Yamaha Crux Owner's Manual
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Yamaha Crux Owner's Manual

5ka-f8199-e1
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L
Life
ance Cost
t Smoke
and Tear
IN INDIA
UX
01)233-09-05-E/H
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OWNER'S MANUAL
5KA-F8199-E1

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  • Page 1 Life ance Cost t Smoke and Tear OWNER'S MANUAL 5KA-F8199-E1 IN INDIA 01)233-09-05-E/H Downloaded from www.Manualslib.com manuals search engine...
  • Page 2 WARNING PLEASE READ THIS MANUAL CAREFULLYAND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. CRUX OWNER'S MANUAL YAMAHA MOTOR INDIA SALES PVT. LIMITED All rights reserved. Any reprinting or unauthorised use without the written permission of YAMAHA MOTOR INDIA SALES PVT. LIMITED is expressly prohibited.
  • Page 3 INTRODUCTION Congratulations on your purchase of the CRUX This motorcycle has been produced using the latest technology in our modern plant, to provide you a happy, enjoyable and safe riding for many thousand kilometers and years. It represents the high degree of craftsmanship and reliability that have made YMIS a leader in these fields.
  • Page 4 ,d ifjp; ,d ifjp; ,d ifjp; ,d ifjp; ,d ifjp; ^ØDl^ dks [kjhnus ij vkidks c/kkbZ ; k¡ A vkidks dbZ gt+ k j fdyks e hVj vkS j dbZ o"kks Z a rd ,d iz l Uu] vkjke&nk;d rFkk lq j f{kr lokjh iz n ku djus ds fy,] bl eks V jlkbfdy dk mRiknu gekjs vk/kq f ud Iyka V es a uohure iz k S | kS f xdh ds vuq l kj fd;k x;k gS A ;g iz f rfuf/kRo djrh gS ] mPp Js .
  • Page 5 eS u q v y dh egÙoiw . kZ tkudkjh IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: bl eS u q v y es a fuEufyf[kr la d s r ks }kjk vko';d funs Z ' kks a dks vyx&vyx fd;k x;k gS % The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! lq j {kk ls la c a f /kr fpUg dk vFkZ gS lko/kku ! pkS d Uus gks tk,a ! ;g vkidh lq j {kk ls la c a f /kr gS A...
  • Page 6 eS u q v y dh egÙoiw . kZ tkudkjh IMPORTANT MANUAL INFORMATION NOTE: • This manual should be considered a permanent part of this Motorcycle and should remain with it even of the Motorcycle is subsequently sold. • YMIS continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your Motorcycle and this manual.

  • Page 7: Table Of Contents

    fo"k; & lw p h TABLE OF CONTENTS Clutch lever..........3-3 ROAD SAFETY TIPS....... 1-1 Dyp yhoj lM+ d lq j {kk ds la d s r Shift pedal..........3-4 f'k¶V iS M y DESCRIPTION........2-1 Front brake lever........3-4 fooj.k vxys cz s d dk yhoj Left view..........
  • Page 8 fo"k; & lw p h TABLE OF CONTENTS PRE-OPERATION CHECKS....4-1 Tool kit........... Vw y fdV vkW i js ' ku ¼dk;Z ½ ls iw o Z tk¡ p Preventive maintenance schedule..... Pre-operation check list......4-1 iz f rca / kd ¼fiz o s a f Vo½ j[kj[kko dk 'ks M ~ ; w y vkW i js ' ku iw o Z tk¡...
  • Page 9 fo"k; & lw p h TABLE OF CONTENTS Front fork inspection ........6-31 Clutch lever free play adjustment....6-22 Ýh Iys ,s M ~ t LVes a V vxys Qks d Z dh tk¡ p Dyp yhoj dh Front brake adjustment......6-22 Steering inspection ........
  • Page 10 fo"k; & lw p h TABLE OF CONTENTS Warranty Troubleshooting ..........6-45 okja V h leL;k lek/kku ¼Vª c y'kw ¯ Vx½ DETACHMENTS Troubleshooting chart....... ..6-46 vyxko ¼fMVs p es a V ½ rhoz leL;k lek/kku dk pkVZ Fifteenth paid service coupon....10-1 CLEANING AND STORAGE ......7-1 ia æ...
  • Page 11 fo"k; & lw p h TABLE OF CONTENTS Fifth free service coupon.......10-21 GREEN BOOK ik¡ p ok¡ eq ¶ r&lfoZ l dw i u gjh&iq f Lrdk Fourth free service coupon....10-23 Address of Area Offices p©Fkk eq ¶ r&lfoZ l dw i u Third free service coupon .......

  • Page 12: Road Safety Tips

    lM+ d lq j {kk ds lw p uk;s a ROAD SAFETY TIPS SAFE RIDING lq j f{kr lokjh 1. Before riding, you should learn to ride your motorcycle properly and all the control functions should be known to you. lokjh djus ls igys vkidks viuh eks V jlkbZ f dy lgh <a x ls pykuk lh[kuk pkfg, vkS j vkidks fu;a = k.k la c a / kh iw j h tkudkjh gks u h pkfg,A 2.
  • Page 13 lM+ d lq j {kk ds lw p uk;s a ROAD SAFETY TIPS 5. Ride thoughtfully, planning your route well in advance. l¨p&le> dj ;k=kk djs a A viuh ;k=kk ds ekxZ dh ;¨tuk igys ls cuk ys a A 6.
  • Page 14 lM+ d lq j {kk ds lw p uk;s a ROAD SAFETY TIPS CAUTION : • Use Front and Rear Brakes simultaneously. • Be sure not to disengage the clutch while braking. • While riding downhill always use Engine as a Brake and never ride in Neutral Gear. •...
  • Page 15 CRUX SALIENT FEATURES LOCKABLE SIDE COLOURS TRENDY MIRROR METER PANEL FUEL TANK COVER L.H. • Yamaha Black • 360º swivel to suit rider • Modern graphics • User friendly • Candy Maroon preference • With knee grip • Modern Graphics •...
  • Page 16 CRUX çeq [ k Ñfr;k¡ ¼QhplZ ½ b± / ku dk VS a d ja x ?kq o konkj 'kh'ks ehVj iS u y ykW d fd;k gq v k lkbM • ;kekgk dkyk] • lokjh dh çkFkfedrkv¨a ds • ç;¨xdrkZ dk •...

