAME - FRONT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4138585 Seat Plate From Serial No. DZ300### & when Air Suspension Seat fitted MBF2423 Plate-Seat Mtg 2208058.07 Hinge-seat Plate 4125140 Wldmt-Tower...

  • Page 48: Frame - Rear

    RANSOMES HR3806 PARTS MANUAL 6. FRAME - REAR Parts-14...
  • Page 49 Scrw-pan Hd M6 X 20 450376 Nut-hex M5 Nyloc W178142 Latch-Rubber 450380 Nut-hex M12 Nyloc 4130564 Wldmnt-Bumper 4130887 Backing Plate - Ransomes Bumper 64166-17 Blt-shldr 3/8-16x1.12 MAA0335A Wshr-17/32 X 25mm X 3/16 MBB6845A Toggle 009079280 Hook 64025-29 Nut-hex 8-32 Keps 001191140 Scrw-RND HD No.8-32 X 1/2...

  • Page 50: Hood & Acoustic Kit

    RANSOMES HR3806 PARTS MANUAL 7. HOOD & ACOUSTIC KIT Parts-16...
  • Page 51 RANSOMES HR3806 PARTS MANUAL 7. HOOD & ACOUSTIC KIT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4143945 Insulation-Seat Plate AC020 Acoustic Kit 4131906 Acoustic Pad-Interior Front Panel 4131907 Acoustic Pad-Interior LH Side Panel 4131910 Acoustic Pad-Interior RH Side Panel...

  • Page 52: Front - Axle

    RANSOMES HR3806 PARTS MANUAL 8. FRONT - AXLE Parts-18...
  • Page 53 RANSOMES HR3806 PARTS MANUAL 8. FRONT - AXLE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007240 280cc Piston Wheel Motor 001594200 Spring Washer M14 00191160 Hex Screw M14x30 Fine Thread 008008460 Wheel Nut Torque 92Nm 4121791...

  • Page 54: Wheel Motor - Front

    RANSOMES HR3806 PARTS MANUAL 8A WHEEL MOTOR - FRONT Parts-20...
  • Page 55 RANSOMES HR3806 PARTS MANUAL 8A WHEEL MOTOR - FRONT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007240 Wheel Motor A808966 Seal kit A808967 Seal kit A808968 Cylinder-block Assy. • Piston sub-assy.CI.0 • Piston sub-assy.CI.10 A808969 Repair kit.
  • Page 56 RANSOMES HR3806 PARTS MANUAL 8A WHEEL MOTOR - FRONT Parts-22...
  • Page 57 RANSOMES HR3806 PARTS MANUAL 8A WHEEL MOTOR - FRONT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS • Seal support • Key • Shaft • Drum Brake. • Screw. • Brake cable. • Snap ring. A808975 Set of studs.

  • Page 58: Rear - Axle

    RANSOMES HR3806 PARTS MANUAL 9. REAR - AXLE Parts-24...
  • Page 59 RANSOMES HR3806 PARTS MANUAL 9. REAR - AXLE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS W176078 Pivot Pin 64141-4 Nut-wlf 3/8-16 450454 Nut-M10 Verbus Ripp AFTER DZ 000358 450193 Scrw-hex M8 X 30 450390 Wshr-M8 X 17 X 1.8...

  • Page 60: Wheel Motor - Rear

    RANSOMES HR3806 PARTS MANUAL WHEEL MOTOR - REAR Parts-26...
  • Page 61 RANSOMES HR3806 PARTS MANUAL WHEEL MOTOR - REAR LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS W148141-03 Motor ME15-02-08-AAAA A800664 Special Bolts End Cover Seal Ring-Commutator contained in seal kit A820052 Seal Ring contained in seal kit A820052...

  • Page 62: Hydraulic Valves

    RANSOMES HR3806 PARTS MANUAL 10. HYDRAULIC VALVES Parts-28...
  • Page 63 RANSOMES HR3806 PARTS MANUAL 10. HYDRAULIC VALVES LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4131525 4wd Manifold Valve Refer to Page 65 4117178 Plate - Fender 4132951 Blanking Plate - Fender LH 4125581 Screw - Cap Head M8x100...

  • Page 64: Hydraulics

    RANSOMES HR3806 PARTS MANUAL HYDRAULICS Parts-30...
  • Page 65 RANSOMES HR3806 PARTS MANUAL HYDRAULICS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2212075 Bracket-filter-HD 2212078 Baffle-filter HD 2218043 Seal-filter Baffle 2212074 Plate-filter Baffle 178043.7 Tube-filter Head 452200176 Lockwshr-1/2 X .873 X .125 64123-73 Blt-hex 1/2-13x1 456110090...

