Yamaha 2009 V Star XVS250X Owner's Manual
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Yamaha 2009 V Star XVS250X Owner's Manual

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OWNER'S MANUAL
XVS250X
5KR-28199-27

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Summary of Contents for Yamaha 2009 V Star XVS250X

  • Page 1 OWNER’S MANUAL XVS250X 5KR-28199-27...
  • Page 3 Welcome to the Yamaha world of motorcycling! As the owner of the XVS250X, you are benefiting from Yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10200 XVS250X OWNER’S MANUAL ©2008 by Yamaha Motor Co., Ltd. 1st edition, February 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 OPERATION AND IMPORTANT Adjusting the brake lever free Location of important labels ....1-5 RIDING POINTS......... 5-1 play ........... 6-18 Starting and warming up a cold Adjusting the brake pedal position DESCRIPTION ........2-1 engine ......... 5-1 and free play ......
  • Page 7 TABLE OF CONTENTS Replacing a turn signal light bulb ...........6-32 Supporting the motorcycle ....6-33 Front wheel ........6-34 Rear wheel ........6-35 Troubleshooting ......6-37 Troubleshooting chart ....6-38 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Motorcycle noise regulation...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10251 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many motorcycle accidents in- AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators.
  • Page 9 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 10 Maximum load: been specifically designed for use on create instability due to improper 180 kg (397 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
  • Page 11 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before eyes, see your doctor immediately. therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin not recommended. and remove the key from the main or clothing, immediately wash the Use caution when adding electri- switch.

  • Page 12: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule.

  • Page 13: Description

    DESCRIPTION EAU10410 Left view 1. Headlight (page 6-30) 2. Fuel cock (page 3-7) 3. Fuses (page 6-30) 4. Helmet holder (page 3-8) 5. Shock absorber assembly spring preload adjusting ring (page 3-9) 6. Shift pedal (page 3-4)

  • Page 14: Right View

    DESCRIPTION EAU10420 Right view 1. Owner’s tool kit (page 6-1) 2. Battery (page 6-28) 3. Air filter element (page 6-12) 4. Main switch/steering lock (page 3-1) 5. Brake pedal (page 3-5) 6. Engine oil filter element (page 6-10) 7. Engine oil level check window (page 6-10) 8.

  • Page 15: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-4) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Right handlebar switches (page 3-3) 5. Brake lever (page 3-5) 6. Throttle grip (page 6-15) 7. Fuel tank cap (page 3-5)

  • Page 16: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be re- moved.

  • Page 17: Indicator And Warning Lights

    Engine trouble warning light “ ” This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self- diagnosis system. 1. High beam indicator light “ ” 1. Speedometer 2.

  • Page 18: Self-Diagnosis Device

    ”. To signal a left-hand To prevent engine damage, be sure turn, push this switch to “ ”. When re- to consult a Yamaha dealer as soon 1. Pass switch “ ” leased, the switch returns to the center as possible if this occurs.

  • Page 19: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12710 EAU12820 EAU12870 Start switch “ ” Clutch lever Shift pedal Push this switch to crank the engine with the starter. ECA10050 CAUTION: See page 5-1 for starting instruc- tions prior to starting the engine. 1. Clutch lever 1.

  • Page 20: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13001 Brake lever Brake pedal Fuel tank cap 1. Brake lever 1. Brake pedal 1. Unlock. The brake lever is located at the right The brake pedal is on the right side of To remove the fuel tank cap handlebar grip.

  • Page 21: Fuel

    Avoid spilling fuel on the hot en- as well as to the exhaust system. gine. Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc-...

  • Page 22: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS or premium unleaded fuel. Use of un- EAU13581 Fuel cock leaded fuel will extend spark plug life This model is equipped with a negative and reduce maintenance costs. pressure fuel cock. The fuel cock sup- plies fuel from the tank to the carburetor while also filtering it.