  • Page 17: Description

    fooj.k DESCRIPTION Left view ckb± & vkÑfr 1 2 3 4 5 6 Fuel cock (page 3-6) Toolkit (page 6-1) Vw y fdV b± / ku VS a d Choke Lever (page 3-7) Handle Seat (Luggage Carrier) (page 3-10) gS a M y lhV ¼yXxs t dS f j;j½ pks d yhoj Fuse (page 6-36)

  • Page 18: Right View

    fooj.k DESCRIPTION Right view nkb± & vkÑfr 16 15 11. Rear shock absorber (page 3-9) 14. Seat (page 3-8) fiNyk 'kkW d ,Ct+ k cZ j 12. Air filter (page 6-14) 15. Engine oil filler cap (page 6-11) ,;j fQYVj ba t u vkW ;...

  • Page 19: Controls/Instruments

    fooj.k DESCRIPTION Control / Instruments fu;a = k.k@ba L Vª w e s a V 17. Clutch lever (page 3-3) 21. Indicator (page 3-2, 3-3) Dyp yhoj ba M hds V j 18. Left handlebar switches (page 3-3) 22. Indicator Lights (page 3-2, 3-3) ba M hds V j ykbV With Pass Beam...

  • Page 20: Instrument And Control Functions

    ;a = k vkS j fu;a = k.k mi;ks x ¼Qa D 'ka U l½ INSTRUMENT AND CONTROL FUNCTIONS The key can be removed in this position. bl gkyr es a pkW c h dks ckgj fudkyk tk ldrk gS A To lock the steering, turn the handlebars all the way to the left or right.

  • Page 21: Speedometer

    ;a = k vkS j fu;a = k.k mi;ks x ¼Qa D 'ka U l½ INSTRUMENT AND CONTROL FUNCTIONS Turn indicator light “ ” eq M + u s ¼VuZ ½ ds fy, ba f Mds V j ykbZ V The indicator flashes when the turn switch is moved to the left or right.

  • Page 22: Handlebar Switches

    ;a = k vkS j fu;a = k.k mi;ks x ¼Qa D 'ka U l½ INSTRUMENT AND CONTROL FUNCTIONS Turn signal switch la d s r ¼flXuy½ cnyus ds cVu To signal a right-hand turn, push the switch to “ ”.

  • Page 23: Shift Pedal

    ;a = k vkS j fu;a = k.k mi;ks x ¼Qa D 'ka U l½ INSTRUMENT AND CONTROL FUNCTIONS Shift pedal f'k¶V iS M y Front brake lever vxyh cz s d dk yhoj Rear brake pedal fiNyk cz s d is M y Rear brake pedal Shift pedal Front brake lever...

  • Page 24: Fuel Tank Cap

    ;a = k vkS j fu;a = k.k mi;ks x ¼Qa D 'ka U l½ INSTRUMENT AND CONTROL FUNCTIONS pkW c h va n j Mkydj Va d h ds <Ddu ¼dS i ½ dks nckvks ] pkW c h ckgj fudkyus ds fy, nkb±...

  • Page 25: Fuel Cock

    ;a = k vkS j fu;a = k.k mi;ks x ¼Qa D 'ka U l½ INSTRUMENT AND CONTROL FUNCTIONS ps r kouh b± / ku dh Va d h fQYVj Va d h dh fupyh lrg ls Åij u Hkjs a ] vU;Fkk b± / ku ds xeZ gks u s rFkk ckn es a blds QS y us ij ;g Va d h ls ckgj vk ldrk gS A cgrs a gq , b±...

  • Page 26: Kick Starter

    ;a = k vkS j fu;a = k.k mi;ks x ¼Qa D 'ka U l½ INSTRUMENT AND CONTROL FUNCTIONS Arrow mark rhj dk fu'kku Kick starter Choke lever pkW d yhoj fdd LVkVZ j Choke lever RES: This indicates reserve. If you pks d yhoj •...

  • Page 27: Seat

    ;a = k vkS j fu;a = k.k mi;ks x ¼Qa D 'ka U l½ INSTRUMENT AND CONTROL FUNCTIONS nkb± rjQ ds Qq V js L V dks Åij dh vks j mBk,a rFkk ^fdd LVkVZ j * dks ba t u ls nw j ys a tk,a A fdd LVkVZ j dks ika o ls uhps dh rjQ nck,a tc rd fd fx;lZ dk vkil es a leUo;...

  • Page 28: Storage Compartment

    ;a = k vkS j fu;a = k.k mi;ks x ¼Qa D 'ka U l½ INSTRUMENT AND CONTROL FUNCTIONS Storage compartment Rear Shock Absorber Hka M kj.k d{k fiNyk‘ ' kkW d ,ct+ k jcj Storage compartment Rear Shock Absorber Hka M kj.k d{k fiNyk‘...

  • Page 29: Handle Seat (Luggage Carrier)

    ;a = k vkS j fu;a = k.k mi;ks x ¼Qa D 'ka U l½ INSTRUMENT AND CONTROL FUNCTIONS HandleSeat (Luggage Carrier) gS a M ylhV ¼yXxs t dS f j;j½ Handle Seat (Luggage Carrier)/ Assist Grip gS a M ylhV ¼yXxs t dS f j;j½@vflLV fxz i Maximum load carrying capacity - 3.0 Kgs.