  • Page 66: Fuel And Hydraulic Tanks

    RANSOMES HR3806 PARTS MANUAL FUEL AND HYDRAULIC TANKS Parts-32...
  • Page 67 RANSOMES HR3806 PARTS MANUAL FUEL AND HYDRAULIC TANKS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218154 Fuel-tank 2218148 Reservoir-hydraulic 2218078 Cap-fuel Tank 64152-05 10-32x1/2 R Mach Scr 64002-02 Lockwshr-tooth,Ext,#10 2218046 Sender-fuel Level W148081 Gasket 2212087 Cover-access...

  • Page 68: Optional - Auxiliary Fuel Tank

    RANSOMES HR3806 PARTS MANUAL OPTIONAL - AUXILIARY FUEL TANK Parts-34...
  • Page 69 RANSOMES HR3806 PARTS MANUAL OPTIONAL - AUXILIARY FUEL TANK LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218154 Fuel-Tank 2218150 Tank-Auxiliary Fuel 158006-15 Fitting-ors/Orb 007997210 Hose-Fuel Tank Vent 2218153 Hose-Fuel Tank 09007-09 S-hose .5x.25x3.0 450390 Wshr-M8 X 17 X 1.8...
  • Page 70 RANSOMES HR3806 PARTS MANUAL CONTROLS 1 Parts-36...

  • Page 71: Controls 1

    RANSOMES HR3806 PARTS MANUAL CONTROLS 1 LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 64123-59 Bolt-Hxe 5/16-24 X 1/2 A159401 Washer 172084 Clamp Throttle 4145165 Cable, Throttle A682182 Engine - KUBOTA V1505 (305) A159926 Washer 172085 Bracket - Throttle...

  • Page 72: Controls - Lift

    RANSOMES HR3806 PARTS MANUAL 14A. CONTROLS - LIFT Parts-38...
  • Page 73 RANSOMES HR3806 PARTS MANUAL 14A. CONTROLS - LIFT LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2198109 Knob-lever 2216005 Wldmnt-lift Lever 2208144 Valve - Lift 2216003 Wldmt-lever Support 450043 Bolt-hex M10 X 120 450379 Nut-hex M10 Nyloc...

  • Page 74: Brakes

    RANSOMES HR3806 PARTS MANUAL BRAKES Parts-40...
  • Page 75 RANSOMES HR3806 PARTS MANUAL BRAKES LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBG4400 Spacer - Plate MBG4399 Bracket - Mount 008028345 Hydraulic - Valve MBG5181 M. Switch Actuator MBG5177 Bracket - M. Switch Bracket valve MBG3284A Bracket - M.

  • Page 76: Steering Controls

    RANSOMES HR3806 PARTS MANUAL 16. STEERING CONTROLS Parts-42...

  • Page 77: Flasher

    RANSOMES HR3806 PARTS MANUAL 16. STEERING CONTROLS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 450213 Scrw-hex M10 x 20 452692 Scrw-hex M6 x 12 Taptite 450120055 Nut-hex 1/2-13 W038124-01 Knob 008244553 Flasher Unit 008244700 Relay 1/2 Size (Cen Deck)
  • Page 78 RANSOMES HR3806 PARTS MANUAL 16. STEERING CONTROLS Parts-44...
  • Page 79 RANSOMES HR3806 PARTS MANUAL 16. STEERING CONTROLS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 001594080 Wshr-.516 x .750 x12ga 173006 Shaft-Locking 001419072 Roll Pin-3/16 X 7/8 64166-17 Blt-Shldr 3/8-16x1.12 118047-02 Bushing Flip-lok, 1/2 172042a.07 Brkt-Steering 178138 Washer-Friction 172298.07...