  • Page 23: Starter (Choke) Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU13590 EAU14281 Starter (choke) lever “ ” Helmet holder 1. Arrow mark positioned over “PRI” 1. Starter (choke) lever “ ” 1. Helmet holder This indicates prime. With the fuel cock 2. Unlock. Starting a cold engine requires a richer lever in this position, the engine can be To open the helmet holder, insert the air-fuel mixture, which is supplied by...

  • Page 24: Adjusting The Shock Absorber Assemblies

    Spring preload setting: minimum settings. Yamaha’s ignition circuit cut-off Minimum (soft): system has been designed to assist the operator in fulfilling the respon- Standard:...

  • Page 25: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15312 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
  • Page 26 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 27: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 28: Pre-Operation Check List

    • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-15, 6-25 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-25 •...
  • Page 29 Chassis fasteners — • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch • If system is defective, have Yamaha dealer check vehicle.

  • Page 30: Operation And Important Riding Points

    Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.

  • Page 31: Starting A Warm Engine

    EAU16640 EAU16671 Starting a warm engine Shifting engine, and have a Yamaha dealer Follow the same procedure as for start- check the self-diagnosis system. ing a cold engine with the exception 6. After starting the engine, move the that the starter (choke) is not required starter (choke) back halfway.

  • Page 32: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16800 EAU16841 Tips for reducing fuel con- Engine break-in CAUTION: sumption There is never a more important period Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).

  • Page 33: Parking

    Yamaha dealer check the vehi- touch them. cle. Do not park on a slope or on soft ground, otherwise the vehicle...

  • Page 34: Periodic Maintenance And Minor Repair

    If you are not familiar with mainte- certain maintenance work correctly. nance work, have a Yamaha dealer do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 35: Periodic Maintenance And Lubrication Chart

    From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 36 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and adjust brake √...
  • Page 37 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check bearing play and steering √...
  • Page 38 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Engine oil filter ele- √ √ √...
  • Page 39 PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

  • Page 40: Removing And Installing Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 2. Pull the rear of the panel out with Removing and installing pan- the key inserted in the lock, and then slide the panel forward to re- The panels shown need to be removed lease it in the front.

  • Page 41: Checking The Spark Plugs

    PERIODIC MAINTENANCE AND MINOR REPAIR 2. Turn the key counterclockwise to EAU19544 Checking the spark plugs the original position, remove it, and The spark plugs are important engine then close the panel lock cover. components, which are easy to check. Since heat and deposits will cause any EAU19161 Panel B...
  • Page 42 If any spark plug shows a distinctly dif- ferent color, the engine could be oper- ating improperly. Do not attempt to 1. Spark plug gap diagnose such problems yourself. In- stead, have a Yamaha dealer check Spark plug gap: the vehicle. 0.6–0.7 mm (0.024–0.028 in)

  • Page 43: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19753 2. Place an oil pan under the engine Engine oil and oil filter ele- NOTE: to collect the used oil. The engine oil should be between the ment 3. Remove the engine oil filler cap minimum and maximum level marks.
  • Page 44 PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: NOTE: Oil filter element cover bolt: Be sure to wipe off spilled oil on any 10 Nm (1.0 m·kgf, 7.2 ft·lbf) parts after the engine and exhaust sys- tem have cooled down. NOTE: ECA11620 Make sure that the O-ring is properly CAUTION:...

  • Page 45: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU20661 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter element more fre- quently if you are riding in unusually wet or dusty areas.
  • Page 46 PERIODIC MAINTENANCE AND MINOR REPAIR out with compressed air as shown. 10. Install the air filter case by inserting If the air filter element is damaged, the projection into the grommet, in- replace it. stalling the bolts, then tightening the clamp screw. 1.

  • Page 47: Adjusting The Carburetor

    Therefore, most car- checked and, if necessary, adjusted as buretor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.

  • Page 48: Checking The Throttle Cable Free Play

    Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
  • Page 49 LOAD YOUR VEHICLE. Make sure in it, or if the sidewall is cracked, con- Tire air pressure (measured on cold that the total weight of the cargo, rid- tact a Yamaha dealer immediately and tires): er, passenger, and accessories have the tire replaced.