  • Page 30: Pre-Operation Checks

    PRE-OPERATION CHECKS Owners are personally responsible for their vehicle’s condition. Your Motorcycle’s vital functions can start to deteriorate quickly and unexpectedly-even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tyre pressure could have serious consequence Therefore’ it is very important that, in addition to a thorough visual inspection, you check the following points before each ride.
  • Page 31 PRE-OPERATION CHECKS ITEM CHECKS PAGE • Check for smooth operation. Brake and clutch lever pivots 6-30 • Lubricate if necessary. • Check for smooth operation. Center stand pivot 6-30 • Lubricate if necessary. • Make sure that all nuts, bolts, and screws are properly tightened Chassis fasteners •...
  • Page 32 dk;Z & iw o Z tk¡ p okgu ekfyd] vius e¨Vj lkbZ d y dh gkyr ds fy, Lo;a gh ftEes n kj gS A ;fn ;g ç;¨x es a Hkh ugh yk;k tkrk gS ] rc Hkh vkidh e¨Vj lkbZ d y dh vko';d fØ;kv¨a dk vdLekr~ rFkk rhoz r k ls {k; g¨uk 'kq # g¨ ldrk gS A ¼mnkgj.kr% ew y rRo¨ tS l s ikuh] gok rFkk vfXu bR;kfn½...
  • Page 33 dk;Z & iw o Z tk¡ p oLrq tk¡ p i"B • lkekU; fØ;k ds fy, tk¡ p s A . 6-30 cz s d rFkk Dyp yhoj ds fioV ¼pw y s ½ • ;fn vko';d g¨ r¨ yq c z h ds V djs a A •...

  • Page 34: Operation And Important Riding Points

    dk;Z rFkk lokjh ls tq M + s vko';d rF; OPERATION AND IMPORTANT RIDING POINTS NOTE : WARNING When the transmission is in neutral, fdlh ca n {ks = k es a viuh xkM+ h ds ba t u 1. Before riding this Motorcycle, the neutral indicator light should be d¨...

  • Page 35: Starting A Warm Engine

    dk;Z rFkk lokjh ls tq M + s vko';d rF; OPERATION AND IMPORTANT RIDING POINTS (*The distance will vary as per the u¨V%& climatic conditions of your area.) vxj b± t u LVkZ V j yhoj ds ca n jgus ¼;g nw j h vkids {ks = k ds okrkoj.k ij ij ¼*Åij^ dh fn'kk es ½...
  • Page 36 dk;Z rFkk lokjh ls tq M + s vko';d rF; OPERATION AND IMPORTANT RIDING POINTS xh;j d¨ U;w V ª y es a ykus ds fy, lko/kkuh % f'k¶V&iS M y d¨ rc rd uhps dh v¨j <yku ij mrjrs le; b± t u dks ca n nckrs jgs tc rd fd ;g vius va f re u djs a ¼bXuh'ku Lfop dks vkW Q iM+ k o rd u igq ¡...

  • Page 37: Tips For Reducing Fuel Consumption

    dk;Z rFkk lokjh ls tq M + s vko';d rF; OPERATION AND IMPORTANT RIDING POINTS Tips for reducing fuel 4. Do not double-clutch or rev the 8. Avoid frequent braking. engine while shifting down and consumption ckj&ckj cz s d yxkus ls cps a A avoid high engine speeds with 9.

  • Page 38: Parking

    dk;Z rFkk lokjh ls tq M + s vko';d rF; OPERATION AND IMPORTANT RIDING POINTS 1,000 km and below : dks ca n djuk gk rks ] ¶;w y &dkW d d¨ vkids e¨Vj&lkbZ f dy ds thou es a Avoid prolonged full-throttle 1,000 vkW Q ds LFkku ij ys tk;s a A...

  • Page 39: Periodic Maintenance And Minor Repair

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Periodic inspection, adjustment and e¨VjlkbZ f dy ds ekfyd dh viuh lubrication will keep your Motorcycle ftEes n kjh gS A j[kj[kko] Y;w c z h ds ' ku lw p h in the safest and most efficient pkVZ d¨...
  • Page 40 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR ds dk;Z d¨ iw j k fd;k tk lds A WARNING e¨Vj&lkbZ f dy ekfyd dh Vw y &fdV es a Modifications to this Motorcycle not çnku fd, x, v©t+ k j vkid¨ le;cð approved by YMIS may cause loss j[kj[kko d¨...

  • Page 41: Preventive Maintenance Schedule

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR PREVENTIVE MAINTENANCE SCHEDULE SERVICE EVERY I-VI VII-VIII IX-X XI-XV S.NO. ITEM OPERATION 2000 BONUS FREE PAID PAID FREE • • • • • VALVES Check valve clearances, adjust if necessary. •...
  • Page 42 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR PREVENTIVE MAINTENANCE SCHEDULE SERVICE S.NO. ITEM OPERATION EVERY I-VI VII-VIII IX-X XI-XV 2000 BONUS FREE PAID PAID FREE • • • • • Check Bearing assembly for looseness, damage; WHEEL BEARING Replace if necessary.
  • Page 43 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR fços a f Vo es a f Vus a l ¼çfrca / k j[kj[kko½ lw p h ls o k,¡ Øe oLrq dk;Z ¼vkW i js ' ku½ çR;s d I-VI VII-VIII...
  • Page 44 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR fços a f Vo es a f Vus a l ¼çfrca / k j[kj[kko½ lw p h ls o k,¡ Øe çR;s d I-VI VII-VIII IX-X XI-XV oLrq dk;Z ¼vkW i js ' ku½...

  • Page 45: Panel Removal And Installation

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Panel B Panel A iS u y &, iS u y&ch Panel A iS u y&, Panel removal and Panel Lock iS u y dk ykW d ¼rkyk½ installation Removal of Panel A iS u y d¨...
  • Page 46 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Panel B iS u y&ch Installation of Panel A Removal of Panel B Installation of Panel B iS u y *,^ d¨ yxkuk iS u y&ch d¨ gVkuk iS u y *ch^ d¨...

  • Page 47: Likdz Iyx Dh Tk¡ P

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR deposits are excessive, you should Specified spark plug replace the spark plug with the fu£n"V fd;k x;k LikdZ Iyx % specified plug. P-RA7HC (Champion) LikdZ Iyx ba t u dk egÙoiw . kZ iq t kZ gS Before installing the spark plug, rFkk bldh tk¡...
  • Page 48 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Tighten torque dlk gq v k VkdZ Spark plug LikdZ Iyx 12 ft-lb (1.75 m-kg) NOTE : If a torque wrench is not available when you are installing a spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past finger using a box spanner.

  • Page 49: Engine Oil

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR NOTE : Be sure the Motorcycle is positioned straight up when checking the oil level. A slight tilt toward the side can result in false readings. u¨V % ;g lq f uf'pr djs fd rs y dk Lrj ns [ krs le;...
  • Page 50 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR b. Unscrew the dipstick and rest it on the threads of the oil filler hole. The oil level should be between the minimum and maximum mark on the dipstick. If the level is low, add oil to raise it to the specified level.
  • Page 51 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Start the engine and warm up for Tightening torque dlk x;k VkdZ % a few minutes. While warming Drain plug Mª s u Iyx % up, check for oil leakage. If oil 14.5 Lt.-lb (2.0 m-kg) leakage is found, stop the engine e.