  • Page 80: Cooling

    RANSOMES HR3806 PARTS MANUAL 17. COOLING Parts-46...
  • Page 81 RANSOMES HR3806 PARTS MANUAL LIST OF PARTS 17. COOLING * Not illustrated ITEM PART NO DESCRIPTION REMARKS 450190 Scrw-Hex M8 x 16 64006-02 Lockwasher-Helical 5/16 4128624 Bracket - Batery 4126839 Radiator 452701 Scrw-Hex M8 x 16 Taptite 450389 Wshr-M6 x 12.5 x 1.8...
  • Page 82 RANSOMES HR3806 PARTS MANUAL 18a GRAMMER MSG 85 SEAT (4137966) - SUSPENSION Parts-48...
  • Page 83 RANSOMES HR3806 PARTS MANUAL 18a GRAMMER MSG 85 SEAT (4137966) - SUSPENSION LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008173680 Cover Kit, Suspension Upper Kit, Bellow 008173790 Bolt 008173800 Bushing 008199900 Swing Arm Kit Bolt 008173780...
  • Page 84 RANSOMES HR3806 PARTS MANUAL 18b GRAMMER MSG 85 SEAT (4137966) - SEAT TOP Parts-50...
  • Page 85 RANSOMES HR3806 PARTS MANUAL 18b GRAMMER MSG 85 SEAT (4137966) - SEAT TOP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Assy, Cushion, Backrest Assy, Cushion, Seat Screw, M5 x 25, Pan Hd Seat Pan Backrest Pan Kit...

  • Page 86: Seat Breakdown Grammer

    RANSOMES HR3806 PARTS MANUAL 19a SEAT BREAKDOWN GRAMMER Parts-52...
  • Page 87 RANSOMES HR3806 PARTS MANUAL 19a SEAT BREAKDOWN GRAMMER LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008199400 Seat Assy Complete Including Suspension 008199450 Seat Cushion 008199460 Back Rest Cushion 008199560 Head Rest Assy. 008199470 Head Rest Cushion...
  • Page 88 RANSOMES HR3806 PARTS MANUAL 19a SEAT BREAKDOWN GRAMMER Parts-54...
  • Page 89 RANSOMES HR3806 PARTS MANUAL 19a SEAT BREAKDOWN GRAMMER LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008199720 008199730 Adjusting Spindle 008199740 Washer Plug 008199550 Arm Rest RH Screw Support RH 008199850 Arm Rest Assy. RH 008173630 Arm Rest LH...

  • Page 90: Seat Suspension Grammer Ds85H

    RANSOMES HR3806 PARTS MANUAL 19b SEAT SUSPENSION GRAMMER DS85H Parts-56...
  • Page 91 RANSOMES HR3806 PARTS MANUAL 19b SEAT SUSPENSION GRAMMER DS85H LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008173640 Screw 008173650 Stop 008173660 Washer 008199640 Slide With Lever 008199750 Slide 008173670 008173680 Cover 008173690 Base Assy. 008173700 Plate...

  • Page 92: Pusharm Assembly

    RANSOMES HR3806 PARTS MANUAL PUSHARM ASSEMBLY 2217020 Parts-58...
  • Page 93 PUSH ARM ASSEMBLY RANSOMES HR3806 PARTS MANUAL PUSHARM ASSEMBLY LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS W146259 Wldmt-Push Arm LH W146260 Wldmt-Push Arm RH 46019A Pin Weld, Push Rod 452701 Scrw-hex M8 X 16 Taptite 2216025...

  • Page 94: 46Cc M46-20788 Servo Transmission Pump

    RANSOMES HR3806 PARTS MANUAL 46CC M46-20788 SERVO TRANSMISSION PUMP Parts-60...
  • Page 95 RANSOMES HR3806 PARTS MANUAL 46CC M46-20788 SERVO TRANSMISSION PUMP LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007120 Transmission Pump A800729 Cylinder block Kit • Piston • Slipper Retainer • Cylinder Block A800730 Charge Relief Valve Spring...

  • Page 96: Transmission Valve

    RANSOMES HR3806 PARTS MANUAL TRANSMISSION VALVE Port B - SAE 12 Ports C, C1, E & E1 - SAE 10 Ports F & T - SAE 6 Maximum Input Flow 140 L/M Maximum Divided / Combined Flow 70 L/M Maximum Working Pressure...
  • Page 97 RANSOMES HR3806 PARTS MANUAL TRANSMISSION VALVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4131525 Transmission Valve Manifold 008089830 Flow Divider / Combiner 008089850 Piloted, Popet type logic element 008089860 Piloted Directional Valve 008089870 Solenoid Valve 008089880...

  • Page 98: Deck Valve

    RANSOMES HR3806 PARTS MANUAL DECK VALVE Port T - SAE 12 Ports P, M1 & M2 - SAE 10 Port R - SAE 8 Port G - SAE 4 TORQUE SETTINGS REFER TO SECTION 1 Parts-64...
  • Page 99 RANSOMES HR3806 PARTS MANUAL DECK VALVE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218225 Front Deck Valve 178102-58 CV08 - 20 - 0 - V - 80 178102-03 SK08 - 2V - T 178102-59 CV10 - 20T - 0 - V - 300...