  • Page 50: Spoke Wheels

    WARNING age before each ride. If any dam- The front and rear tires should age is found, have a Yamaha be of the same make and de- dealer replace the wheel. Do not sign, otherwise the handling attempt even the smallest repair to 1.

  • Page 51: Adjusting The Brake Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR 5. To increase the clutch lever free EAU22093 NOTE: Adjusting the brake lever free play, turn the adjusting nut in direc- If the specified clutch lever free play play tion (a). To decrease the clutch le- could be obtained as described above, ver free play, turn the adjusting nut tighten the locknut and skip the rest of...

  • Page 52: Adjusting The Brake Pedal Position And Free Play

    1. Brake pedal position adjusting bolt EWA10670 which may result in loss of con- WARNING 2. Locknut trol and an accident. It is advisable to have a Yamaha 3. Tighten the locknut. dealer make these adjustments. EWA11230 WARNING After adjusting the brake pedal posi-...

  • Page 53: Adjusting The Rear Brake Light Switch

    The brake pedal free play should mea- obtained as described, have a switch sure 20.0–30.0 mm (0.79–1.18 in) at Yamaha dealer make this ad- the brake pedal end. Periodically check justment. the brake pedal free play and, if neces- After adjusting the brake pedal sary, adjust it as follows.

  • Page 54: Checking The Front Brake Pads And Rear Brake Shoes

    When checking the fluid level, the wear indicator groove. If a brake the wear limit line, have a Yamaha make sure that the top of the mas- pad has worn to the point that the wear...

  • Page 55: Changing The Brake Fluid

    EAU22760 Changing the brake fluid Drive chain slack brake fluid, otherwise the rubber Have a Yamaha dealer change the The drive chain slack should be seals may deteriorate, causing brake fluid at the intervals specified in checked before each ride and adjusted...
  • Page 56 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Drive chain slack 1. Axle nut 1. Alignment marks 2. Locknut 2. Drive chain slack adjusting nut 4. If the drive chain slack is incorrect, 3. Brake pedal free play adjusting nut 3. Locknut adjust it as follows.

  • Page 57: Cleaning And Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23022 ECA11110 Tightening torques: Cleaning and lubricating the CAUTION: Locknut: drive chain Do not use engine oil or any other lu- 16 Nm (1.6 m·kgf, 11 ft·lbf) The drive chain must be cleaned and Axle nut: bricants for the drive chain, as they 104 Nm (10.4 m·kgf, 75 ft·lbf) lubricated at the intervals specified in...

  • Page 58: Checking And Lubricating The Cables

    If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...

  • Page 59: Checking And Lubricating The Brake And Clutch Levers

    Recommended lubricants: EWA10730 Brake lever: WARNING Silicone grease If the sidestand does not move up Clutch lever: and down smoothly, have a Yamaha Lithium-soap-based grease dealer check or repair it. Recommended lubricant: Lithium-soap-based grease 6-26...

  • Page 60: Checking The Front Fork

    Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.

  • Page 61: Checking The Wheel Bearings

    If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery The battery is located behind panel A.
  • Page 62 To charge the battery burns. Avoid any contact with battery damage. Have a Yamaha dealer charge the bat- skin, eyes or clothing and al- To charge a sealed-type (MF) tery as soon as possible if it seems to...

  • Page 63: Replacing The Fuses

    7. Spare fuse 4. If the fuse immediately blows If a fuse is blown, replace it as follows. again, have a Yamaha dealer 1. Turn the key to “OFF” and turn off check the electrical system. the electrical circuit in question.
  • Page 64 6. Install the headlight unit by install- 4. Place a new headlight bulb into po- ing the screws. sition, and then secure it with the 7. Have a Yamaha dealer adjust the 1. Headlight bulb cover headlight beam if necessary. bulb holder.