  • Page 52: Air Filter

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Air filter element (×2) Air filter case cover ,;j&fQYVj ds l Air filter element ,;j&fQYVj ,yhes a V ,;j&fQYVj ,yhes a V Frame Screw ( ×3) is a p ( ×3) Ýs e 2.
  • Page 53 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR 6. Apply recommended oil to the CAUTION : entire surface of the each • Make sure the air filter is element and squeeze out the properly seated in the air filter excess oil.

  • Page 54: Carburetor Adjustment

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Idle speed adjustment • ,;j&fQYVj dks yxk, fcuk ba t u dkc¨Z j s V j ba t u dk ,d egÙoiw . kZ Hkkx dHkh Hkh ugh pykuk pkfg,A blds g¨rk gS v©j bldh ,MtLVes a V mPp vkn'kZ xfr dh ,MtLVes a V dkj.k fiLVu v©j flys a M j dk f?klko...

  • Page 55: Throttle Cable Free Play Adjustment

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR NOTE : Adjust the throttle cable by turning the If the specified idle cannot be adjusting nut so that specified free obtained by performing the above play at the throttle grip is obtained. adjustment, consult a YMIS dealer.

  • Page 56: Valve Clearance Adjustment

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Valve clearance adjustment: okYo dh Dyh;js a l dk rkyes y % The correct valve clearance changes with use, resulting in improper fuel/ air supply or engine noise. To prevent è...
  • Page 57 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR accessories (fairing, WARNING Cold tyre pressure: Front Rear vxyk saddlebags, etc. approved for this Ba M k Vk;j ncko fiNyk yre inflation pressure should be model) does not exceed the Up to 90 kg 25 psi 32 psi...
  • Page 58 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR ;k=kh ¼lokj½ v©j ,ls l jht+ t¨ bl ekW M y ns jgs g¨ vFkok Vk;j lkbZ M ls WARNING ds fy, LohÑr fd, x, gS ] dk dq y ØS d yx jgh g¨...

  • Page 59: Wheels

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Ride at moderate speeds after ia D pj gq b Z V~ ; w c ij iS ¯ px ¼jcM+ ds ØS S D l iM+ u s ] Vs < k&es < k g¨us vFok blds changing a tyre since the tyre Vq d Ms ½...

  • Page 60: Clutch Lever Free Play Adjustment

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR increase free play or in direction è to decrease free play. è Ýh&Iys c<+ k us ds fy, Dyp yhoj ds è ,Mt¯LVx c¨YV d¨ , dh fn'kk es a ç...

  • Page 61: Rear Brake Adjustment

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknut. ç ykW d uV d¨ dl ns a A WARNING è ç When it is impossible to make the proper adjustment, ask a YMIS dealer ps r kouh Adjusting Nut...

  • Page 62: Brake Light Switch Adjustment

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR fiNyh cz s d dh ykbV dk fLop ¼cVu½ cz s d iS M y ls fØ;kfUor g¨rk gS v©j bl rjg ls ,MtLV fd;k tkrk gS fd cz s d yxus dk çHkko fn[kus ls igys gh cz s d dh è...

  • Page 63: Drive Chain Slack Check

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Inspect the drive chain when the Motorcycle is on the centerstand. Check the slack at the position shown in the illustration. Normal 20~30 mm slack is approximately 20 ~ 30 mm. If the slack exceeds 30 mm, adjust.

  • Page 64: Drive Chain Slack Adjustment

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR ç è Adjusting nut ,Mt¯LVx uV Chain joint ps u &t¨M Locknut ykW d uV Cotter pin dkW V j fiu Adjusting hex screw ,Mt¯LVx gs D l&is a p If the chain is disassembled, be Axle nut ,fDly dk uV...
  • Page 65 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR "kV~ & is a p ¼gs D l&LØ;w ½ d¨ , dh fn'kk lko/kkuh % es a ?kq e k,¡ rFkk bls <hyk djus ] ps u • ps u dh f'kfFkyrk d¨...

  • Page 66: Drive Chain Lubrication

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Drive chain lubrication as much dirt as possible. ps r kouh Then, take the chain out of the Mª k bo&ps u dh Y;w c z h ds ' ku ,fDly uV ds fy, ges ' kk u, dkW V j fiu solvent to dry it, and then dip The chain consists of many parts...

  • Page 67: Cable Inspection And Lubrication

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Cable inspection and rkj¨a d¨ ta x &çfrj¨/kh rs y rFkk ds c y ds dh fxz l ha x Hkh dh tkuh pkfg,A Fkz k W V y dh lubrication ds c y ds fljs ds fy, Fkz k W V y fxz i dks fdukj¨a ls yq c z h ds V djs a A ;fn ds c y lgh rjhds...
  • Page 68 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Center stand Greasing Brake and shift pedal Brake and clutch lever ls a V j LVS a M dk xz h ft+ a x Greasing Greasing Grease the pivoting and mating cz s d rFkk f'k¶V&iS M y dh xz h ft+ a x cz s d rFkk f'k¶V&iS M y dh xz h ft+ a x joints.

  • Page 69: Front Fork Inspection

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR WARNING n f"Vxr ¼us = kh;½ tk¡ p % If the center stand does not move vkxs yxs Qks d Z es a ls vR;f/kd rs y smoothly, consult a YMIS dealer. fjlko vkS j va n j dh V~ ;...

  • Page 70: Steering Inspection

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR CAUTION : fy, ba t u ds uhps ,d LVS . M yxk ys a a A If any damage or unsmooth vxys Qks d s Z a ds fupys fljs dks idM+ dj movement is found with the front j[ks a vkS j mUgs a vkxs rFkk ihNs dh vks j fork, consult a YMIS dealer.