  • Page 100: Hydraulic Diagram - Transmission

    RANSOMES HR3806 PARTS MANUAL 24.1a HYDRAULIC DIAGRAM - TRANSMISSION Parts-66...

  • Page 101: Hydraulic Diagram - Transmission

    RANSOMES HR3806 PARTS MANUAL LIST OF PARTS 24.1a HYDRAULIC DIAGRAM - TRANSMISSION * Not illustrated ITEM PART NO DESCRIPTION REMARKS 008007120 Transmission Pump W148141-03 Hydraulic Motor 008007240 Hydraulic Wheel Motor 006911730 Oil Cooler 2218148 Hydraulic Reservoir 4131527 Transmission Valve 4124407...
  • Page 102 RANSOMES HR3806 PARTS MANUAL 24.1a HYDRAULIC DIAGRAM - TRANSMISSION Parts-68...
  • Page 103 RANSOMES HR3806 PARTS MANUAL 24.1a HYDRAULIC DIAGRAM - TRANSMISSION LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS HOSES & TUBES 2692214-10 HOSE-3/8 ORS/ORS X 44.13 H111 005606073 HOSE-HYD 3/8" BORE x 725 mm H113 69059-06 S-HOSE 1.88 X 1.25 X 20...
  • Page 104 RANSOMES HR3806 PARTS MANUAL 24.1b HYDRAULIC DIAGRAM - TRANSMISSION Parts-70...
  • Page 105 RANSOMES HR3806 PARTS MANUAL 24.1b HYDRAULIC DIAGRAM - TRANSMISSION LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4136486 STEEL TUBE FRONT MOTOR 4136487 HOSE ASSEMBLY 4136488 HOSE ASSEMBLY 4136139 STEEL TUBE 4136140 STEEL TUBE 002590110 TEE 1in ORS...

  • Page 106: Hydraulic Diagram - Unit Drive

    RANSOMES HR3806 PARTS MANUAL 24.2 HYDRAULIC DIAGRAM - UNIT DRIVE Parts-72...
  • Page 107 RANSOMES HR3806 PARTS MANUAL LIST OF PARTS 24.2 HYDRAULIC DIAGRAM - UNIT DRIVE * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2198236-03 Hydraulic Motor 178024 Filter Head 178025 Filter 4129624 Filter Tube 006911730 Oil Cooler 2218148 Hydraulic Reservoir 2218225 Unit DeckValve...

  • Page 108: Hydraulic Diagram - Steering & Lift

    RANSOMES HR3806 PARTS MANUAL 24.3 HYDRAULIC DIAGRAM - STEERING & LIFT Parts-74...
  • Page 109 RANSOMES HR3806 PARTS MANUAL LIST OF PARTS 24.3 HYDRAULIC DIAGRAM - STEERING & LIFT * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4125960 Pump 3 Section 4124000 Steering Valve & Column 2218148 Hydraulic reservoir 2218225 Front Unit DeckValve 430.1 W148404 Steering Ram 430.2...

  • Page 110: Electrical Diagram - Main Harness Pre 2006

    RANSOMES HR3806 PARTS MANUAL 25.1 ELECTRICAL DIAGRAM - MAIN HARNESS PRE 2006...
  • Page 111 RANSOMES HR3806 PARTS MANUAL 25.1 ELECTRICAL DIAGRAM - MAIN HARNESS PRE 2006...

  • Page 112: Cutter Deck Relay

    RANSOMES HR3806 PARTS MANUAL 25.1 ELECTRICAL DIAGRAM - MAIN HARNESS PRE 2006 LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4130673 Main Harness Connector No 1 Connector No 2 Connector No 3 48408 Flasher 008244700 Cutter Deck Relay...

  • Page 113: Accessory Relay

    RANSOMES HR3806 PARTS MANUAL 25.1 ELECTRICAL DIAGRAM - MAIN HARNESS PRE 2006 LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4128678 Accessory Supply Plug 4128679 Accessory Supply Socket 4128678 Air Seat Supply Plug 4128679 Air Seat Supply Socket...

  • Page 114: Electrical Diagram - Main Harness Post 2006

    RANSOMES HR3806 PARTS MANUAL 25.2 ELECTRICAL DIAGRAM - MAIN HARNESS POST 2006 Parts-80...