  • Page 65: Replacing The Tail/Brake Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24131 EAU24210 Replacing the tail/brake light Replacing a turn signal light bulb bulb 1. Remove the tail/brake light lens by 1. Remove the turn signal lens by re- removing the screws. moving the screws. 1. Tail/brake light bulb 3.

  • Page 66: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 a jack either under each side of the Supporting the motorcycle frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up-...

  • Page 67: Front Wheel

    To remove the front wheel jections mesh with the slots. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Front wheel axle pinch bolt of it falling over.

  • Page 68: Rear Wheel

    Rear wheel EAU25430 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Speedometer gear unit retainer of it falling over.
  • Page 69 PERIODIC MAINTENANCE AND MINOR REPAIR 2. Lift the rear wheel off the ground 7. Push the wheel forward, and then Tightening torque: according to the procedure on remove the drive chain from the Brake torque rod nut: page 6-33. rear sprocket. 23 Nm (2.3 m·kgf, 17 ft·lbf) 3.

  • Page 70: Troubleshooting

    However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 71: Troubleshooting Chart

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 72: Motorcycle Care And Storage

    Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10771 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
  • Page 73 MOTORCYCLE CARE AND STORAGE contact with strong or abrasive scratched, use a quality plastic 1. Clean the motorcycle with cold wa- cleaning products, solvent or polishing compound after ter and a mild detergent, after the thinner, fuel (gasoline), rust re- washing.

  • Page 74: Storage

    WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. wax on the brakes or tires. of the presence of ammonia)
  • Page 75 MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float cham- EWA10950 °C (90 °F)]. For more information WARNING bers by loosening the drain bolts; on storing the battery, see page this will prevent fuel deposits from To prevent damage or injury from 6-28.

  • Page 76: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Carburetor: Overall length: Type: Manufacturer: 2320 mm (91.3 in) SAE 10W-30, SAE 10W-40, SAE 15W-40, MIKUNI Type × quantity: Overall width: SAE 20W-40 or SAE 20W-50 910 mm (35.8 in) BDS26 x 1 Overall height: Spark plug (s): -20 -10 10 20 30 40 50 ˚C 1075 mm (42.3 in)
  • Page 77 SPECIFICATIONS 3rd: Tire air pressure (measured on cold Operation: 29/23 (1.261) Right foot operation tires): 4th: Front suspension: Loading condition: 26/26 (1.000) Type: 0–90 kg (0–198 lb) 5th: Telescopic fork Front: 23/28 (0.821) Spring/shock absorber type: 175 kPa (1.75 kgf/cm², 25 psi) Chassis: Coil spring/oil damper Rear:...
  • Page 78 SPECIFICATIONS Front turn signal light: 12 V, 21.0 W × 2 Rear turn signal light: 12 V, 21.0 W × 2 Meter lighting: 12 V, 1.7 W × 1 Neutral indicator light: 12 V, 1.7 W × 1 High beam indicator light: 12 V, 1.7 W ×...

  • Page 79: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.

  • Page 80: Motorcycle Noise Regulation (For Australia)

    The use of the vehicle after such spare parts from a Yamaha dealer. device or element of design has been removed or rendered inoper- ative by any person.
  • Page 81 INDEX Periodic maintenance and lubrication chart............6-2 Air filter element, cleaning ....6-12 Front fork, checking.......6-27 Pre-operation check list ......4-2 Fuel ............3-6 Fuel cock..........3-7 Battery ..........6-28 Fuel consumption, tips for reducing ..5-3 Rear brake light switch, adjusting ..6-20 Brake and clutch levers, checking and Fuel tank cap...........3-5 lubricating ...........
  • Page 82 INDEX Turn signal switch ........3-3 Valve clearance ........6-15 Vehicle identification number ....9-1 Wheel bearings, checking..... 6-28 Wheel (front) ......... 6-34 Wheel (rear) .......... 6-35 Wheels ..........6-17...
  • Page 84 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.04-0.3×1 CR...

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