  • Page 71: Wheel Bearings

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Wheel bearings cS V ~ j h ds ^bys D Vª k s y kbZ V * ds Lrj ¼ys o y½ dh tk¡ p djs a vkS j lq f uf'pr djs a dj ifg, dh cs ;...
  • Page 72 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Antidote WARNING fo"k uk'kd % vk¡ [ ka s % vk¡ [ kks a dks feuV rd ikuh ls EXTERNAL: Flush with water. Battery electrolyte is poisonous vPNh rjg ls /kks , a vkS j tYnh ls MkDVj ckgjh ¼okg~ ;...
  • Page 73 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Replenishing the battery fluid lko/kkuh % cS V ~ j h es a nz o ¼¶Y;w M ½ dks iq u % Hkjuk Va d h ds lk/kkj.k ikuh es a [kfut inkFkZ A poorly maintained battery will gks r s gS a A tks cS V ~ j h ds fy, gkfudkjd gks corrode and discharge quickly.

  • Page 74: Fuse Replacement

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Battery storage 3. Always make sure connections are correct when cS V ~ j h dk Hka M kj.k ¼LVks s j s s t ½ % 1. When the Motorcycle will not be putting the battery back in the used for a month or longer, motorcycle.

  • Page 75: Headlight Bulb Replacement

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR ;fn ¶;w t + mM+ x;k gks ] rks eS u fLop dks ?kq e kdj ca n dj ns a vkS j l£dV dks tk¡ p ds fy, ca n dj ns a A leq f pr ^,Eih;j* dk u;k ¶;w t yxk;s a A cVuks a dk ?kq e k,a vkS j ns [ ks a fd D;k fctyh ds la l k/ku Bhd rjg ls dke dj jgs gS a A ;fn rq j a r ¶;w t + fQj...
  • Page 76 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR 4. Put a new bulb into position and secure it in place with the bulb holder. u;s cYc dks mfpr LFkku ij yxk,a vkS j cYc gks Y Mj ds lkFk mls lq j f{kr LFkku ij j[k ns a A 5.

  • Page 77: Turn Signal And Taillight Bulb Replacement

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Taillamp Screws (x 2) Indicator Screw (x 2) ihNs ds yS a i ds is a p ba M hds V j ds is p (x 2) (× 2) Turn signal and taillight bulb CAUTION : replacement...

  • Page 78: Front Wheel Removal

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Front wheel removal vxys ifg, dks gVkuk WARNING • It is advisable to have a YMIS dealer service the wheel. • Securely support Motorcycle so there is no danger of it falling over.

  • Page 79: Front Wheel Installaion

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Cotter pin Stopper LVkW i j Clip dkW i j fiu fDyi Axle nut ,Dly uV Front wheel installation Speedometer cable LihM+ ¨ ehVj ds c y 5. Remove the cotter pin and axle vxys ifg, dks yxkuk 4.

  • Page 80: Rear Wheel Removal

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR 2. Make sure the axle nut is Rear wheel removal properly torqued and a new fiNys ifg, dks gVkuk cotter pin is installed. WARNING ;g lq f uf'pr djs a fd ,Dly ds uV •...
  • Page 81 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Axle nut ,Dly&uV Rear axle fiNyk ,Dly Cotter pin dkW V j fiu 4. Remove the axle nut cotter pin Brake rod cz s d &jkW M ¼cz s d dh NM+ ½ and the axle nut.

  • Page 82: Rear Wheel Installation

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR 6. Tighten the axle nut to the Rear wheel installation WARNING specified tightening torque. fiNys ifg, dks yxkuk Always use a new cotter pin. Then install a new cotter pin. 1.

  • Page 83: Troubleshooting

    lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting Hkh dk;Z ds nkS j ku fnDdr vk ldrh gS A leL;k lek/kku b± / ku] da i z s ' ku vFkok ngu&iz . kkyh] ¼bXuh'ku Although YMIS Motorcycle receive flLVe½...
  • Page 84 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting chart - For Starting WARNING Never Check the fuel system while smoking or in the vicinity of an open flame. 1. Fuel Enough fuel Go to compression check Check if there is fuel in the fuel tank Engine doesn’t start, go to...
  • Page 85 lkef;d j[kj[kko rFkk ekew y h ejEer PERIODIC MAINTENANCE AND MINOR REPAIR leL;k&lek/kku pkVZ & 'kq : vkr ds fy, ps r kouh dHkh Hkh vkx dh ykS ¼¶ys e ½ ds fudV vFkok flxjs V ihrs le; b± / ku dh iz . kkyh dh tk¡ p u djs s a A b±...

  • Page 86: Cleaning And Storage

    lQkbZ rFkk Hka M kj.k CLEANING AND STORAGE A. CLEANING lQkbZ 1. Before cleaning the Motorcycle : lko/kkuh % Frequent, thorough cleaning of your eks V jlkbfdy dh lQkbZ djus ls • xyr rjhds ls dh xbZ lQkbZ ls Motorcycle will not only enhance its igys % appearance but will improve its eks V jlkbfdy ds dkůyx] iS u y rFkk...
  • Page 87 lQkbZ rFkk Hka M kj.k CLEANING AND STORAGE 3. Rinse the dirt and degreaser off 7. Dry the chain and lubricate it to ued ;q D r lM+ d ks a ij xkM+ h pykus ds prevent rust. with a garden hose. Use only ckn eks V jlkbfdy dks rq j a r Ba M s ikuh ps u dks lq [ kkdj] bls ta x ls cpkus ds enough pressure to do the job.

  • Page 88: Storage

    lQkbZ rFkk Hka M kj.k CLEANING AND STORAGE B. STORAGE plastic bag (tied to frame for b± / ku dh [kkyh Va d h dks ckgj fudky safekeeping). ch- Hk.Mkj.k ¼LVks j s t ½ SAE 10W30 or ys a ] Va d h es a ,d di M ª...
  • Page 89 lQkbZ rFkk Hka M kj.k CLEANING AND STORAGE 8. If storing in a humid or salt-air NOTE : atmosphere, coat all exposed Make any necessary repairs before parts with anti corrasive chemical storing the Motorcycles. to prevent moisture from entering. uks V % ;fn okrkoj.k es a vf/kd ueh o ued eks V jlkbfdy dks Hk.Mkj.k djus ls igys...