  • Page 115: Fuse 20 Amp - Main Ignition

    RANSOMES HR3806 PARTS MANUAL 25.2 ELECTRICAL DIAGRAM - MAIN HARNESS POST 2006 LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4128337 Wiring Harness - Main 4128340 Cable-Battery Negative 4128341 Cable-Batery Positive 009050460 Lead - Ground 4128338 Diode Assembly...
  • Page 116 RANSOMES HR3806 PARTS MANUAL 25.2 ELECTRICAL DIAGRAM - MAIN HARNESS POST 2006 Parts-82...
  • Page 117 RANSOMES HR3806 PARTS MANUAL 25.2 ELECTRICAL DIAGRAM - MAIN HARNESS POST 2006 LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 2218226 Valve-Front Deck 4126806 Pump ,Elect Fuel 008296040 Switch-Water Temp (Perkins No.385720231) W108208 Parking Brake Switch W38382...

  • Page 118: Electrical Diagram - Consol Harness

    RANSOMES HR3806 PARTS MANUAL 25.3 ELECTRICAL DIAGRAM - CONSOL HARNESS...
  • Page 119 RANSOMES HR3806 PARTS MANUAL 25.3 ELECTRICAL DIAGRAM - CONSOL HARNESS...

  • Page 120: Front Rh Side & Direction Lamps

    RANSOMES HR3806 PARTS MANUAL 25.3 ELECTRICAL DIAGRAM - CONSOL HARNESS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 4128359 Consol Harness Connector No 1 Connector No 2 Connector No 3 Front RH Side & Direction Lamps Front LH Side & Direction Lamps...

  • Page 121: Fuel Gauge

    RANSOMES HR3806 PARTS MANUAL 25.3 ELECTRICAL DIAGRAM - CONSOL HARNESS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Key Switch 008295465 Cutter Deck Switch 008295870 Lens, Cutter Deck 008231870 Pilot Lamp, Twin 12 Volt 008295650 Glow Plug Indicator Lamp Lens...

  • Page 122: Decals - Covers

    RANSOMES HR3806 PARTS MANUAL 26A DECALS - COVERS Parts-88...
  • Page 123 RANSOMES HR3806 PARTS MANUAL 26A DECALS - COVERS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS IDL141 Kit-Decal Badges & Logos 4130065 Decal-Ransomes LH Swoosh 4130066 Decal-Ransomes RH Swoosh 4124185 Decal-Ransomes Emblem 4125605 Decal-10" Ransomes 4130456 Decal-HR3806...

  • Page 124: Decals - Machine

    RANSOMES HR3806 PARTS MANUAL 26B DECALS - MACHINE Parts-90...
  • Page 125 RANSOMES HR3806 PARTS MANUAL 26B DECALS - MACHINE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS Decals - Machine IDL142 009034770 Decal - Noise 105dB 009239810 Label - UK Seat Plate 4118415 Decal - Coolant hazard 009034880...

  • Page 126: Cutting Deck 152Cm (60") Rear Discharge

    RANSOMES HR3806 PARTS MANUAL CUTTING DECK 152cm (60") REAR DISCHARGE Parts-92...
  • Page 127 RANSOMES HR3806 PARTS MANUAL CUTTING DECK 152cm (60") REAR DISCHARGE LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF1932.7 Wldmt-Deck Cover 2198236-03 Motor Hyd S-Seal Kit 453005165 Key-1/4 X 1/4 X 1-1/8 001399040 Nut-hex 5/5 - 18 Nyloc...

  • Page 128: Caster Wheels

    RANSOMES HR3806 PARTS MANUAL CASTER WHEELS Parts-94...
  • Page 129 RANSOMES HR3806 PARTS MANUAL CASTER WHEELS LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS MBF1936 Wldmt-Caster Support 002190200 • Bush-flng 1.25"X1.50"X0.75" 002993013 Lubricator-M6 Str MBF1938 Asm-Yoke, 11.00 Tyre 452438 Nut-hex M12 Flng Nyloc 4118873 Bolt-crg M12 X 170...

  • Page 130: Spindle Assembly

    RANSOMES HR3806 PARTS MANUAL SPINDLE ASSEMBLY Parts-96...
  • Page 131 RANSOMES HR3806 PARTS MANUAL SPINDLE ASSEMBLY LIST OF PARTS * Not illustrated ITEM PART NO DESCRIPTION REMARKS 001791171 Snap Ring, 1.187" 148070 Bearing-Ball 1-1/4 10 MBG5500 Spindle Housing MBG5448A Extension 002993160 Lubricator-M6 X 90 Deg 143030 Spindle 143032 Spacer-Bearing 001791189 Snap Ring, 1.250"...
  • Page 134 World Class Quality, Performance and Support Equipment from Ransomes Jacobsen Limited is built to exacting standards ensured by ISO 9001 registration at all our manufacturing locations. A worldwide dealer network and factory-trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable, high-quality product support.

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