  • Page 90: Specifications

    " k fooj.k SPECIFICATIONS SPECIFICATIONS EngineOil YAMALUBE Model CRUX Type: 4-Stroke motor oil (20W40) Dimensions: Type SG Overall length 2,000 mm CAUTION : Overall width 735 mm Be sure to use motor oils that do not contain Overall height 1,075 mm antifriction modifiers.
  • Page 91 fo'ks " k fooj.k SPECIFICATIONS ba t u dk rs y fo'ks " k o.kZ u % fdLe ¼Vkbi½ ;kekgkY;w c &LVª k s d e¨Vj ekW M y ØDl (20W40 type SG) vkW ; y Mkbes a ' kUl ¼ifjek.k½% lko/kkuh% 2,000 dq y ya c kbZ...
  • Page 92 fo'ks " k fooj.k SPECIFICATIONS Spark plug : Tyre with Tube Type/Manufacture P-RA7HC (Champion) Size Spark plug gap 0.9 mm (-0.2mm) Front 2.50 ~ 18” Clutch type : Wet, multiple-disk Transmission : Rear 2.75 ~ 18” Primary reduction system Spur gear Primary reduction ratio 3.722 (67/18) Air pressure (cold tyre):...
  • Page 93 fo'ks " k fooj.k SPECIFICATIONS LikdZ & Iyx % V~ ; w c ds lkFk P-RA7HC ( fdLe@fuekZ . k dÙkkZ ps e fi;u (-0.2 2.50 ~ 18” 4PR LikdZ & Iyx dk xS i ehñehñ ehñeh vxyk 2.75 ~ 18” 6PR Dyp dh fdLe vknz Z ] eYVhiy&fMLd fiNyk...
  • Page 94 fo'ks " k fooj.k SPECIFICATIONS Wheels travel: Wheels: Front 110 mm Type: Rear 70 mm Front Spoke wheel Electrical: Rear Spoke wheel Ignition system: CDI (Digitally Size: Front 1.60 × 18 Controlled) Rear 1.60 × 18 Generator system: Brake: Type Flywheel magneto Front : Standard output 12V...
  • Page 95 fo'ks " k fooj.k SPECIFICATIONS ifg, % ifg, dk Vª S o y % fdLe % 110 mm vxyk vxyk Liks d ds lkFk 70 mm fiNyk fiNyk Liks d ds lkFk bys D Vª h dy % vkdkj % Toyu&ç.kkyh % ¼fMftVy 1.60 ×...

  • Page 96: Customer Information

    xz k gd lw p uk CUSTOMER INFORMATION Key identification number Frame serial number 1. Engine serial number pkch dk igpku ua c j Ýs e dk lhjh;y ua c j ba t u dk lhjh;y ua c j Key identification number Frame serial number Engine serial number pkch dk igpku ua c j...

  • Page 97: Facts Related With Exhaust Emission Control

    Non Compliance with emission standards is treated as a punishable offence. çekf.kd çokg ds vuq l kj vlg;¨x djus d¨ n.MkRed vijk/k dh rjg ekuk tkrk gS A As a Manufacture, YAMAHA MOTOR INDIA SALES PVT. LTD. ensure that your Vehicle meets the exhaust emission standards before leaving the Factory.

  • Page 98: Safety Norms

    lq j {kk&flðk¡ r SAFETY NORMS If the owner of the Vehicle does not comply with above legal requirement, the Vehicle may be deregistered or penalty may be imposed by the authorities. ;fn okgu&ekfyd mij¨Dr dkuw u h ek¡ x d¨ Lohdkj ugh djrk gS r¨ okgu dk ia t hdj.k jí g¨ ldrk gS vFkok ml ij tq e kZ u k yxk;k tk ldrk gS A The following points may be checked and suitable corrective action if required, to ensure emission levels to remain within acceptable limits.
  • Page 99 lq j {kk&flðk¡ r SAFETY NORMS Certain Safety norms have been mandated for the Two Wheelers to prevent accidents. The following items have been provided in the Vehicle for your safety. CMVR lq j {kk flðka r fu;e¨a ds vuq l kj] n¨ ifg;k okgu¨ d¨ nq ? kZ V uk ls cpkus ds fy, fuf'pr lq j {kk flðka r cuk, x, gS A vkidh lq j {kk ds fy, e¨VjlkbZ f dy es a fuEufyf[kr oLrq , ¡...

  • Page 100: Warranty

    WARRANTY Yamaha Motor India Sales Private Limited (hereinafter referred to as “YAMAHA”) thank you for having purchased this YAMAHA Motorcycle. In the unlikely event of your YAMAHA Motorcycle requiring warranty service please contact the nearest authorized dealer. We advise that you read instruction manual carefully before you get in touch with our Authorized Dealer to avoid any inconvenience.
  • Page 101 The Customer produces the Owner’s Manual in original to enable YAMAHA’S Authorized Dealer to verify the Motorcycle details and servicing details. YAMAHA reserves the right to refuse warranty, if the Owners Manual is not presented or if the information contained in is incomplete or tampered.
  • Page 102 Warranty claims in respect of proprietary items like Tyres, Tubes, Battery and Spark Plug are warranted by their respective manufacturers and shall be claimed on directly by the customer as per their warranty terms. YAMAHA and its Authorised Dealers will give all assistance in taking up such claims with the manufacturer of said items.
  • Page 103 Part(s) of the Motorcycle that have been subjected to misuse, accident, negligent treatment or which have been used in conjunction with parts and equipment not manufactured or recommended for use by YAMAHA such use prematurely affects the performance and reliability of the motorcycle.
  • Page 104 V h WARRANTY Motorcycle used for any competition or race and/or for attempting to set up any kind of record. YAMAHA undertakes no liability in the matter of any consequential loss or damage caused due to failure of the part(s).
  • Page 105 H kkfor djrh gS A This Warranty is the entire written warranty given by YAMAHA for the Motorcycle and no other person, including the Authorized Dealer or his agent or employee is authorised to extend or enlarge terms or this Warranty.
  • Page 106 pg97_103.pmd 9/24/2005, 7:54 AM Downloaded from www.Manualslib.com manuals search engine...

  • Page 107: Fifteenth Paid Service Coupon

    FIFTEENTH PAID SERVICE COUPON VALIDITY : WITHIN 28500-29000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 108 JOBS TO BE CARRIED OUT DURING FIFTEENTH PAID SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 109: Fourteenth Paid Service Coupon

    FOURTEENTH PAID SERVICE COUPON VALIDITY : WITHIN 26500-27000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 110 JOBS TO BE CARRIED OUT DURING FOURTEENTH PAID SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 111: Thirteenth Paid Service Coupon

    THIRTEENTH PAID SERVICE COUPON VALIDITY : WITHIN 24500-25000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 112 JOBS TO BE CARRIED OUT DURING THIRTEENTH PAID SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 113: Twelveth Paid Service Coupon

    TWELVETH PAID SERVICE COUPON VALIDITY : WITHIN 22500-23000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 114 JOBS TO BE CARRIED OUT DURING TWELVETH PAID SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 115: Eleventh Paid Service Coupon

    ELEVENTH PAID SERVICE COUPON VALIDITY : WITHIN 20500-21000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 116 JOBS TO BE CARRIED OUT DURING ELEVENTH PAID SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 117: Tenth Bonus Free Service Coupon

    TENTH BONUS FREE SERVICE COUPON VALIDITY : WITHIN 18500-19000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 118 JOBS TO BE CARRIED OUT DURING TENTH BONUS FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 119: Ninth Bonus Free Service Coupon

    NINTH BONUS FREE SERVICE COUPON VALIDITY : WITHIN 16500-17000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 120 JOBS TO BE CARRIED OUT DURING NINTH BONUS FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 121: Eighth Paid Service Coupon

    EIGHTH PAID SERVICE COUPON VALIDITY : WITHIN 14500-15000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 122 JOBS TO BE CARRIED OUT DURING EIGHTH PAID SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 123: Seventh Paid Service Coupon

    SEVENTH PAID SERVICE COUPON VALIDITY : WITHIN 12500-13000 KMS FROM THE DATE OF PURCHASE OF MOTORCYCLE OR WITHIN 60 DAYS FROM PREVIOUS SERVICE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 124 JOBS TO BE CARRIED OUT DURING SEVENTH PAID SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 125: Sixth Free Service Coupon

    SIXTH FREE SERVICE COUPON VALIDITY : WITHIN 10500-11000 KMS OR 360 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 126 JOBS TO BE CARRIED OUT DURING SIXTH FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 127: Fifth Free Service Coupon

    FIFTH FREE SERVICE COUPON VALIDITY : WITHIN 8500-9000 KMS OR 300 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 128 JOBS TO BE CARRIED OUT DURING FIFTH FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 129: Fourth Free Service Coupon

    FOURTH FREE SERVICE COUPON VALIDITY : WITHIN 6500-7000 KMS OR 240 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 130 JOBS TO BE CARRIED OUT DURING FOURTH FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 131: Third Free Service Coupon

    THIRD FREE SERVICE COUPON ALIDITY : WITHIN 4500-5000 KMS OR 180 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 132 JOBS TO BE CARRIED OUT DURING THIRD FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 133: Second Free Service Coupon

    SECOND FREE SERVICE COUPON VALIDITY : WITHIN 2500-2700 KMS OR 90 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 134 JOBS TO BE CARRIED OUT DURING SECOND FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 135: First Free Service Coupon

    FIRST FREE SERVICE COUPON VALIDITY : WITHIN 500-700 KMS OR 30 DAYS FROM THE DATE OF PURCHASE OF MOTORCYCLE WHICHEVER IS EARLIER. This coupon entitles the owner to the paid service as detailed overleaf and is mandatory for eligibility of warranty benefits. Cost of Oil &...
  • Page 136 JOBS TO BE CARRIED OUT DURING FIRST FREE SERVICE 1. Note down the customer’s observations. 2. Wash Motorcycle and blow it dry with compressed air. 3. Clean Spark Plug and reset the gap if necessary. 4. Check Valve clearance, adjust if necessary. 5.

  • Page 137: Pre-Delivery Inspection

    PRE-DELIVERY INSPECTION REPORT (To be filled in by the Dealer on receipt of the Motorcycle from YMI) Frame Engine Odo-Meter Date of Date of Reading Inspection Sale 1. Check for any missing item(s), scratches in painted/plated part(s), saddle or other external visual damages and take corrective action.
  • Page 138 PRE-DELIVERY INSPECTION REPORT f. Wheels Tyre Tyre pressure Solo Double (PSI) Front Rear Runout - Radial - 1.5 mm (Max) - Lateral - 1.5 mm (Max) Spokes No loosenes g. Locks Operation • Ignition • Steering • Fuel Tank Cap •...
  • Page 139 PRE-DELIVERY INSPECTION REPORT b. Spark Plug Recommended No. (P-RA7HC - Champion) 0.9 ±0.2 mm c. Valve Clearance (Cold condition) (If required) Inlet 0.08 ~ 0.12 mm Exhaust 0.10 ~ 0.14 mm (After matching of the mark on sprocket cam chain with mark on Cylinder Head Casting and ensuring the Piston at TDC of compression stroke.) d.
  • Page 140 PRE-DELIVERY INSPECTION REPORT C. ELECTRICAL Ignition Switch Operation b. Left Hand Switch Operation & Pass Beam • Horn • Indicator • Head Light c. All Bulbs - Functioning d. Battery • Electrolyte Level • Specific Gravity • Routing of Breather Pipe •...

  • Page 141: Installation

    INSTALLATION Procedures to be explained to the customer on delivery of the Motorcycle by the Dealer's Representative. Operation of all the locks (Ignition, Steering, Fuel Tank Cap, Side Cover L.H.). Fuel Cock Lever Operation and its reserve position; Fuel Tank Capacity including reserve. Operation and function of Choke Lever.
  • Page 142 INSTALLATION Location of Storage and Tool Kit compartments and their use. Procedure of opening and closing of L. H. Side Panel. Battery Maintenance : Checking of electrolyte level ( To add only distilled water if required & to maintain its Specified Level ) Correct Drive Chain Slackness (20 ~30 mm).

  • Page 143: Delivery Certificate

    DELIVERY CERTIFICATE (To be filled in at the time of delivery of Motorcycle) CUSTOMER’S NAME Please Tick against ADDRESS appropriate Nos. Frame No. Engine No. Sold by : D D M M Y Y Y Y Date of sale Dealer Sub Dealer Branch Consultant 1 Black 2...
  • Page 144 Pillion Riding CUSTOMER CERTIFICATION : 1. This is to certify that I have taken possession of CRUX motorcycle with the Tool Kit and “First Aid Kit”. The Dealer Representative has explained and demonstrated the Important Functions and Company Policy also.

  • Page 145: Service Record

    SERVICE RECORD CUSTOMER'S NAME & ADDRESS MOTORCYCLE IDENTIFICATION FRAME NO. ENGINE NO. SELLING DLR'S DATE OF SALE OF MOTORCYCLE STAMP, SIGN & CODE SERVICE/WARRANTY RECORD SERVICING DLR'S SERVICED AT JOB DETAILS/ VALIDITY* NAME & ADDRESS CARD NO KMS / ON DATE KMS / DAY DATE 500-...
  • Page 146 SERVICE RECORD SERVICING DLR'S SERVICED AT JOB DETAILS/ VALIDITY* NAME & ADDRESS CARD NO KMS / ON DATE KMS / DAY DATE 6500- 7000 8500- 9000 10500- 11000 SERVICING DLR'S SERVICED AT JOB DETAILS/ VALIDITY* NAME & ADDRESS CARD NO KMS / ON DATE DATE 12500-13000...
  • Page 147 SERVICE RECORD SERVICING DLR'S VALIDITY* JOB DETAILS/ SERVICED AT NAME & ADDRESS KMS / ONDATE CARD NO DATE 16500-17000 18500-19000 SERVICING DLR'S SERVICED AT JOB DETAILS/ VALIDITY* NAME & ADDRESS CARD NO KMS / ON DATE DATE 20500-21000 22500-23000 24500-25000 26500-27000 28500-29000 * Service to be availed within specified kms from date of Purchase or 60 days after...
  • Page 148 SERVICE RECORD Cost of Oil for the Free Services will be Chargeable at actuals and to be borne by the Customer. (ii) Please ensure that the Servicing Dealer Column is duly Stamped & signed by the Servicing Dealer. (iii) For the validity of "Warranty" benefits, It is mandatory that all Services, Bonus Free Services and Paid Services are availed by the customer as per the recommended Schedule, as given in the Owner's Manual.
  • Page 149 LET US KEEP OUR ENVIRONMENT CLEAN (PLEASE READ THIS BOOK CAREFULLY) greenbook.pmd 9/24/2005, 8:00 AM Downloaded from www.Manualslib.com manuals search engine...
  • Page 150 CONTENTS • Government Regulations • Action by Yamaha Motor India Sales Pvt. Ltd. • Guidelines to be followed by the Owners/Users of Motorcycles. • DO’S & DON’TS for the Motorcycle • Procedure for measurement of ‘CO’ Emission Level. • List of Components impacting Emission •...

  • Page 151: Government Regulations

    3.5% (By Volume). 1.4 Non compliance with above standard is a punishable offence. ACTION YAMAHA MOTOR INDIA SALES PVT. LTD. 2.1 YMIS as a manufacturer ensures that all Motorcycles leaving the Factory meet the exhaust emission norms as specified by CMVR.

  • Page 152: Do's & Don'ts For The Motorcycle

    DO’S AND DON’TS FOR THE MOTORCYCLE 3.6 KEEP OUR ENVIRONMENT CLEAN. Please follow simple steps DO’S ( ) Always use genuine ‘spare parts’ purchased from YMIS Authorised Dealers. Always use only genuine oils • 4T - 20W/40 SG grade - YAMALUBE 4T Always keep your engine well tuned.
  • Page 153 DO’S AND DON’TS FOR THE MOTORCYCLE 6 Always drive with Starter Lever in OFF position. 7 Use Starter Lever for minimum possible period (1 to 2 minutes) only to start and warm up Engine (may be required only in winter) 8 If misfiring, get your Motorcycle diagnosed &...

  • Page 154: 4. Procedure For Measurement Of "Co" Emission Level

    Set the Idle speed of the Engine in warmed up condition of Motorcycle as specified. MODEL IDLE R.P.M. 1300 - 1500 RPM CRUX Insert the Sampling probe of the Exhaust Gas Analyser inside the Exhaust Muffler of the Motorcycle. • If the reading is within specified limits then it is acceptable.

  • Page 155: 5. List Of Components Impacting "Emission

    ‘CO’ EMISSION LEVEL MEASUREMENT 5. LIST OF COMPONENTS IMPACTING “EMISSION” Air Filter Carburetor Cylinder Piston Ring & Piston Cylinder Head Rocker Arm Valves Cam Shaft Valve Seals Timing Chain Air Intake System Ignition Coil, CDI, Magneto Spark Plug Exhaust System Catcon greenbook.pmd 9/24/2005, 8:00 AM...
  • Page 156 LOG SHEET (To be Filled in by Owner/User) Customer Name Date of Purchase Address Vehicle Reg. No. Selling Dealer Date Job Card Service Parts Replaced Oil Fill Qty. CO Level Serv. Dealer Reading (Free/Paid) 4T, Gear Box Date/Value) greenbook.pmd 9/24/2005, 8:00 AM Downloaded from www.Manualslib.com manuals search engine...
  • Page 157 YAMAHA MOTOR INDIA PVT. LTD. YAMAHA MOTOR INDIA PVT. LTD. YAMAHA MOTOR INDIA PVT. LTD. 77- A - 78 SRI AURBINDO MARG C.L. BHAWAN C/O GREEN VALLEY TRAVELS BLDG. ADCHINI 56/2, HAZARA ROAD G.N. BARDOLI ROAD, SILPUKHRI NEW DELHI-110017 KOLKATA-700019 (WB) GUWAHATI-781003, ASSAM PH.
  • Page 158 20W40 • Longer Engine Life • Lower Maintenance Cost • Lower Exhaust Smoke • Reduces Wear and Tear YAMAHA MOTOR INDIA SALES PRIVATE LIMITED PRINTED IN INDIA 5KA6 - CRUX 19/6, Mathura Road, Faridabad - 121 006 INDIA 1Y15(OM-01)233-09-05-E/H Downloaded from www.Manualslib.com...

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